Lucent Technologies Lineage 2000 Manuale utente

Lineage®2000

100-Ampere, 60-Hertz

Ferroresonant Rectifier

J85503A-1

Product Manual

Select Code 169-790-119

Comcode 107021818

Issue 6

October 1998

Product Manual

J85503A-1

Select Code 169-790-119

Comcode 107021818

Issue 6

October 1998

Lucent Technologies

Lineage®2000

100-Ampere, 60-Hertz

Ferroresonant Rectifier

Notice:

Every effort was made to ensure that the information in this

document was complete and accurate at the time of printing.

However, information is subject to change.

Printed in U.S.A.

Lucent Technologies Lineage®2000 100A Ferroresonant Rectifier J85503A-1

Issue 6 October 1998 Table of Contents - 1

Table of Contents

1 Introduction

General Information 1-1

Customer Training 1-1

Customer Service 1-1

Technical Support 1-2

Product Repair and Return 1-2

Warranty Service 1-2

2 Product Description

Overview 2-1

Ferroresonant Technology 2-1

Standard Features 2-2

Additional Features 2-4

Circuit Modules 2-5

Front Panel Controls and Indicators 2-10

Alarm and Control Flow 2-12

Physical, Thermal, and Electrical Specifications 2-13

3 Ordering Information

Options 3-1

4Safety

Admonishments 4-1

Safety Statements 4-1

Precautions 4-2

Warning Statements and Safety Symbols 4-4

5 Installation

Introduction 5-1

Safety 5-1

Preparing for Installation 5-1

Handling Equipment 5-1

Bay Mounting 5-2

Lucent Technologies Lineage®2000 100A Ferroresonant Rectifier J85503A-1

2 - Table of Contents Issue 6 October 1998

Heat Dissipation 5-2

AC Input Power 5-2

DC Output Power 5-4

Installation Tools 5-4

Unpacking 5-5

Installing or Adding a Rectifier 5-10

Install AC Power Cables 5-10

Install DC Power Cables 5-11

Install Plant Control Cable Assembly for a

Lucent Technologies Controller 5-12

Converting AC Voltage 5-14

Converting DC Output Polarity 5-15

Negative Output (Positive Ground) to Positive

Output (Negative Ground) 5-16

Positive Output (Negative Ground) to Negative

Output (Positive Ground) 5-16

Initial Battery Charging (Optional) 5-17

6 Testing

Introduction 6-1

Precautions 6-1

Tools and Test Equipment 6-2

Battery Plant Simulator Test Set 6-2

Test Load Connection 6-2

Initial Conditions for Testing Off Line 6-4

Testing Off Line 6-6

Startup 6-6

Regulation (NL/FL) Test (Off Line) 6-7

Rectifier Failure Alarm/Fuse Alarm Test (Off Line) 6-7

Current Limit Test (Off Line) 6-7

Phase Failure Test (Off Line) 6-8

Backup High Voltage Shutdown (HVSD) Test

(Off Line) 6-9

Control (TR) Test 6-9

Selective High Voltage Shutdown (SHVSD) and

Restart 6-10

Meter Calibration Test (Off Line) 6-10

Off-Line Test Completion 6-10

Bringing Rectifier On Line 6-11

Testing On Line 6-13

Regulation (NL/FL) Test (On Line) 6-13

Rectifier Failure Alarm/Fuse Alarm Test (On Line) 6-14

Current Limit Test (On Line) 6-15

Isolated Current Measuring (VI) Test (MCS or

Galaxy Controller) 6-15

Lucent Technologies Lineage®2000 100A Ferroresonant Rectifier J85503A-1

Issue 6 October 1998 Table of Contents - 3

Phase Failure Test (On Line) 6-17

Backup High Voltage Shutdown (HVSD) Test

(On Line) 6-17

Meter Calibration Test (On Line) 6-18

Adjust Rectifiers to Float Voltage 6-19

Adjust Rectifiers Individually 6-19

Adjust Rectifiers as a Group 6-20

7 Troubleshooting and

Adjustments

Introduction 7 - 1

Remove Rectifier from Service 7 - 1

Diagnostics and Troubleshooting 7 - 2

Adjustments 7 - 5

Clear Rectifier Failure Alarm (RFA) 7 - 5

Calibrate CM3 Digital Meter 7 - 6

Adjust Isolated Current Measuring Circuit (VI) 7 - 8

Adjust Current Limit 7 - 10

Restore Rectifier to Service 7 - 10

8 Spare Parts and Replacement Procedures

Ordering Circuit Modules 8 - 1

Handling Circuit Modules 8 - 1

Electrostatic Discharge 8 - 2

Modifying the CM1 Option Board 8 - 3

Spare Fuses 8 - 4

Replacing Circuit Modules 8 - 4

Replace CM1 Option Board 8 - 4

Replace CM2 Control Board 8 - 5

Replace CM3 Digital Meter Board 8 - 7

General Considerations for Replacing Components 8 - 8

Replacing Components 8 - 12

Output Volts Adjustment Potentiometer 8 - 12

DC Output Circuit Breaker, CBA1 and CBA1 Bracket 8-12

Protective Shield 8 - 12

Transformer (T3) 8 - 13

K1 Contactor Relay 8 - 13

K2 or K3 Relay (Contactors) 8 - 13

AC Inductors (L1 or L2) 8 - 13

CA1 Board (Snubber Network) 8 - 14

Thyristors (Q1 or Q2) 8 - 14

AC Capacitors (C5 or C7) 8 - 14

Diode Heat Sink Assembly 8 - 15

Lucent Technologies Lineage®2000 100A Ferroresonant Rectifier J85503A-1

4 - Table of Contents Issue 6 October 1998

DC Inductors (L3 or L4) 8 - 15

DC Capacitors (C1, C2, or C3/C4) 8 - 16

Main Transformers (T1 or T2) 8 - 17

Rectifier Diode Test and/or Replacement 8 - 17

Heat Shrink Removal 8 - 19

Disconnecting a Rectifier 8 - 19

9 Product Warranty

Lucent Technologies Lineage®2000 100A Ferroresonant Rectifier J85503A-1

Issue 6 October 1998 List of Figures - 1

List of Figures

Figure 2-1: Location of Circuit Modules 2-6

Figure 2-2: CM1 Option Board Showing White Test

Clip Connection and Removable Straps K and M 2-7

Figure 2-3: CM2 Control Board Showing Test Clip

Connections and Other Component Details 2-8

Figure 2-4: Partial Sketch of CM3 Digital Meter Board 2-9

Figure 2-5: Control Panel on the J85503A-1 Rectifier 2-10

Figure 2-6: Signal Flow between Rectifier and Lucent

Technologies Controller 2-13

Figure 5-1: Four Views of the J85503A-1 Rectifier 5-6

Figure 5-2: Front View of J85503A-1 Rectifier with Door

Open 5-7

Figure 5-3: AC Input Components Mounted on the

Upper Left Side of the J85503A-1 Rectifier Behind

the Protective Shield 5-8

Figure 5-4: Output Polarity Conversion and

Component Detail on Bus Bar Assembly 5-9

Figure 6-1: Battery Plant Simulator Test Set 6-3

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