M-Elec ADB-5F41EL Manuale utente
５-phase Stepping Motor Driver
ADB-5F41EL
Instructions Manual
(For designers' use)
MN0300-1
Please ensure to read and understand this
Instructions Manual before using the product.
Please keep this Instructions Manual at hand
ADB-5F41EL
Instructions Manual
Introduction
This Instructions Manual describes the safe and proper method of handing
"5-phase Stepping Motor Driver ADB-5F41EL" with emphasis on the specifications,
assuming that our readers are engaged in designing of control devices
incorporating stepping motors.
Please ensure to read and understand this Instructions Manual
before using the product.
Please keep this Instructions Manual at hand
so that it is always available for reference.
-2-
ADB-5F41EL
Instructions Manual
Descriptions in this manual on safety matters:
This product must be operated and used properly.
Otherwise , or when it is operated and used erroneously, unforeseen accidents
may occur, causing physical injuries or property damages.
Majority of these accidents can be avoided if you are well informed of
hazardous circumstances in advance.
Consequently, this instructions manual describes all the hazardous and
dangerous circumstances and situations which can be foreseen and anticipated
as well as necessary precautions.
All the above descriptions are being titled by the following symbol-marks and
signal-words, namely:
Represents warnings ignorance of which can cause accidents
involving fatal or serious physical injuries.
Represents cautions ignorance of which can cause accidents
involving minor physical injuries or property damages.
WARNING
CAUTION
-3-
ADB-5F41EL
Instructions Manual
Introduction
Descriptions in this manual on safety matters:
CONTENTS PAGE
１． Safety
1-1. Safety Precautions 6
1-2. Safety Information for Handling 7
２． Overview
2-1. Characteristics 9
2-2. Product Configuration 9
2-3. Appearance 9
３． Name and Function of Each Section
3-1. Signal I/O Connector（J1） 10
3-2. DC Input/Motor Output Connector（J2, J3) 10
3-3. Encoder I/O Connecter (J4) 11
3-4. POWER LED 12
3-5. ENC LED 12
3-6. ALM LED 12
3-7.
Operating Section
12
４． Function Set-up by Use
4-1. Setting STEP ANGLE SELECT switch 13
4-2. Setting HOLD CURRENT SELECT switch 14
4-3. Setting DRIVE CURRENT SELECT switch 14
4-4. Setting of the Extend functions switch 15
５．
Installation
5-1. Conditions for Installation 16
5-2. Mounting Method 17
６． Connection
6-1. Overview of Connection Configuration 18
6-2. Connecting Signal I/O Connector（J1） 19
6-3.
Connecting DC Input/Motor Output Connector（J2, J3）
20
6-4. Connecting Encoder I/O Connecter（J4） 22
6-5. Inputting Power 23
７． Confirmation of Setting and Connection
7-1. Check Points 24
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ADB-5F41EL
Instructions Manual
PAGE R1
８． Maintenance and Check-up
8-1. Maintenance and Check-up 25
8-2. Troubleshooting 26
９． Storing and Disposal
9-1. Storing 27
9-2. Disposal 27
１０．
Specifications
10-1. General Specifications 28
10-2. I/O Signal
(1) Example Circuit Connection (J1) 29
(2)
Drive pulse input
(CW, CCW) 30
(3) Extend functions signal input
( IN )
31
(4)
Extend functions signal output
( OUT ) 31
(5) Alarm signal output (ALM) 32
(6)
Alarm clear signal input
(ACLR） 32
(7) Example Circuit Connection (J4) 33
(8) Encoder input ( A, A, B, B, Z, Z ) 34
(9) Encoder +5V output 34
10-3. Alarm LED (ALM) 35
10-4. Dimensions 36
10-5.
Applicable Motors
37
10-6. 5-phase stepping motor specifications with encoder
(1) General Specifications 38
(2) Encoder Specifications 39
(3) 5-phase stepping motor Dimensions with encoder 40
10-7. Torque Characteristics 43
10-8. Conforming to Europe standards 45
10-9. Encoder cable specifications 46
The main parts which revised by this manual
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ADB-5F41EL
Instructions Manual
１．Safety
１－１．Safety Precautions
(1)
This product is not designed or manufactured for application for equipment
requiring high level of reliability such as equipment related to nuclear
energy, aeronautics-related equipment, automobiles, ships, medical appliances
directly handling the human body and equipment that might seriously affect
properties.
(2) Do not use or keep the product in explosive or corrosive environments,
in the presence of flammable gases, locations subjected to splashing water,
fine particles, soot, steam, or exposed to radiation or direct sunshine.
Doing so may cause injury or fire.
(3) For the driver's power supply, use a DC power supply with reinforced insulation
on its primary and secondary sides.
Failure to do so may cause electric shock.
(4) This product is designed for use within machinery, so it should be installed
within an enclosure.
Failure to do so may cause injury.
(5) Do not transport, move, install the product, perform connections or inspections
when the power is on.
