Magnum TE100 Manuale utente

Taylor Products

Model TE100

Electronic Small Bagging Scale

Operation and Maintenance Manual

Taylor Products

a division of Magnum Systems

2205 Jothi Avenue

Parsons, Kansas 67357-8460

Toll Free: 888-882-9567

Phone: 620-421-5550

Fax: 620-421-5531

Web: www.taylorproducts.com

customerservice@magnumsystems.com

Machine Serial Number:

Sales Order Number:

Revision 001 i Model TE100

Electronic Small Bagging Scale

Important Information

Conventions

Safety Alert Symbols

The symbol indicates that important personal safety information follows. Carefully read this text for

the warnings information it contains. The signal word next to each safety alert symbol is defined as:

WARNING Indicates a potentially hazardous situation that, if not avoided, could

result in death or serious injury.

CAUTION Indicates a potentially hazardous situation that, if not avoided, may

result in minor or moderate injury, or damage to the equipment. This

single word may also be used to identify unsafe practices.

±LOCKOUT This symbol will be used anytime that a procedure requires an

electrical lockout.

Static Sensitive Symbols for Equipment Handling Instructions

The and symbols indicate important handling guidelines for proper handling of electronic

equipment modules and sensitive components for the prevention of potential damage that could be

caused by ESD (electrostatic discharge) during routine maintenance, handling and transportation.

ESD

NOTICE To protect against ESD damage to electronic equipment, follow the

Standard ESD Prevention Procedures. Failure to use protective

measures could result in permanent equipment damage, either

immediate or latent, when handling modules.

ESD

NOTICE To protect against ESD damage to electronic equipment containing

components, follow the Standard ESD Prevention Procedures.

Failure to use recommended protective measures could result in

permanent equipment damage, either immediate or latent, when

handling components.

Model TE100

Electronic Small Bagging Scale ii Revision 001

Standard Electro-static Discharge (ESD) Prevention Procedures

The Model TE100 Electronic Small Packer utilizes many electronic components that are susceptible to

damage from Electro Static Discharge. Anytime electronic components are serviced, the following

precautions should be followed:

1. Wear a commercial grounding wrist strap.

2. Remove power from the machine.

3. Leave all static sensitive components in their protective packaging until it is time to install the

component

4. Always hold static sensitive components by their metal mounting tabs, and/or by their edges

Important/Notable Information

While all of the information in this manual is important, there are some pieces of information where

special attention needs to be paid to avoid equipment damage, or specific information needs to be

emphasized. This information will be handled as follows:

Important: Indicates an operating procedure, practice, or condition that, if not strictly followed,

may cause equipment damage.

Note: Indicates additional information or emphasizes a topic related to the subject being

discussed.

Personal Safety Instructions

Only qualified personnel should work on or around this equipment. To ensure the highest degree of

personal safety, all who use this equipment are required to become thoroughly familiar with all safety

instructions contained in this document. Successful and safe operation of this equipment depends upon

proper handling, operation, maintenance, and application of associated equipment. Refer to Appendix A

of this manual for all safety instructions. Safety instructions are also provided where they apply within

the body of this manual.

WARNING No information in this manual supersedes or replaces your employer’s operating rules.

If there is a difference in instructions between this manual and the employer’s

operating rules, follow the most restrictive instruction.

Deliberate misuse or abuse of electronic components may cause personal injury or

death.

Revision 001 iii Model TE100

Electronic Small Bagging Scale

Warranty Information

Seller warrants that the Products will operate substantially in conformance with Seller's published

specifications, when subjected to normal, proper and intended usage by properly trained personnel, for a

period of one (1) year from the date of shipment to Buyer (the "Warranty Period"). Seller agrees during

the Warranty Period, provided it is promptly notified in writing upon the discovery of any defect and

further provided that all costs of returning the defective Products to Seller are pre-paid by Buyer, to

repair or replace, at Seller's option, defective Products so as to cause the same to operate in substantial

conformance with said specifications. Replacement parts may be new or refurbished, at the election of

Seller. All replaced parts shall become the property of Seller. Replacement Parts will be billed at list

price, unless they are approved as warranty replacement item(s) by the service technician and the

technical services manager.

Lamps, fuses, bulbs and other expendable items are expressly excluded from the warranty.

Seller's sole liability with respect to equipment, materials, parts or software furnished to Seller by

third party suppliers shall be limited to the assignment by Seller to Buyer of any such third party

supplier's warranty, to the extent the same is assignable. In no event shall Seller have any

obligation to make repairs, replacements or corrections required, in whole or in part, as the result

of (i) normal wear and tear, (ii) accident, disaster or event of force majeure, (iii) misuse, fault or

negligence of or by Buyer, (iv) use of the Products in a manner for which they were not designed,

