Magnetrol Echotel 910 Manuale utente

Ultrasonic

Level

Switch

Installation and Operating Manual

ECHOTEL®910

Model and

serial number

MOU TI G

UPACKI G

Unpack the instrument carefully. Make sure all components

have been removed from the foam protection. Inspect all

components for damage. Report any concealed damage to

the carrier within 24 hours. Check the contents of the car-

ton/crates against the packing slip and report any discrep-

ancies to Magnetrol. Check the nameplate model number

to be sure it agrees with the packing slip and purchase

order. Check and record the serial number for future refer-

ence when ordering parts.

ozzle mounting: gap must be free

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Tri-Clamp®DI 11851Threaded Welded ﬂange

▼

min.

25 mm

These units are in conformity with the provisions of:

1. The EMC Directive: 2014/30/EU. The units have been tested to EN 61326: 1997 + A1 + A2.

2. Directive 2014/34/EU for Equipment or protective system for use in potentially explosive atmospheres.

EC-type examination certificate number ISSEP11ATEX002X. Standards applied: EN 60079-0: 2009,

EN 60079-1: 2007, EN 60079-7: 2007, EN 60079-26: 2007.

3. The PED directive 2014/68/EU (pressure equipment directive). Safety accessories per category IV module 1.

0038

0344

High alarm

High alarm Low alarm

Filling line

Pump protection

Pump

Low alarm

Flats must

be vertical

WIRI G

JU1

AW2395

LL HL

TB3

C10

NO CMNCNO CMNCL1L2/N

AC/DC

POWERe.g. valve

e.g. lamp

contact

DPDT

RELAY

L1L2/N

+–

+TB1–TB2TB3

Sensor plugs

(may be reversed)

240/120 V AC

24 V DC

Shield to green grounding screw

Cable gland

Low level failsafe

High level failsafe

OTE:

With O power, O Contacts are Open.

C Contacts are Closed.

FAILSAFE – ALARM STATUS

Mode Level Relay Alarm status

«Hi»

igh level

failsafe

Energized No alarm

De-energized Alarm

«Lo»

Low level

failsafe

Energized No alarm

De-energized Alarm

SPECIFICATIO S

ELECTRO ICS SPECIFICATIO S

PERFORMA CE

TRA SDUCER SPECIFICATIO S

TEMPERATURE/PRESSURE RATI G

-40

(-40)

(32)

(100)

(176)

120

(250)

50 (725)

100 (1450)

150 (2175)

200 (2900)

bar (psi)

(F)

150

(300)

Process temperature

Process pressure

55,1 bar (800 psi)

Description Speciﬁcation

Response time 0,5 s typical

Repeatability ± 2 mm (0.078")

Ambient Temperature -40 °C up to +70 °C (-40 °F up to +160 °F)

umidity 0-99 %, non-condensing

Electromagnetic Compatibility Meets CE requirements (EN 61326: 1997 + A1 + A2)

Description Speciﬁcation

Line Voltage (±10%) 240/120 V AC, 50-60 z – 24 V DC

Power consumption 2.5 VA Nominal

Output Relay Goldﬂash relay DPDT, 8.0 A (resistive)

ermetically sealed relay DPDT, 5.0 A (resistive)

Failsafe Field selectable high or low level alarm

ousing IP 65, anti-corrosive painted cast aluminium or 316 stainless steel

Approvals

ATEX II 1/2 G Ex d+e/d IIC T6 Ga/Gb

, ﬂameproof enclosure

Other approvals are available, consult factory for more details

Description Speciﬁcation

Material 316/316L SST (1.4401/1.4404)

Mounting

Threaded (NPT/BSP) – Flanged (ANSI - EN (DIN)) – ygienic (Tri-Clamp® / DIN 11851)

Actuation length From 3 cm up to 254 cm

(1.2" up to 100.0")

Operating process temp.

