Major MJ-C10 Manuale utente

Model No. MJ-C10
Two Post Lift,
Manual Release
Distributed by
Please read this entire manual carefully and completely before installation or operation of
the lift.
DATE
0
9
/
02
/202
3
Installation, Operation
and Parts Manual

Installation, Operation and Parts Manual
MJ-C10
2
IMPORTANTNOTES
Beforestartup,connectingandoperatingMAJORproducts,itisabsolutelyessentialthattheoperatinginstructions/owner’smanualand,in
particularthesafetyinstructionsarestudiedcarefully.BydoingsoyoucaneliminateanyuncertaintiesinhandlingMAJORproductsand
thusassociatedsafetyrisksupfront;somethingwhichisintheinterestofyouownsafetyandwillultimatelyhelpavoiddamagetothe
device,WhenanMAJORproductishandedovertoanotherperson,notonlytheoperatinginstructionsbutalsothesafetyinstructionsand
informationonitsdesignatedusemustbehandedovertotheperson.
Byusingtheproductyouagreethefollowingconditions:
Copyright
TheenclosedinstructionsarethepropertyofMAJORoritssupplier,andareprotectedagainstduplicationandreproductionbycopyright
laws,internationalagreements,andotherdomesticlegislation.Thereproductionordisclosureofinstructionsoranextractthereofis
prohibitedandoffendersareliabletoprosecution;MAJORreservestherightorinitiatescriminalproceedingsandassertsclaimsfor
damagesintheeventofinfringements.
Warranty
Theuseofnon‐approvedhardwarewillresultinamodificationofourproductsandthustotheexclusionofanyliabilityorwarranty,evenif
suchhardwarehasbeenremovedagainintheinterim.
Itisnotpermissibletomakeanychangestoourproductsandthesearenotonlytobeusedtogetherwithgenuineaccessoriesandgenuine
replacementparts.Otherwiseanywarrantyclaimswillbeinvalid.
Liability
TheliabilityofMAJORislimittotheamountthatthecustomerhasactuallypaidforthisproduct.Thisexclusionofliabilitydoesnotapplyto
damagescausedthroughwillfulmisconductorgrossnegligenceonthepartofMAJOR.
Allinformationinthismanualisbelievedtobecorrectattimeofpublication.
MAJORreservestherighttoamendandaltertechnicaldataandcompositionwithoutpriornotice.
Pleaseconfirmattimeofordering.

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IMPORTANTNOTES....................................................................................................................................2
SAFETYNOTES............................................................................................................................................4
1.1Operationofliftingplatforms........................................................................................................................4
1.2Checkingoftheliftingplatforms....................................................................................................................4
1.3Importantsafetynotices................................................................................................................................5
1.4Warninglabels...............................................................................................................................................6
1.5Potentialsafetyrisks......................................................................................................................................7
1.6Noiselevel......................................................................................................................................................7
PACKING,STORAGEANDTRANSPORTATION..............................................................................................8
2.1Theliftwasdismantledintothefollowing3partsfortransportation...........................................................8
2.2Storage...........................................................................................................................................................8
2.3Openingthepacks..........................................................................................................................................8
PRODUCTSDESCRIPTIONS..........................................................................................................................9
3.1Generaldescriptions.......................................................................................................................................9
3.2Constructionofthelift...................................................................................................................................9
3.3Technicaldata..............................................................................................................................................10
3.4Dimensions...................................................................................................................................................11
3.5Safetydevicesdescriptions...........................................................................................................................12
INSTALLATIONINSTRUCTIONS..................................................................................................................13
4.1Preparationsbeforeinstallation..................................................................................................................13
4.2Installationattentions..................................................................................................................................13
4.3Generalinstallationsteps.............................................................................................................................14
4.4Itemstobecheckedafterinstallation..........................................................................................................16
OPERATIONINSTRUCTIONS......................................................................................................................24
5.1Precautions...................................................................................................................................................24
5.2Operationinstructions.................................................................................................................................24
TROUBLESHOOTING................................................................................................................................26
INSPECTIONANDMAINTENANCE.............................................................................................................27
Annex1,Floorplan............................................................................................................................................29
Annex2,Electricalschemesandpartslist.........................................................................................................30
Annex3,Hydraulicschemesandpartslist.........................................................................................................30
Annex4,Mechanicalexplodeddrawingsandpartslist.....................................................................................36

