Loctite EQ RC30 Manuale utente
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EQ RC30 Manual Reservoir
IDH 2814022
Operating Manual
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Table of Contents
1Please Observe the Following...................................................................................................3
1.1 Emphasized Sections...........................................................................................................3
1.2 For Your Safety.....................................................................................................................3
1.3 Unpacking and Inspection ..................................................................................................3
1.4 Packing List...........................................................................................................................4
1.5 Features.................................................................................................................................4
1.6 Field of Application (Intended use) ...................................................................................4
2Description...................................................................................................................................5
2.1 Theory of Operation..................................................................................................................5
2.2 Operating Elements and Connections ..................................................................................5
3Technical Data.............................................................................................................................6
4Installation....................................................................................................................................7
4.1 Environmental and Operating Conditions..............................................................................7
4.2 Connecting the Unit..................................................................................................................8
4.3 Filling and Refilling the Product Reservoir............................................................................9
5Operation....................................................................................................................................10
5.1 First Operation.........................................................................................................................10
5.2 Adjust the Level Sensor.........................................................................................................11
6 Application Hints.......................................................................................................................13
7Troubleshooting.........................................................................................................................13
8Care and Maintenance .............................................................................................................15
9Accessories and Spare Parts...................................................................................................16
10 Diagrams ....................................................................................................................................16
11 Warranty.....................................................................................................................................17
12 Declaration of Conformity........................................................................................................18
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1 Please Observe the Following
1.1 Emphasized Sections
Warning!
Refers to safety regulations and requires safety measures that protect the operator
or other persons from injury or danger to life.
Caution!
Emphasizes what must be done or avoided so that the unit or other property is not
damaged.
Notice:
A notice gives recommendations for better handling of the unit during operation or
adjustment as well as for service activities.
1.2 For Your Safety
For safe and successful operation of the unit, read these instructions
completely. If the instructions are not observed, the manufacturer can assume no
responsibility.
Do not expose the connecting cable to heat, oil, or sharp edges.
Make sure the Unit stands stable and secure.
Use only original equipment replacement parts.
Always disconnect the power supply before servicing the unit.
Observe general safety regulations for the handling of chemicals such as
Loctite®adhesives and sealants. Observe the manufacturer’s instructions as stated
in the Safety Data Sheet.
While under warranty, the unit may be repaired only by an authorized Loctite
service representative.
1.3 Unpacking and Inspection
Carefully unpack the Loctite®EQ RC30 Manual Reservoir and examine the items
contained in the carton. Inspect the unit for any damage that might have occurred in
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transit. If such damage has occurred, notify the carrier immediately. Claims for
damage must be made by the consignee to the carrier and should be reported to the
manufacturer.
1.4 Packing List
•EQ RC30 Manual Reservoir x 1
•Equipment Manual x 1
•Reservoir Tank Fitting: ¼ inch NPT x ¼ Inch Tubing x 1
•Bottle Holder x 1
•¼” NPT to 6 mm inlet supply line connector x 1
•Anti-Bubbler Fitting and Tubing Kit x 1
•Bottle spacer disc x 1
1.5 Features
•User-friendly design.
•Operational with manual dispense valve
•Includes Low level sensor for process control
•Equipped with a 0 to 7 bar (0-100psi) manual pressure regulator
•Easy to read pressure gauge
•Accommodates a variety of Loctite packages.
1.6 Field of Application (Intended use)
The Loctite EQ RC30 Manual Reservoir is suitable for the application of Loctite
adhesive with a manual applicator at manual workstations such as in workshops,
laboratories, and industrial installations.
It is possible to dispense anaerobic, UV curing adhesives and cyanoacrylate adhesives.
The reservoir can accommodate 250ml, 500gram, 1 liter and 2kg adhesive packages
which deliver adhesive to dispensing valves.
The capacity of the EQ RC30 Manual Reservoir is:
-500 gr. bottle for CA Products -1 lb. bottle
-250 ml bottle for Anaerobics -1 Liter bottle
-Bottle with a φ124mm and -2kg bottle
a height of 250mm
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2 Description
2.1 Theory of Operation
The Loctite EQ RC30 Manual Reservoir is connected to an external pneumatic supply.
An uncovered bottle of Loctite® product is placed directly into the EQ RC30 Manual
Reservoir, the feedline is inserted into the product, and the reservoir lid is clamped in
place.
