MechaPlus Pro Basic Series Manuale utente
Pro-Basic 10-05 Montageanleitung
Congratulations on aquiring a machine from our Pro Line.
A few comments about the assembly of the machine.
Please read this description through thouroughly before you begin.
All screws are to be tightened only slightly - when the machine is completely assembled are they to be tightened firmly !
* Firstly get an overview over the parts and check the BOM
* Take a look at the pictures on the CD included
* Power supply: The connection should be done by a professional.
*
Do NOT turn up the voltage on the power supply !
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*
Do NOT turn up the voltage on the power supply !
- 24V are preset - the controller will blow if turned to more than 28V !!
For assembly you will need the following tools:
* A152 2/3/4/5/6
* Torx wrench T40
* Wrench SW 13 / 14
* Flat wrench 13mm
* Mallet small
* Oil/grease
* Oil/grease
* Side-cutters small
* Screwdriver small/medium
* Sliding rule (calliper)
* Tape measure
* Centre punch
* Small hand drill
* Drill 2,5mm
* Marker/pencil
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Pro-Basic 10-05 Montageanleitung
Profile connector
The profile connectors can be assembled in 4 directions
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Make sure that the sliding block slips into a groove
The grub screw (headless screw) hast to be level with the top side
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Pro-Basic 10-05 Montageanleitung
Profile connector
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Insert the Torx screw ( Torx T40 ) and screw lightly with a cordless screwdriver or ratchet! The screw forms the thread. A bit of oil or
grease will make it easier.
Don't screw in the screws completely, leave approx. 1mm
air between head and sliding block. The sliding block should
now "rattle" with a bit of backlash.
TIP:
Test screwing on the feet of the machine first - the threads have to be pre-formed (see page 5)
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Pro-Basic 10-05 Montageanleitung
Underparts
First lay out all parts belonging to the underframe on an even surface.
Allocate the parts.
The struts for the working area have to be inserted into the upper profile
before
assembling the 2nd front part.
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TIP:
2 flange bearings and the motor bracket on the Y axis
should now be assembled to the front part.
see page 7
You will need 16 profile connectors..
4 connectors are needed per corner.
Screw the connectors into the front and side parts the "long" way.
Screw the connectors into the front and side parts the "long" way.
If the connectors are assembled correctly, the corners can be
slid open easily.
Remember: Fasten all connectors lightly !!
Under part
Allen key® 4mm
The connectors are tightened with this screw.
Moving or loosening is possible at any time.
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Pro-Basic 10-05 Montageanleitung
Upper part
Allen key® 4mm
The corner part hast to be level !
The easiest way to assemble the frame is when it is placed
on a straight, flat table, top side down.
Assemble the machine feet after the frame has been put together
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Machine feet
Assemble machine feet underneath on the inside.
TIP !
Pre-form the thread for the feet with a profile connector screw.
To assemble place a M8 washer under the screw nut.
SW 13 / 14
SW 13 / 14
The machine can be adjusted by the feet later.
The threads (4x) of the portal/gantry should also be pre-formed.
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Pro-Basic 10-05 Montageanleitung
Shaft bearings for the spindles
When assembling the frame, the bearings should be mounted also on
one side - this saves time.
Motorplate Y and motor should also be assembled when
mounting the frame.
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Assembly:
Place 4 slliding blocks M6 into the provided groove, flat side up!!
Place screw M6x25 through the square punch hole in the bearing.
Place distance role 7mm on to the screw M6x25 and screw together
with sliding nut using a socket wrench SW5.
Do not tighten, just screw in lightly.
Mount the 2nd holding screw with distance role 7mm.
Please remember to prepare the threaded spindles, spindle nuts, nut holder,
drive belts and cogged pulleys and mount between the bearings before
mounting the 2nd side bearing.
The washer discs of the belt pulleys have to face outwards.
The washer discs of the belt pulleys have to face outwards.
Drive belt T5 650mm
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Pro-Basic 10-05 Montageanleitung
Motorplate Y and motor Y
The motors are fastened with screws DIN 912 4x50
In this order:
1. Screw 4x40
2. Spring washer 4mm
3. Motor
4. Distance role 25mm
5. Motorplate
6. Spring washer 4mm
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6. Spring washer 4mm
7. Nut M4
8. Drive belt T5 305mm
The motorplate with motor is mounted onto the front profile.
Screw M6x30
Spring washer 6mm
Motorplate
Distance role 15mm
Washer 6mm
Washer 6mm
Slide nut M6
The exact positon of spindle and motor is determined after
lateral carriage Y and connecting plate have been mounted
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Pro-Basic 10-05 Montageanleitung
Mounting the guide rails
Insert sliding block M8 from the side, raise and adjust
with a small screwdriver.
Mount screws M8 x22
without
washer 15-20 Nm.
Don't forget: Screw in lightly, they will be tightend later on.
Adjust and centre the guide rails for X and Y.
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Any adhesive residue remaining on the guide rails can be removed
with e.g. WD-40® .
If the adhesive residue is too hard, you can remove with your fingernails.
Adjust guide rail Y
51mm from the top side of the 90x45 profile
Check the measurements at the ends and in the middle of the guide rail
with a sliding rule (calliper).
A small mallet or block of wood are good adjustment aids.
Tighten screws M8 x22 15-20Nm
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Pro-Basic 10-05 Montageanleitung
Mounting the guide rails
Mount both X axis guide rails on the same principle.
Insert sliding nut.
Insert screws.
Adjust (centre in all directions)
Tighten screws after mounting the X axis..
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Centre the guide rails at the top and bottom.
Tighten screws after mounting X axis.
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Pro-Basic 10-05 Montageanleitung
Mounting the carriage
Per carriage you will need:
4 screws M8 Spezial
4 washers 8mm
2 nuts M8 flat
2 grub screws (headless screws) M5x8
1 panel
4 ball bearings
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4 ball bearings
In this order:
Screw M8 Spezial
Ball bearing
Washer
Panel
(2x Nuts M8 flat)
Screw the guide bearings to the fixed side part.
Press the M8 screws outwards on the loose side
and fasten loosely
Thread carriage on to guide rails and, using the grub screw M5x8,
press loose bearing on to the guide rail. Not to tightly!
Now tighten the screw M8
Try mounting first on a demounted rail.
In order to tighten the screws when mounted, you will need
In order to tighten the screws when mounted, you will need
a flat open-end wrench SW 13
The bearings must be backlash-free and run on the guide rails with
a bit of resistance.
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