-40 °C up to +120 °C (-40 °F up to +250 °F)

Max pressure 55,1 bar @ +120 °C (800 psi @ +250 °F)

Flanged models are downrated to the design pressure of the selected ﬂange

MODEL IDE TIFICATIO

A complete measuring system consists of:

1.One code for EC OTEL®series 910 electronics and transducer

2.Optional: code for thread-on mounting ﬂanges, consult factory for other sizes or materials

9 M1 0

APPROVALS/ CABLE ENTRY / OUSING MATERIALS

A Weatherproof – 3/4" NPT dual cable entry, anti-corrosive coated aluminium

VATEX ﬂameproof enclosure – 3/4" NPT dual cable entry, anti-corrosive coated aluminium

W ATEX ﬂameproof enclosure – M20 x 1,5 dual cable entry, anti-corrosive coated aluminium

5 ATEX ﬂameproof enclosure – 3/4" NPT single cable entry, stainless steel

PROCESS CONNECTION - SIZE/TYPE

BASIC MODEL NUMBER

910 Echotel®910, ultrasonic level switch with relay

complete code for Echotel®910

X = product with a speciﬁc customer requirement

MA 3/4" NPT

M2 1" NPT

M9 1" BSP (G 1")

Threaded

M1 1" 150 lbs ANSI RF

ME 1" 300 lbs ANSI RF

M 1" 600 lbs ANSI RF

MC 1 1/2" 150 lbs ANSI RF

MF 1 1/2" 300 lbs ANSI RF

MD 2" 150 lbs ANSI RF

MG 2" 300 lbs ANSI RF

MJ 2" 600 lbs ANSI RF

A SI Flanges

M3 1 1/2" Tri-Clamp®

M4 2" Tri-Clamp®

M5 DN 25 DIN 11851

M6 DN 32 DIN 11851

M7 DN 40 DIN 11851

M8 DN 50 DIN 11851

Hygienic

DN 25 PN 16/25/40 EN 1092-1 Type A

DN 25 PN 63/100 EN 1092-1 Type B2

DN 40 PN 16/25/40 EN 1092-1 Type A

DN 40 PN 63/100 EN 1092-1 Type B2

DN 50 PN 16 EN 1092-1 Type A

DN 50 PN 25/40 EN 1092-1 Type A

DN 50 PN 63 EN 1092-1 Type B2

DN 50 PN 100 EN 1092-1 Type B2

E (DI ) Flanges

ACTUATION LENGT – Specify per cm (0.39") increment

Total insertion length = actuation length + 6 mm (0.25")

00 3 Minimum 3 cm (1.2") – for NPT connections

00 5 Minimum 5 cm (2.0") – for all other connections

25 4 Maximum 254 cm (100.0")

INPUT POWER / RELAY OUTPUT

1 240 V AC/8 A DPDT goldﬂash relay J 240 V AC/5 A DPDT herm. sealed relay

2224 V DC/8 A DPDT goldﬂash relay K 224 V DC/5 A DPDT herm. sealed relay

0 120 V AC/8 A DPDT goldﬂash relay 120 V AC/5 A DPDT herm. sealed relay

Optional transducer mounting ﬂanges

Thread-on mounting ﬂanges can only be used in combination with 3/4" NPT process connection transducer.

A SI B16.5 ﬂanges Part o.

Carbon steel 316/316L SST

1" 150 lbs RF 004-5867-041 004-5867-043

1 1/2" 150 lbs RF 004-5867-021 004-5867-001

2" 150 lbs RF 004-5867-022 004-5867-002

3" 150 lbs RF 004-5867-023 004-5867-003

4" 150 lbs RF 004-5867-024 004-5867-004

6" 150 lbs RF 004-5867-025 004-5867-005

1" 300 lbs RF 004-5867-042 004-5867-044

1 1/2" 300 lbs RF 004-5867-026 004-5867-006

2" 300 lbs RF 004-5867-027 004-5867-007

3" 300 lbs RF 004-5867-028 004-5867-008

4" 300 lbs RF 004-5867-029 004-5867-009

6" 300 lbs RF 004-5867-030 004-5867-010

1" 600 lbs RF 004-5867-051 004-5867-050

1 1/2" 600 lbs RF 004-5867-046 004-5867-045

2" 600 lbs RF 004-5867-049 004-5867-048

REPLACEME T PARTS

1X 74

2 3 8 9 105 6

Digit in partn°:

Partn°: Serial n°:

X = product with a speciﬁc customer requirement

See nameplate, always provide complete partn° and

serial n° when ordering spares.

(1) PC board

Digit 7 Replacement part

0 Z30-2043-003

1 Z30-2043-004

2 Z30-2043-002

Z30-2043-011

J Z30-2043-012

KZ30-2043-010

(2) Housing cover

Digit 4 Replacement part

A 004-9105-001

V or W 004-9105-005

5 004-9142-003

Replacement part

(3) "O"-ring 012-2101-345

(4) Transducer consult factory

EXPEDITE SHIP PLAN (ESP)

Several parts are available for quick shipment, within max. 1 week after factory receipt of purchase order, through the

Expedite Ship Plan (ESP).