(v) causes external to the Products such as, but not limited to, power failure or electrical power

surges, (vi) improper storage of the Products or (vii) use of the Products in combination with

equipment or software not supplied by Seller. If Seller determines that Products for which Buyer

has requested warranty services are not covered by the warranty hereunder, Buyer shall pay or

reimburse Seller for all costs of investigating and responding to such request at Seller's then

prevailing time and materials rates. If Seller provides repair services or replacement parts that

are not covered by the warranty, the Buyer shall pay Seller therefore at Seller's then prevailing

time and materials rates. ANY INSTALLATION, MAINTENANCE, REPAIR, SERVICE,

RELOCATION OR ALTERATION TO OR OF, OR OTHER TAMPERING WITH, THE

PRODUCTS PERFORMED BY ANY PERSON OR ENTITY OTHER THAN SELLER

WITHOUT SELLER'S PRIOR WRITTEN APPROVAL, OR ANY USE OF REPLACEMENT

PARTS NOT SUPPLIED BY SELLER, SHALL IMMEDIATELY VOID AND CANCEL ALL

WARRANTIES WITH RESPECT TO THE AFFECTED PRODUCTS.

Field Service

Taylor Products can provide field service for start-up assistance, training, maintenance, and

replacement/spare parts for new and existing equipment. Contact Taylor Products at (888) 882-9567 for

more information.

Model TE100

Electronic Small Bagging Scale iv Revision 001

This Page Intentionally Left Blank

Revision 001 v Model TE100

Electronic Small Bagging Scale

TE100 Electronic Small Bagging Scale

Table of Contents

Chapter Page

1 Product Description................................................................................................1-1

1.1 General Description ........................................................................................... 1-1

1.2 Introduction........................................................................................................ 1-1

1.3 Manual Scope .................................................................................................... 1-1

1.4 Electrical Requirements ..................................................................................... 1-1

1.5 Pneumatic Requirements.................................................................................... 1-1

1.6 Major Systems and Components........................................................................ 1-2

1.6.1 Scale Cabinet Assembly.............................................................................. 1-3

1.6.1.1 Scale Cabinet............................................................................................................1-3

1.6.1.2 Shut Off Gate............................................................................................................1-4

1.6.1.3 Shut Off Gate Bearings.............................................................................................1-4

1.6.1.4 Shut Off Gate Cylinder.............................................................................................1-4

1.6.1.5 Dribble Gate.............................................................................................................1-4

1.6.1.6 Dribble Gate Cylinder...............................................................................................1-4

1.6.1.7 Dribble Gate Mounting Rails....................................................................................1-4

1.6.1.8 Load Cell..................................................................................................................1-4

1.6.1.9 MAC Valves.............................................................................................................1-5

1.6.1.10 Filter/Regulator/Lubricator (FRL) Assembly ..........................................................1-6

1.6.1.11 Control Panel..........................................................................................................1-6

1.6.2 Spout assembly ........................................................................................... 1-7

1.6.2.1 Spout........................................................................................................................1-7

1.6.2.2 Bag Clamp Arms......................................................................................................1-8

1.6.2.3 Bag Clamp Cylinders................................................................................................1-9

1.6.2.4 Bag Clamp Pads .......................................................................................................1-9

1.6.2.5 Start Switch............................................................................................................1-10

1.6.2.6 Bag position Switch................................................................................................1-10

2 Receiving Equipment..............................................................................................2-1

2.1 General Description ........................................................................................... 2-1

2.2 Uncrating the Equipment ................................................................................... 2-1

3 Setup/Installation....................................................................................................3-1

3.1 General Description ........................................................................................... 3-1

3.2 Mechanical Setup............................................................................................... 3-2

3.3 Making Electrical Connections .......................................................................... 3-2

3.3.1 Electrical Connections................................................................................. 3-2

3.3.2 Load Cell Connections................................................................................ 3-4

3.4 Making Pneumatic Connections......................................................................... 3-4

Model TE100

Electronic Small Bagging Scale vi Revision 001

3.4.1 Lubrication Requirements........................................................................... 3-4

3.5 Dry Cycle........................................................................................................... 3-5

3.6 Calibration ......................................................................................................... 3-5

3.6.1 Weight Display Setup ................................................................................. 3-9

3.6.2 Zeroing The Weight Display..................................................................... 3-10

3.6.3 Calibration Of Scale To Full-Scale Weight............................................... 3-11

3.6.4 Adjusting Density Correction Setting........................................................ 3-13

3.6.5 Over/Under Reject Adjustments................................................................ 3-15

3.6.6 Dribble Gate Setup.................................................................................... 3-16

3.7 Installing the Optional Small Bag Adapter....................................................... 3-17

4 Operation.................................................................................................................4-1

4.1 General Description ........................................................................................... 4-1

4.2 Operational Controls.......................................................................................... 4-1

4.3 Initial Setup........................................................................................................ 4-2

4.4 Normal Operation (Typical Fill Cycle) .............................................................. 4-5

4.4.1 Maintaining Operational Efficiency ............................................................ 4-6

5 Preventive Maintenance .........................................................................................5-1

5.1 General Description ........................................................................................... 5-1

5.2 Daily Maintenance Procedures........................................................................... 5-1

5.2.1 Cleaning...................................................................................................... 5-1

5.2.2 Check Calibration ....................................................................................... 5-1

5.3 Monthly Maintenance ........................................................................................ 5-1

6 Troubleshooting......................................................................................................6-1