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SAFETYNOTES
1.1Operationofliftingplatforms
Thisliftisspeciallydesignedforliftingmotorvehicles.Usersarenotallowedtouseitforanyotherpurposes.Theapplicablenational
regulations,lawsanddirectivesmustbeobserved.
Onlyusersaged18orabovewhohavebeeninstructedonhowtooperatetheliftingplatformandhaveproventheirabilitytodosotothe
owneraretobeentrustedwithunsupervisedoperationofliftingplatforms.Thetaskofoperatingtheliftingplatformsmustbegrantedin
writing.
Beforeloadingavehicleontothelift,usersshouldstudytheoriginaloperationinstructionsandfamiliarizethemselveswiththeoperating
proceduresinseveraltrialruns.
Liftvehiclewithintheratedload.Don’tattempttoraisevehicleswithexcessiveweight.
1.2Checkingoftheliftingplatforms
Checksaretobebasedonthefollowingdirectivesandregulations:
Basicprinciplesfortestingliftingplatforms
Thebasichealthandsafetyrequirement
Theapplicableaccidentpreventionregulations
Thechecksaretobeorganizedbytheuseroftheliftingplatform.Theuserisresponsibleforappointinganexpertorqualifiedpersonto
performchecking.Itmustbeensurethatthepersonchosensatisfiestherequirements.
Theuserbearsspecialresponsibilityifemployeesofthecompanyareappointedasexpertsorqualifiedpersons.
1.2.1Scopeofchecking
Regularcheckingessentiallyinvolvesperformingavisualinspectionandafunctionaltest.Thisincludescheckingtheconditionofthe
componentsandequipment,checkingthatthesafetysystemsarecompleteandfunctioningproperlyandthattheinspectionlogbookis
completelyfilledin.Thescopeofexceptionalcheckingdependsonthenatureandextentofanystructuralmodificationorrepairwork.
1.2.2Regularchecking
Afterinitialcommissioning,liftingplatformsaretobecheckedbyaqualifiedpersonatintervalsofnotlongerthanoneyear.
Aqualifiedpersonissomebodywiththetrainingandexperiencerequiredtopossesssufficientknowledgeofliftingplatformsandwhois
sufficientlyfamiliarwiththepertinentnationalregulations,accidentpreventionregulationsandgenerallyacknowledgedrulesof
engineeringtobeabletoassessthesafeoperatingconditionofliftingplatforms.
1.2.3Exceptionalchecking
Liftingplatformswithaliftheightofmorethan2metersandliftingplatformsintendedforusewithpeoplestandingundertheloadbearing
elementsoftheloadaretobecheckedbyanexpertpriororreusefollowingstructuralmodificationsandmajorrepairstoloadbearing
components.

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Anexpertissomebodywiththetrainingandexperiencerequiredtopossessspecialistknowledgeofliftingplatformsandwhoissufficiently
familiarwiththepertinentnationalworksafetyregulations,accidentpreventionregulationsandgenerallyacknowledgedrulesof
engineeringtobeabletocheckandgiveanexpertoptiononliftingplatforms.
1.3Importantsafetynotices
1.3.1Recommendforindooruseonly.DOnotexposethelifttorain,snoworexcessivemoisture.
1.3.2Onlyusethisliftonasurfacethatisstableandcapableofsustainingtheload.Donotinstalltheliftonanyasphaltsurface.
1.3.3Readandunderstandallsafetywarningsbeforeoperatingthelift.
1.3.4Donotleavethecontrolswhiletheliftisstillinmotion.
1.3.5Keephandsandfeetawayfromanymovingparts.Keepfeetclearoftheliftwhenlowering.
1.3.6Onlytheseproperlytrainedpersonnelcanoperatethelift.
1.3.7Donotwearunfitclothessuchaslargeclotheswithflounces,tires,etc.,whichcouldbecaughtbymovingpartsofthelift.
1.3.8Topreventevitableincidents,surroundingareasoftheliftmustbetidyandwithnothingunconcerned.
1.3.9Theliftissimplydesignedtolifttheentirebodyofvehicles,withitsmaximumweightwithintheliftingcapacity.
1.3.10Alwaysinsurethesafetylocksareengagedbeforeanyattempttoworknearorunderthevehicle.Neverremovesafetyrelated
componentsfromthelift.Donotuseifsafetyrelatedcomponentsaredamagedormissing.
1.3.11Donotrockthevehiclewhileontheliftorremoveanyheavycomponentfromvehiclethatmaycauseexcessiveweightshift.
1.3.12Checkatanytimethepartsofthelifttoensuretheagilityofmovingpartsandtheperformanceofsynchronization.Ensureregular
maintenanceandifanythingabnormaloccurs,stopusingtheliftimmediatelyandcontactourdealersforhelp.
1.3.13Lowerthelifttoitslowestpositionanddoremembertocutoffthepowersourcewhenservicefinishes.
1.3.14Donotmodifyanypartsoftheliftwithoutmanufacturer’sadvice.
1.3.15Iftheliftisgoingtobeleftunusedforalongtime,usersarerequiredto:
a.Disconnectthepower;
b.Emptytheoiltank;
c.Lubricatethemovingpartswithhydraulicoil.
WARNING:Thewarnings,cautionsandinstructionsdiscussedinthisinstructionmanualcannotcoverallpossibleconditionsand
situationsthatmayoccur.Itmustbeunderstoodbytheoperatorthatcommonsenseandcautionarefactorswhichcannotbebuiltinto
thisproduct,butmustbesuppliedbytheoperator.

