Matco A700 AW Manuale utente

User manual

Machine : Semi-automatic pallet wrapper

Type : Turntable

Model : Matco A700 AW

Year of manufacture : 201

Serial number:

Version 1.0

Matco B.V.

Hamburgweg 16

7418 ES Deventer

The Netherlands

T+31 (0)570 52 88 30

F+31 (0)570 52 88 40

Einfo@matco.nl

Iwww.matco.nl

Table of contents

VEILIGHEID ..............................................................................................................................................1-1

1.1

EILIG GEBRUIK

.......................................................................................................................................... 1-1

1.2

EKWALIFICEERD PERS NEEL

........................................................................................................................ 1-1

1.3

NGEVALLEN PREVENTIE

............................................................................................................................. 1-2

GEBRUIK ..................................................................................................................................................2-3

2.1

ED ELD GEBRUIK

...................................................................................................................................... 2-3

2.2

NEIGENLIJK GEBRUIK

................................................................................................................................. 2-3

2.3

EPASSINGSGEBIED

................................................................................................................................... 2-3

2.4

ESTGEVAREN

........................................................................................................................................... 2-3

2.5

EN AANZIEN VAN DEZE HANDLEIDING

............................................................................................................ 2-4

2.6

FBEELDINGEN EN NDERDELEN VAN DE INSTALLATIE

........................................................................................ 2-4

TECHNISCHE GEGEVENS...........................................................................................................................3-

3.1

SSENTIËLE C MP NENTEN

......................................................................................................................... 3-5

3.2

ESCHRIJVING

........................................................................................................................................... 3-6

3.3

FMETINGEN

............................................................................................................................................ 3-7

INSTALLEREN ...........................................................................................................................................4-8

4.1

ITPAKKEN

............................................................................................................................................... 4-8

4.2

RANSP RT

.............................................................................................................................................. 4-8

4.3

PSLAG

.................................................................................................................................................... 4-8

4.4

FVALVERWERKING

.................................................................................................................................... 4-8

4.5

LAATSEN

................................................................................................................................................. 4-8

4.6

LEKTRISCH AANSLUITEN

.............................................................................................................................. 4-9

4.7

EVESTIGING

............................................................................................................................................. 4-9

BEDIENING ............................................................................................................................................ -10

5.1

NLEGGEN F LIE

....................................................................................................................................... 5-10

5.2

EDIENINGSPANEEL

.................................................................................................................................. 5-11

5.3

ITLEG BEDIENINGSPANEEL

........................................................................................................................ 5-12

5.4

PSTARTEN VAN DE MACHINE

..................................................................................................................... 5-13

5.5

T PPEN VAN DE MACHINE

........................................................................................................................ 5-13

5.6

EDIENINGSSCHERMEN

............................................................................................................................. 5-14

5.6.1

Hoofdmenu ................................................................................................................................. 5-14

5.6.2

Handbediening ........................................................................................................................... 5-15

5.6.3

Programma parameters ............................................................................................................. 5-17

5.6.4

Meldingen ................................................................................................................................... 5-22

5.6.5

Informatie leverancier ................................................................................................................ 5-23

5.6.6

Statistiek ..................................................................................................................................... 5-24

5.6.7

Service / Systeemdata ................................................................................................................ 5-25

ONDERHOUD ......................................................................................................................................... 6-26

6.1

LGEMEEN

............................................................................................................................................. 6-26

6.2

ANBEV LEN RESERVE NDERDELEN

............................................................................................................ 6-26

6.3

NDERH UDSSCHEMA

.............................................................................................................................. 6-27

6.4

NTR LES

............................................................................................................................................ 6-28

1-1

1Safety

1.1 Safe use

The following symbols are used to warn against dangers and possible sources of danger. Become

familiar with them! Not paying attention to a warning can result in personal injury and/or damage to

the equipment or other equipment.

Watch out:

Not observing this can result in a fatal accident, personal injury or damage to

equipment.

Watch out:

Voltage. Not observing this can result in a fatal accident, personal injury or

damage to equipment.

Watch out:

Danger: rotating parts

Watch out:

Danger of entering a hazardous area.

1.2 Qualified personnel

“Qualified personnel” is defined here as personnel with thorough knowledge of equipment and of

working safely with and maintaining of the equipment. Qualified personnel is physically capable of

carrying out the required tasks, is familiar with all relevant safety regulations and is trained in the safe

installation, operation and/or maintenance of the equipment. It's the responsibility of the company

that uses the equipment to ensure that the personnel meets these requirements.

1-2

1.3 Accident prevention

•Use of the machine by unauthorised persons is prohibited.

•Personnel under the influence of medicine that influences reaction time or who are

incapable of operating this equipment for physical reasons are not allowed to use the

equipment.

•Protective hoods must be checked before the machine is switched on, they are not allowed

to be loose or be removed.

•Turn off the machinery before carrying out cleaning and/or repair work.

•If you have to remove a safety element for installation, maintenance or for repair, then the

safety element must be reapplied immediately after terminating the work.