The manual reservoir is equipped with a 0 to 7 bar (0-100psi) pressure regulator that
regulates the dispensing pressure of the reservoir. Adhesive is fed from the reservoir
to a manual dispense valve. When the valve is actuated to open then adhesive flows
through the outlet dispense needle.
The amount of product dispensed is controlled by four main factors:
•Dispensing pressure set in the reservoir
•Length of time the dispensing valve remains open
•Valve stroke
•Dispensing needle size
2.2 Operating Elements and Connections
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1
3
5
6
8
9
10
2
7
6
1. Reservoir Pressure Regulator
2. Air Pressure ON/OFF Switch
3. Reservoir Pressure Gauge
4. Valve Pressure Relief
5. Reservoir/Feedline Fitting
6. Reservoir Knob x 3
7. Reservoir Lid
8. Pneumatic Connection P in
9. Low Level Connector XS2
10. Low Level Sensor
3 Technical Data
Dimensions (L x H x W): 214x363x357 mm
Total weight: Kg (lbs.) 3.5 (8)
Pneumatic Supply: Clean, dry air not to exceed 116 psi (8bar). and
filtered with a maximum of 10 micron.
Pneumatic hose size: External dia. 6mm
Operating Temperature: +10 °C to +40 °C (+50 °F to +104 °F)
Storage Temperature: - 10 °C to +60 °C (+14 °F to +140 °F)
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4 Installation
Before using the equipment for the first time check it carefully for signs of
external damage. If any shipping damage is found DO NOT USE THE EQUIPMENT –
return it to your supplier immediately.
4.1 Environmental and Operating Conditions
-Keep product feedline as short as possible. The shorter the feedline the smaller the
specific resistance and lower the dispensing pressure can be. Avoid kinking of the
feedline.
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-Use flexible pneumatic hoses and Loctite supplied product feedlines to prevent
unnecessary loads on the fitting and to ensure compatibility.
-Keep all fittings tight.
-No direct sunlight; no UV light.
-No condensing humidity.
-Avoid direct contact with water.
4.2 Connecting the Unit
-Use only the cable and hose sets supplied.
-Connect the air pressure supply to reservoir P in (8).
-If connecting to an external controller, connect the tank cord to the 9 pin D-sub
connector XS2 (9) located on the rear panel of reservoir.
-Insert feedline through the reservoir lid to the dimension shown below. Alternatively
use the reference line shown on the housing to set the feedline length. Cut the end
of the feedline at an angle as shown below.
-Connect dispensing valve.
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-If two dispense valves are used, remove blanking plug from the reservoir lid and
replace with additional reservoir/tube fitting.
4.3 Filling and Refilling the Product Reservoir
Warning!
Never fill the product directly into the reservoir!
The pneumatic and safety devices would become clogged and therefore ineffective!
Warning!
Before loosening the reservoir locking knobs (6), the EQ RC30 Manual Reservoir
must be depressurized (pressure-free)!
When dispensing cyanoacrylate and an empty signal is shown, refill the product
reservoir immediately, since air in the product line results in curing of the product!
The reservoir is depressurized when the depressurizing valve (2) is in “OFF” position
and reservoir pressure gauge (3) indicates no pressure.
•Loosen the reservoir knobs and remove the lid.
•Check that there is no condensed moisture at the bottle or the sensor surface.
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•Place the bottle in the bottle holder (see the right figure).
•Check that the product bottle inserted in the bottle holder is
pressed again the level sensor.
•Insert the product feedline into the bottle and put on the lid.
•Uniformly tighten the reservoir knobs by hand.
•Set the depressurizing valve (2) to “ON” position (pressurize)
by hand.
•Continue dispensing with the selected dispensing pressure.
5 Operation
5.1 First Operation:
Warning!
Before loosening the reservoir locking knobs (6), the EQ RC30 Manual Reservoir
must be depressurized (pressure-free)!
The EQ RC30 Manual Reservoir is depressurized when the reservoir pressure gauge
indicates no pressure.
In any case:
•Set the depressurizing valve (2) to position (depressurize).
5.1.1 Inserting the Product Bottle
Follow procedure as described in section 4.3.
5.1.2 Priming the Feedline
•Check that the product reservoir and the dispensing valve are connected correctly
according to their instruction manuals.
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