6.1 General Description ........................................................................................... 6-1

6.2 The Troubleshooting Process ............................................................................. 6-1

6.3 Trouble Symptoms............................................................................................. 6-1

6.3.1 Scale is Not Accurate.................................................................................. 6-1

6.3.2 Scale Does Not Return to Zero.................................................................... 6-2

6.3.3 The Machine Is Unable To Auto Correct To The Target Weight................. 6-2

6.3.4 The Weighments Fluctuate Between Too Light and Too Heavy.................. 6-2

6.3.5 Filled Bag Won’t Drop................................................................................ 6-3

6.3.6 Bag Won’t Stop Filling ............................................................................... 6-3

6.3.7 Air Cylinder Failure.................................................................................... 6-3

6.3.8 MAC Valve Failure..................................................................................... 6-3

7 Repair and Adjustment ..........................................................................................7-1

7.1 General Description ........................................................................................... 7-1

7.2 System Adjustments........................................................................................... 7-1

7.2.1 Bag Clamp Adjustment............................................................................... 7-1

7.2.2 Shut Off Gate Adjustment........................................................................... 7-2

7.2.3 MAC Valve Flow Control Adjustment........................................................ 7-3

Revision 001 vii Model TE100

Electronic Small Bagging Scale

7.3 System Repairs .................................................................................................. 7-4

7.3.1 Spout Replacement ..................................................................................... 7-4

7.3.1.1 Spout Removal .........................................................................................................7-4

7.3.1.2 Spout Installation......................................................................................................7-5

7.3.2 Load Cell Replacement............................................................................... 7-6

7.3.2.1 Load Cell Removal...................................................................................................7-6

7.3.2.2 Load Cell Installation................................................................................................7-6

7.3.3 Dribble Gate Cylinder Replacement............................................................ 7-7

7.3.3.1 Dribble Gate Cylinder Removal................................................................................7-7

7.3.3.2 Dribble Gate Cylinder Installation ............................................................................7-7

7.3.4 Dribble Gate Replacement .......................................................................... 7-7

7.3.4.1 Dribble Gate Removal..............................................................................................7-7

7.3.4.2 Dribble Gate Installation...........................................................................................7-7

7.3.5 Shut Off Gate Cylinder Replacement.......................................................... 7-8

7.3.5.1 Shut Off Gate Cylinder Removal ..............................................................................7-8

7.3.5.2 Shut Off Gate Cylinder Installation...........................................................................7-8

7.3.6 Shut off Gate Replacement.......................................................................... 7-8

7.3.6.1 Shut Off Gate Removal.............................................................................................7-8

7.3.6.2 Shut Off Gate Installation .........................................................................................7-9

7.3.7 Shut Off Gate Seal Replacement............................................................... 7-10

7.3.7.1 Shut Off Gate Seal Removal...................................................................................7-10

7.3.7.2 Shut Off Gate Seal Installation................................................................................7-10

7.3.8 Bag Clamp Arm Replacement................................................................... 7-10

7.3.8.1 Bag Clamp Arm Removal.......................................................................................7-10

7.3.8.2 Bag Clamp Arms Installation..................................................................................7-11

7.3.9 Bag Clamp Arm Spring Replacement ....................................................... 7-12

7.3.9.1 Bag Clamp Arm Spring Removal............................................................................7-12

7.3.9.2 Bag Clamp Arm Spring Installation........................................................................7-13

7.3.10 Bag Clamp Cylinder Replacement .......................................................... 7-13

7.3.10.1 Bag Clamp Cylinder Removal...............................................................................7-13

7.3.10.2 Bag Clamp Cylinder Installation...........................................................................7-13

7.3.11 Bag Clamp Pivot Block Replacement...................................................... 7-14

7.3.11.1 Bag Clamp Pivot Block Removal..........................................................................7-14

7.3.11.2 Bag Clamp Pivot Block Installation ......................................................................7-14

7.3.12 Air Supply Line Replacement ................................................................. 7-15

7.3.12.1 Air Supply Line Removal .....................................................................................7-15

7.3.12.2 Air Supply Line Installation..................................................................................7-15

7.3.13 Pneumatic Quick Connect Fitting Replacement ...................................... 7-15

7.3.13.1 Pneumatic Quick Connect Fitting Removal...........................................................7-15

7.3.13.2 Pneumatic Quick Connect Fitting Installation .......................................................7-16

7.3.14 Main Circuit Board Replacement............................................................ 7-16

7.3.14.1 Main Circuit Board Removal................................................................................7-16

7.3.14.2 Main Circuit Board Installation.............................................................................7-16

Model TE100

Electronic Small Bagging Scale viii Revision 001

Glossary...........................................................................................................Glossary-1

Index.....................................................................................................................Index-1

Appendix A Safety Procedures ................................................................................ A-1

Appendix B Spare Parts............................................................................................B-1

Appendix C Mechanical Drawings .......................................................................... C-1

Appendix D Electrical Drawings.............................................................................. D-1

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