•Keep parts of the body and clothing away from rotating parts. Do not wear any lose clothing

or ties when using, or carrying out maintenance, to machines with rotating parts. Take off

watches, rings, necklaces and other jewellery. Cover or tie long hair back before doing any

work with or to the machine.

•Before using the machine you must first study the manual.

•In a humid environment you may only use equipment of a specific safety element class.

•Do not use the equipment in an explosive environment.

•nly use the machine in a properly ventilated space.

Dangerous situations can occur if the previous measures aren't

observed.

2-3

2Use

2.1 Intended use

The winder will from now on simply be referred to as machine and may only be used for winding the

appropriate products that meet the data as mentioned in the description. In case of doubt, ask the

manufacturer for permission.

Any other use of the machine than the described use may result in danger regarding damage to the

machine and/or for the safety of the operator or for those in the proximity of the machine.

Before operating the machine, resolving failures and carrying out maintenance, read the whole manual

with respect to safety.

Before using, storing and installing this machine, you have to at least read chapter 4 installation.

We mainly draw attention to paragraph 1 Safety, which refers to the intended use and to unsafe

situations that could not be avoided in the design and manufacture of the machine.

2.2 Improper use

The machinery may not be used under the following circumstances:

•In imperfect condition.

•In a dangerously explosive environment (unless the machine is intended for this).

•When using unsuitable materials and auxiliaries.

•Without taking account of the values under “Technical data”.

•In a humid environment.

The following materials may not be processed in the machinery:

•Dangerously explosive and inflammable materials.

•Erosive and corrosive materials.

•Food (unless the machine is intended for this).

2.3 Scope

The machinery is intended for industrial use.

2.4 Residual dangers

Everything was done constructively to protect the user against possible dangers. However, several

residual dangers cannot be avoided. The user must take account of the following:

2-4

Danger of a hazardous area

When applying products to the machine it is possible that a hazardous area is entered.

Watch out: No access for unauthorised persons!

Danger of entering a hazardous area.

2.5 Regarding this manual

This manual is only valid in combination with other documentation of the user manual. For special

use, this manual may be supplemented with extra specifications and/or supplements.

The images only show the essential parts of the machinery.

2.6 Images and parts of the machinery

The images on the following pages clarify the operation, installation and maintenance of important

parts. These subjects are individually described in the next chapters or in a separate manual.

3-5

3Technical details

3.1 Essential components

Please note:

The machine may not be used if protective hoods aren't present

3-6

3.2 Description

The Matco A700 Autowrapper is equipped with a foil carriage with ‘easy foil feed system’ and an

automatic ‘cut & clamp unit’. This is the first step to fully automatic wrapping. In addition, this pallet

wrapper has an easy to operate touch panel, where five different wrapping programs can be set. This

makes this pallet wrapper suitable for wrapping various pallet loads. Due to the powered pre-stretch

system and the analogue sensor with angle compensation set-up this machine saves a maximum

amount of foil. The Matco A700 Autowrapper has a capacity of 30 pallets per hour.

MACHINE

Rotational speed rotation arm, maximum 3 - 12 rpm

Clear height minimum 3,000 mm

Total weight approx. 600 kg

perational temperature +0 to +45

Environment clean, dry, non-corrosive

ELECTRIC

Connection 1x230 VAC - 50 Hz, with safety ground

perating voltage 24 V DC

Installed power approx. 1,4 kW

Insulation class IP 22

PALLET

Pallet measurements (L x W x H) Max. 1,200 x 1,200 x1 44 mm

Loaded height (incl. pallet) min. 500 mm / Max. 2,500 mm

Load outside pallet 50 mm maximum per side

Weight loaded pallet turntable min. 200 kg / Max. 1,650 kg

Loading top flat

3-7

3.3 Measurements

4-8

4Installing

Watch out:

nly allow qualified personnel to carry out the following tasks. bserve all

safety regulations from this manual and from all other relevant

documentation.

4.1 Unpacking

Unpack carefully and check for transport damage. Store pallet, attachment and material for

possible later transportation or remove as waste in accordance with the applicable

instructions.

nly lift with a suitable floor transport device (pallet jack or fork-lift truck).

4.2 ransport

•For weight, see “Technical data”. nly use suitable lifting devices.

•When moving the machine the present adjustable feet must be off the ground. If the

machine doesn't need to be moved, then the adjustable feet must always provide support

on the ground.

•Protect with suitable packaging against damage, moisture and dust.

•Avoid hitting and bumping.

4.3 Storage

Do not store the machine in the open air! Protect the machine against moisture, dust and

strong temperature fluctuations (risk of condensation).

4.4 Waste processing

If the machine has served its purpose and/or there is no longer any use for it, transport the

product as waste in accordance with the applicable regulations.

4.5 Placement

nly place in an environment that meets the instructed safety element classification. Place the

machine in a properly ventilated environment. Do not place in a dangerously explosive

environment!

Protect against vibrations. Remove transport safety elements (if present).

Provide enough space, especially above the machinery. For measurements, see “Technical

data”.

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