Parts covered by ESP service are conveniently grey coded in the selection tables.

DIME SIO S I mm (inches)

114

(4.49)

87 (3.43)

cable entry

(both sides)

44 (1.73)

Weatherproof

114

(4.49)

dual entry: 87 (3.43)

single entry: 76 (3.00)

cable entry

44 (1.73)

ATEX

Threaded PT

45 (1.77)

6 (0.25)

Ø 22,9 (0.90)

Actuation

length

Welded ﬂange A SI-E (DI )

58 (2.28)

6 (0.25)

Ø 22,9 (0.90)

Actuation

length

Tri-Clamp®

29 (1.14)

6 (0.25)

Ø 22,9 (0.90)

Actuation

length

DI 11851

35 (1.38)

6 (0.25)

Ø 22,9 (0.90)

Actuation

length

Threaded BSP

25 (1.00)

6 (0.25)

Ø 22,9 (0.90)

Actuation

length

IMPORTA T

SERVICE POLICY

Owners of Magnetrol products may request the return of a control; or, any part of a control for complete rebuilding or

replacement. They will be rebuilt or replaced promptly. Magnetrol International will repair or replace the control, at no cost to

the purchaser, (or owner) other than transportation cost if:

a. Returned within the warranty period; and,

b. The factory inspection ﬁnds the cause of the malfunction to be defective material or workmanship.

If the trouble is the result of conditions beyond our control; or, is OT covered by the warranty, there will be charges for labour

and the parts required to rebuild or replace the equipment.

In some cases, it may be expedient to ship replacement parts; or, in extreme cases a complete new control, to replace the

original equipment before it is returned. If this is desired, notify the factory of both the model and serial numbers of the

control to be replaced. In such cases, credit for the materials returned, will be determined on the basis of the applicability of

our warranty.

No claims for misapplication, labour, direct or consequential damage will be allowed.

RETUR ED MATERIAL PROCEDURE

So that we may efﬁciently process any materials that are returned, it is essential that a “Return Material Authorisation” (RMA)

form will be obtained from the factory. It is mandatory that this form will be attached to each material returned. This form is

available through Magnetrol’s local representative or by contacting the factory. Please supply the following information:

1. Purchaser Name

2. Description of Material

3. Serial Number and Ref Number

4. Desired Action

5. Reason for Return

6. Process details

Any unit that was used in a process must be properly cleaned in accordance with the proper health and safety standards

applicable by the owner, before it is returned to the factory.

A material Safety Data Sheet (MSDS) must be attached at the outside of the transport crate or box.

All shipments returned to the factory must be by prepaid transportation. Magnetrol will not accept collect shipments.

All replacements will be shipped Ex Works.

www.magnetrol.com

BENELUX Heikensstraat 6, 9240 Zele, België -Belgique

FRANCE Tel. +32 (0)52.45.11.11 • Fax. +32 (0)52.45.09.93 • E-Mail: [email protected]

DEUTSCHLAND Alte Ziegelei 2-4, D-51491 Overath

Tel. +49 (0)2204 / 9536-0 • Fax. +49 (0)2204 / 9536-53 • E-Mail: [email protected]

INDIA B-506, Sagar Tech Plaza, Saki Naka Junction, Andheri (E), Mumbai - 400072

Tel. +91 22 2850 7903 • Fax. +91 22 2850 7904 • E-Mail: [email protected]

ITALIA Via Arese 12, I-20159 Milano

Tel. +39 02 607.22.98 • Fax. +39 02 668.66.52 • E-Mail: [email protected]

RUSSIA

Business center “Farvater”, Ruzovskaya Street 8B, office 400A, 190013 St. Petersburg

Tel. +7 812 320 70 87 • E-Mail: [email protected]

U.A.E. PO Box 261454 • JAFZA LIU FZS1 – BA03, Jebel Ali

Tel. +971 4 880 63 45 • Fax +971 4 880 63 46 • E-Mail: [email protected]

UNITED Unit 1 Regent Business Centre, Jubilee Road Burgess Hill West Sussex RH 15 9TL

KINGDOM

Tel. +44 (0)1444 871313 • Fax +44 (0)1444 871317 • E-Mail: [email protected]

BULLETIN N°: BE 51-604.22

EFFECTIVE: AUGUST 2017

SUPERSEDES: September 2014

UNDER RESERVE OF MODIFICATIONS

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