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1.4Warninglabels
Allsafetywarninglabelsareclearlydepictedonthelifttoensurethattheoperatorisawareofandavoidthedangersofusingtheliftinan
incorrectmanner.Thelabelsmustbekeptcleanandtheyhavetobereplacedifdetachedordamaged.Pleasereadcarefullythemeaning
ofeachlabelandmemoriesthemforfutureoperation.

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1.5Potentialsafetyrisks
1.5.1Mainsvoltage
Insulationdamageandotherfaultsmayresultinaccessiblecomponentsbeinglive
Safetymeasures:
Onlyeverusethepowercordprovidedoratestedpowercord.
Replacewireswithdamagedinsulation.
Donotopentheoperatingunit.
1.5.2Riskofinjury,dangerofcrushing
Intheeventofexcessivevehicleweight,incorrectmountingofthevehicleoronremovingheavyobject,thereisarisk
ofthevehiclefallingoffortippingup.
Safetymeasures:
Theliftisonlyevertobeemployedfortheintendedpurpose.
CarefullystudyandheedalltheinformationgiveninSection1.4.
Observethewarningnoticesforoperation.
1.6Noiselevel
Noiseemittedduringoperatingtheliftshouldbelessthan70dB(A).Foryourhealthconsideration,itissuggestedtoplaceanoisedetector
inyourworkingarea.

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PACKING,STORAGEANDTRANSPORTATION
Packing,lifting,handling,transportingoperationsmustbeperformedonlybyexperiencedpersonnelwith
appropriateknowledgeoftheliftandafterreadingthismanual.
2.1Theliftwasdismantledintothefollowing2partsfortransportation
Name Packedby Quantity
Lift–C10M Steelbrackets 1
Powerunit–C10M Carton 1
2.2Storage
Thepacksmustbekeptinacoveredandprotected area inatemperaturerange0f‐10℃to+40℃. Theymustnotbeexposedtodirect
sunlight,rainorwater.
Stackingthepacks
Weadviseagainststackingbecausethepacksarenotdesignedforthistypeofstorage.Thenarrowbase,heavyweightandlargesizeofthe
packsmakestackingdifficultandpotentiallydangerous.
Ifstackingisunavoidable,useallappropriateprecautions:
‐neverstacktomorethan2metersinheight.
‐nevermakestacksofsinglepacks.Alwaysstackpairsofpacksinacrosspatternsothatthebaseisbiggerandtheresultingstackismore
stable.Oncethestackiscomplete,restrainitusingstraps,ropesorothersuitablemethods.
Amaximumoftwopackscanbestackedonlorries,incontainers,andinrailwaywagons,onconditionthatthepacksarestrappedtogether
andrestrainedtostopthemfalling.
2.3Openingthepacks
Thepackscanbeliftedandtransportedonlybyusinglifttrucks.Neverattempttohoistortransporttheunitusingliftingslings.

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Whentheliftisdeliveredmakesurethatithasnotbeendamagedduringtransportationandthatallthepartsspecifiedonthepackinglist
arepresent.
Packsmustbeopenedadoptingalltheprecautionsrequiredtoavoidinjurytopersons(keepatasafedistancewhencuttingthestraps)or
damagetopartsofthemachine(becarefulthatnopartsaredroppedwhileyouareopeningthepacking).
Takespecialcarewiththehydraulicpowerunit,thecontrolpanelandthecylinder.
PRODUCTSDESCRIPTIONS
3.1Generaldescriptions
Thisischassissupportingvehicleliftforroadvehicles.
Itismainlycomposedbytwoposts,twocarriages,fourswingarmsandapowerandcontrolunit.
Itisdrivenbyanelectro‐hydraulicsystem.Thegearpumpdelivershydraulicoiltooilcylindersandpushesupwardsitspiston.Thecylinder
pistondrivestoraisethecarriageandswingarms.Itisequippedwithmechanicalsafetylockingunitwhichensuresnorisksofslippingoffin
caseofhydraulicfailure.
3.2Constructionofthelift
1.Overheadcrossbeam
2.Extendingpost
3.Mechanicalsafetylatch
4.Carriage
5.Hydraulicpowerunit
6.Liftingarm

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3.3Technicaldata
Liftingcapacity 10000lbs.
Fullrise 1729mm
Minheight 85mm(lowprofilearm)
Fullrisetime(withratedload) Approx.60s
Fulldescenttime(withratedload) Approx.50s
PowerSupply 380V/400V/415V‐3ph‐50Hz/60Hz
220V/230V/240V‐1ph‐50Hz/60Hz
Oiltankvolume 10L
7.Hydrauliccylinder
8.Post
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