Doing so may cause electric shock, injury or fire.
(6) Only qualified personnel are allowed to transport, move, install the product,
perform connections or inspections.
Failure to do so may cause injury or fire.
(7) Do not touch the driver during operation or immediately after stopping.
Doing so may cause burn on the skin due to overheating of the driver.
(8) Ensure to use this product according to the method specified
in the Instructions Manual and within the specifications.
(9) Depending on the operational conditions, the stepping motor may step out when
it is on holding-state or driving-state.
In particular, the load in transport may fall if the motor steps out on the
vertical drive (such as the Z-axis).
Start operation after test run for deliberate confirmation of operation.
(10)
Provide fail-safe measures so that the entire system may operate in a safe
mode even in cases of the external power supply failure, disconnection of the
signal line, or any failure on the driver.
WARNING
CAUTION
-6-
ADB-5F41EL
Instructions Manual
１－２．Safety Information for Handling
●Overall:
Do not touch the driver during operation
or immediately after stopping.
It may cause burn on the skin due to
overheating of the driver.
●When setting up the STEP ANGLE SELECT switch:
Erroneous setting may cause breakage of
the machine or injury due to unexpected
rotation of the motor.
Ensure correct setting.
●When setting up the HOLD CURRENT SELECT switch:
A high setting value may cause burn on the
skin due to overheating of the motor.
Do not select a high value beyond the
required.
●When setting up the DRIVE CURRENT SELECT switch:
Erroneous setting may cause motor
deterioration or damage and burn on the
skin due to overheating of the motor.
Ensure correct setting.
CAUTION
CAUTION
CAUTION
CAUTION
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ADB-5F41EL
Instructions Manual
●When installing:
Overheating may cause fire.
Mount it on a noncombustible member.
Keep it away from combustibles.
●When connecting the DC Input/Motor Output Connectors (J2, J3):
Erroneous connection may cause
breakage of the motor or the driver.
Correctly connect the DC Input/Motor
output connector.
●When inputting power:
Breakage of the machine or injury is
apprehended due to unexpected behavior of
the motor. Maintain the state where
emergency stop is enabled at any time.
●When the alarm LED comes on:
Overheating may cause fire.
Stop operation when this LED comes on.
●When performing maintenance and checking:
Injury or fire is apprehended due to
unexpected behavior.
Do not replace fuse.
Do not disassemble, repair or modify.
WARNING
CAUTION
CAUTION
WARNING
WARNING
-8-
ADB-5F41EL
Instructions Manual
２．Overview
２－１．Characteristics
ADB-5F41EL is a step-out detection function driver for a 5-phase stepping motor
with DC +24V input.
It can drive a 5-phase stepping motor with 0.75A/phase and 1.4A/phase.
Step angles can be selected from six step angles ranging from a 1/1,1/2,
1/4,1/10,1/20,1/40 division of the basic angle.
HOLD CURRENT and DRIVE CURRENT can be set up.
It offers a 5-phase stepping motor with incremental encoder
(Sanyo Denki Co., Ltd.) at our company.
２－２．Product Configuration
●ADB-5F41EL One unit(main frame)
J1、J2、J3、J4用のハウジング及びコンタクトは付属品ではありません。
J1, J2, J3, J4 of the housing and the contact is not in accessories.
２－３．Appearance
ADB-5F41EL
Melec Made in Japan
Signal Input Connector(J1)
Model
name
Motor Output
Connector (J3)
Mounting section
Operating section
H1
OP0
OP1
OP2
S1
S2
D1
SA
SB
SC
ALM POWER ENC
ALM LED(RED)
POWER LED(GREEN)
ENC LED(GREEN)
DC Input Connector (J2)
Encoder I/O Connector （Ｊ４）
Mounting section
Mounting section
Mounting section
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ADB-5F41EL
Instructions Manual
３．Name and Function of Each Section R1
３－１．Signal I/O Connector（Ｊ１）
ADB-5F41EL
J1
●Directs the motor to operate CW.
●Directs the motor to operate CCW.
●It uses the Extend functions
●It uses the extend functions
Alarm signal output terminal and the
return GND terminal
●Output the step-out alarm
(Photo-coupler ＯＦＦ：Positive logic )
●Clear the step-out alarm and an internal counter.
３－２．DC Input/Motor Output Connector（Ｊ２，Ｊ３）
ADB-5F41EL
●Power input terminal.
DC power supply is connected.
12
ACLR-
9
ALM
10
R.GND
11
ACLR+
(OUT-)
4
6
5
8
7
(OUT+)
1
(IN-)
CCW-
CCW+
(IN+)
2
3
CW-
CW+
J2
DC+24V
DC+
1
0V
DC-
2
CW drive pulse signal input terminal
CCW drive pulse signal input terminal
Extend functions signal input terminal
Extend functions signal output terminal
Alarm clear signal input terminal
DC input terminal
-10-
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