MICRO-EPSILON Industrial Performance Unit Manuale utente
Operating Instructions
Industrial Performance Unit
MICRO-EPSILON
MESSTECHNIK
GmbH & Co. KG
Königbacher Str. 15
94496 Ortenburg / Deutschland
Tel. +49 (0) 8542 / 168-0
Fax +49 (0) 8542 / 168-90
e-mail [email protected]
www.micro-epsilon.com
Industrial Performance Unit
Contents
1. Safety ........................................................................................................................................ 5
1.1 Symbols Used ................................................................................................................................................. 5
1.2 Warnings.......................................................................................................................................................... 5
1.3 Notes on CE Marking ...................................................................................................................................... 6
1.4 Notes on FCC Marking .................................................................................................................................... 6
1.5 Intended Use ................................................................................................................................................... 6
1.6 Proper Environment......................................................................................................................................... 6
2. Functional Principle, Technical Data ....................................................................................... 7
2.1 Short Description............................................................................................................................................. 7
2.2 System Design................................................................................................................................................. 7
2.3 Special Performance Features ........................................................................................................................ 8
2.4 Technical Data ................................................................................................................................................. 8
2.5 Control and Indicator Elements....................................................................................................................... 9
3. Delivery ................................................................................................................................... 10
3.1 Unpacking/Included in Delivery .................................................................................................................... 10
3.2 Storage .......................................................................................................................................................... 10
4. Installation and Assembly...................................................................................................... 11
4.1 Controller ....................................................................................................................................................... 11
4.2 Electrical Connections................................................................................................................................... 12
4.2.1 Connection Diagram .................................................................................................................... 12
4.2.2 Interfaces ...................................................................................................................................... 13
4.2.3 Supply Voltage (Power)................................................................................................................ 13
4.3 Installation instructions .................................................................................................................................. 14
4.4 Initial Operation.............................................................................................................................................. 14
5. Operating System................................................................................................................... 15
6. Operation ................................................................................................................................ 16
6.1 Turning On ..................................................................................................................................................... 16
6.2 System Start-Up............................................................................................................................................. 16
6.3 Users and Passwords.................................................................................................................................... 16
6.4 Setting Up for Initial Use................................................................................................................................ 17
7. Setting Up Fieldbus Operation .............................................................................................. 18
7.1 General .......................................................................................................................................................... 18
7.2 Running Firmware on the Fieldbus Card ...................................................................................................... 18
7.3 Operating Program........................................................................................................................................ 19
8. Limitation of Liability ............................................................................................................. 20
9. Service, Repair ...................................................................................................................... 20
10. Decommissioning, Disposal .................................................................................................. 21
Appendix................................................................................................................................. 22
A 1 Further Literature ................................................................................................................... 22
A 2 Accessories ............................................................................................................................ 22
Industrial Performance Unit
Page 5
Safety
Industrial Performance Unit
1. Safety
System operation assumes knowledge of the operating instructions. The Industrial Performance Unit will also be referred
to in the following as “controller”.
1.1 Symbols Used
The following symbols are used in these operating instructions:
Indicates a hazardous situation which, if not avoided, may result in minor or moderate injury.
Indicates a situation that may result in property damage if not avoided.
Indicates a user action.
iIndicates a tip for users.
Measurement Indicates hardware or a software button/menu.
1.2 Warnings
Connect the power supply and the display/output device according to the safety regulations for
electrical equipment.
> Risk of injury
> Damage to or destruction of the sensor
Avoid shocks and impacts to the controller.
> Damage to or destruction of the controller
The supply voltage must not exceed the specified limits.
> Damage to or destruction of the controller
Lay the power supply cable according to the provisions for electrical equipment. Protect the cables
against damage.
> Failure of the controller
The controller housing may only be opened by authorized persons.
> Damage to or destruction of the controller possible
Only plug in or disconnect devices when disconnected from the power supply.
Disconnect the controller from the power supply before cleaning. Only use a damp cloth for clean-
ing. Do not use liquid or aerosol cleaners.
Protect the controller from moisture.
Place the controller on a stable surface during installation. Dropping the controller may damage it.
The openings on the housing provide ventilation. Prevent the controller from overheating. Do not
cover the openings.
If the controller will not be used again for a while, disconnect it from the power supply.
Never pour liquid into a housing opening.
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Safety
Industrial Performance Unit
If one of the following instances occurs, have the controller checked by service personnel:
-The power supply cable or plug is damaged.
-Liquid has got into the device.
-The controller was exposed to moisture.
-The controller is malfunctioning or not working as per the operating instructions.
-The controller was dropped and damaged.
-The controller has obvious signs of breakage.
Store the device within the storage temperature limits. The equipment should be stored in a con-
trolled environment.
CAUTION: Batteries may explode if they are used incorrectly. Only replace with the same or equiv-
alent types, as recommended by the manufacturer. Dispose of used batteries according to the
instructions of the manufacturer.
The controller should only be installed in an area with restricted access.
Store or save the operating instructions in a secure location.
1.3 Notes on CE Marking
The following apply for the Industrial Performance Unit:
-EU Directive 2014/30/EU
-EU Directive 2011/65/EU
Products which carry the CE mark satisfy the requirements of the EU directives cited and the relevant applicable harmo-
nized European standards (EN). The measuring system is designed for use in industrial environments.
The EU Declaration of Conformity and the technical documentation are available to the responsible authorities according
to the EU Directives.
1.4 Notes on FCC Marking
The device meets the requirements of section 15 of the FCC rules.
1.5 Intended Use
-The Industrial Performance Unit is designed for use in industrial environments. It is used as a high-performance solu-
tion for 3D measuring tasks, with the connection to master control units being possible via conventional fieldbuses.
-The controller must only be operated within the limits specified in the technical data, see Chap. 2.4.
-The controller must be used in such a way that no persons are endangered or machines and other material goods are
damaged in the event of malfunction or total failure of the controller.
-Take additional precautions for safety and damage prevention in case of safety-related applications.
1.6 Proper Environment
-Protection class: IP40
The IP40 protection class is a specification that is limited to protection from dust and water. Oil, steam and emulsion
effects are not included in this protection class and must be evaluated separately.
-Temperature range
Operation: 0 ... +50 °C 1
Storage: -40 ... +85 °C
-Humidity: 20 ... 95% (non-condensing)
-Ambient pressure: Atmospheric pressure
1) Maximum permissible operating temperature at 0.7 m/s air flow
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Functional Principle, Technical Data
Industrial Performance Unit
2. Functional Principle, Technical Data
2.1 Short Description
The Industrial Performance Unit is a powerful computing platform for the efficient commissioning of Micro-Epsilon sen-
sors and systems, which offers full compatibility for inline processes in customer applications.
You can connect Micro-Epsilon sensors to the Industrial Performance Unit via the GigE Vision standard. The intuitive
3DInspect software with Valid3D technology from Micro-Epsilon enables simple sensor parameter setting, which allows
measurements to start immediately. The Industrial Performance Unit directly processes three-dimensional data, which is
subsequently evaluated and assessed via the 3DInspect software.
Industrial Ethernet (TCP/IP, UDP, Modbus protocol) or the fieldbuses listed below are available for outputting results and
controlling the system:
-PROFINET
-EtherNet/IP
The flexible, industrial-grade hardware with passive cooling allows easy and space-saving installation. This makes inte-
gration in a control cabinet or directly in the machine very easy. Thanks to the intuitive 3DInspect software, Micro-Epsilon
sensors can be commissioned efficiently. Accessories such as monitors and keyboards can be connected to the com-
puter without a problem.
2.2 System Design
The Industrial Performance Unit, referred to as “controller” for short in the following, is the link between 3D sensors and
an industrial environment. The captured 3D data are computed by the Industrial Performance Unit and transmitted to a
PLC, for example.
scanCONTROL
Industrial Performance Unit
PLC
surfaceCONTROL
reflectCONTROL
Fig. 1 Measurement setup variants with 3D sensors by Micro-Epsilon
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Functional Principle, Technical Data
Industrial Performance Unit
2.3 Special Performance Features
The Industrial Performance Unit is characterized by its compact design while at the same time achieving high throughput
of 3D points.
-High-performance solution for 3D measuring tasks
-Full compatibility and inline capability for customer applications
-Intuitive 3DInspect software with Valid3D technology by Micro-Epsilon
-Efficient commissioning of Micro-Epsilon sensors
-Integrated interfaces: PROFINET, EtherNet/IP
-Industrially compatible hardware with passive cooling
2.4 Technical Data
Model Industrial Performance Unit
RAM 16 GB
Memory 128 GB SSD
Supply voltage 9 ... 36 V DC
Power consumption 50 W (max. 112 W)
Digital interfaces Gigabit Ethernet (GigE Vision / GenICam) / PROFINET / EtherNet/IP
Connection 4-pin supply terminal block; 2x RJ45 for Gigabit Ethernet,
2x RJ45 for Industrial Ethernet (PROFINET or EtherNet/IP);
1x HDMI, 1x VGA, 1x USB3.2 (Gen1); 4x USB2.0
Mounting Mounting holes,
Accessories for table or wall mounting and DIN rail mounting
Temperature range Storage -40 ... +85 °C
Operation 1 0 ... +50 °C
Shock (DIN EN 60068-2-27) 20g / 11 ms half-sine
Vibration (DIN EN 60068-2-6) 3 g / 5 ... 500 Hz
Protection class IP40
Material Metal housing
Weight 2.8 kg
Control and indicator elements 2 LEDs for storage and power; 4 LEDs for status display of Ethernet
1 power on/off switch
Special features Windows 10 IoT Enterprise
1) Maximum permissible operating temperature at 0.7 m/s air flow
Page 9
Functional Principle, Technical Data
Industrial Performance Unit
2.5 Control and Indicator Elements
TX1
Power
HDD
2 1
RX1
TX2
RX2
Power LED
Red Switched off, supply voltage present
Green Ready to use
HDD LED Meaning
Off No access to hard drive
On Read/write access to hard drive
LAN 1 / 2 LEDs Meaning
Link LED (left):
Constant orange Gigabit Ethernet connection established
Constant green 100 Mbit Ethernet connection established
Off 10 Mbit Ethernet connection established
Act LED (right):
Green Active data transmission
Off No data transmission
Power button Switches the controller on and off
Fig. 2 Controller LEDs, on/off switch
Page 10
Delivery
Industrial Performance Unit
3. Delivery
3.1 Unpacking/Included in Delivery
-1 controller incl. license for Windows 10 IoT Enterprise
-I/O card / Mini PCI Express / Ethernet CIFX 90E-RE\F/20 / RJ45, already installed
-1 operating instructions
-1 DIN rail mounting kit for controller
-2 mounting adapters for table/wall mounting
Carefully remove the components of the measuring system from the packaging and ensure that the goods are for-
warded in such a way that no damage can occur.
Check the delivery for completeness and shipping damage immediately after unpacking.
If there is damage or parts are missing, immediately contact the manufacturer or supplier.
3.2 Storage
Humidity: 20 ... 95% (non-condensing)
Temperature range (storage)
Sensor: -10 ... +50 °C
Controller: -40 ... +85 °C
Indice
