MIMAKI CJV300-130 Manuale di manutenzione

Inkjet Printer CJV300-130/160, CJV300-130/160 Plus

Requests for Care and Maintenance

This machine is a precision machine equipped with extremely fine mechanisms. Especially, the nozzle sur-

face of the heads from which the ink is discharged is affected even by a slightest attachment of dust or paper

powder and the proper printing results could not be obtained. With a view to using this machine in a better

condition, we would like to recommend performing the following care and maintenance on daily basis.

1. When to care

When to care What to care Reference Page

When the Machine Is Not Used

for a Long Time Perform “Storage Wash” P.2

Once a day

(at the end of the daily work)

Surroundings of the heads P.4

Capping station P.5

Wiper P.6

Media press P.7

Media sensor P.7

Once a week

(at the end of the work on

weekend)

Cleaning the Platen P.8

Exterior P.8

Waste ink tank P.8

Ink Discharge Passage P.9

Replace or clean when it is dirty

Replacing the exhaust BOX filter or exhaust BOX. P.10

Replace the blow down fan filter. P.11

Replace the CP pad set. P.12

Replacing the pen line rubber or pen line sponge. P.13

Cleaning and replacing the pinch roller. P.14

Tools required for maintenance

• Cleaning stick (SPC-0527)

• Maintenance washing liquid kit for solvent (SPC-0369) /

Cleaning solution bottle kit A29 (SPC-0137)

• Cotton swab

• Safety glasses

• Gloves

• Soft fabric

2. Safety Precautions

]

3. Installation environment

• Use this printer as much as possible in a dust-free environment. Fans and air-blowers could cause the

dust scattering.

• The using environment of this printer is from 20 to 30°C (68°F to 86°F) in temperature and from 35 to 65 %

in relative humidity. Avoid the use of this printer at a temperature and humidity higher or lower than the

indicated ranges.

4. When the printer is not used for a long period

When the printer is not to be used for a period of one week or above, perform the cleaning of the heads and

nozzles and the ink discharging channel before storing this printer.

When cleaning, be sure to provide adequate ventilation and be sure to wear the supplied protective

glasses and gloves.

When ink is mixed with water or alcohol, aggregates are generated. Do not to allow water or alcohol to

deposit to the nozzle surface, around the head, cap, and wiper.

To ensure ink ejection stability, this machine must periodically eject (flush) a small amount of ink

depending on the ink type when it is not used (output) for a long time.

When not using this machine for an extended period of time, execute the [CUSTODY WASH] function,

("When the Machine Is Not Used for a Long Time (CUSTODY WASH)" Chapter 4 of Operation Man-

ual) and turn off only the power button on the front panel. The main power switch on the right side

should be on (in the state of |) and the outlet should be inserted.

Never disassemble the machine. Failure to do so may cause electric shock, fire or damage.

Make sure that no moisture enters the machine. If the inside gets wet, it may cause electric shock, fire

and damage.

Before cleaning, turn off the power switch and disconnect the power cable. It may cause an unex-

pected accident.

Do not use chemicals containing benzine, thinner or abrasives. The cover surface may be altered or

deformed.

Do not lubricate the machine with lubricating oil.

There is a risk of failure.

5. Storage of ink cartridge

Be careful of the followings to store.

• Store the ink cartridge in no direct sunlight, and no high humidity.

• As it's a delicate product, do not drop it.

• IC chip should not be contaminated and discharged static electric-

ity.

• Be sure to store the ink cartridge and the IC chip together.

6. Storage of media

Media should be stored in the little dust area, and not in direct sunlight. Avoid storing the media in the area

with high temperature and high humidity.

The IC chip mounted on the ink cartridge

7. Daily care

(1) Surroundings of the heads ("Cleaning the Ink Head and the Area around It" Chapter 5

of the Operation Manual)

• Maintenance washing liquid kit for solvent (SPC-0369) / Cleaning solution bottle kit A29 (SPC-0137)

1Move the carriage.

• Refer to the Step 1 to 4 of Chapter 5 “Cleaning the

Ink head and The area around It” of the operation

manual to perform the operation.

2Soak the clean stick or the waste cloth in the maintenance cleaning liquid and wipe

off an accumulated ink on the side of the head and on the bottom surface of the

slider.

• Never rub the nozzles.

• When possible, use the cleaning stick (SPC-0527) for cleaning around the head/ capping station/ wiper.

Using the other cotton bud may attach lint, then it may damage the machine.

• Be sure to perform maintenance for the ink cap and the wiper of capping station every day. If you leave it

dirty, dirt may adhere to the nozzle surface, or, dust and dry ink may be rubbed against the nozzle. It may

cause discharge defect.

• Clean the bottom of carriage every day so that it will not get dirt from inks or dusts. If you leave it dirty, dust

and dry ink may be rubbed against the nozzle at wiping operation when performing head cleaning.

• When you clean the carriage bottom surface, fully be careful not to rub the nozzle surface.

• The heads and their surroundings are the parts most liable to be tainted in this machine and if

tainted, it could cause adverse effects to the functions of the machine and the results of the printings.

Moreover, as the head itself uses very fine mechanisms, sufficient precautions are required for the

care and maintenances.

Maintenance cover

Head

maintenancec

over

Clean the side surface of the head

(shown in deep gray) with a clean stick.

The nozzle part (Never

touch it.)

Clean with a clean stick or a waste cloth.

(2) Capping Station ("Cleaning the Wiper and Cap" Chapter 5 of the Operation Manual)

The surrounding area of the cap is also liable to be stained by the dust and ink. It is recommended to clean

the head frequently using the cleaning liquid for maintenance suitable for the ink used to avoid the stains on

the head.

• Maintenance washing liquid kit for solvent (SPC-0369) / Cleaning solution bottle kit A29 (SPC-0137)

1Move the carriage.

• Refer to the Step 1 to 5 of Chapter 5 “Cleaning the

Wiper and Cap” of the operation manual to perform

the operation.

2Clean the cap.

• Dip the clean stick into the cleaning liquid for

maintenance and wipe off the cap. Wipe off so that

cleaning solution for maintenance will not remain.

Carriage

Cap

(3) Wiper ("Cleaning the Wiper and Cap” Chapter 5 of the Operation Manual)

On the wiper, the ink, dust and paper powder are liable to accumulate. Check the state of the wiper and if it is

stained, clean it.

• Maintenance washing liquid kit for solvent (SPC-0369) / Cleaning solution bottle kit A29 (SPC-0137)

1Move the carriager.

• Refer to the Step 1 to 2 of Chapter 5 “Cleaning the

Wiper and Cap” of the operation manual to perform

the operation.

2Clean the wiper.

• Remove the wiper by holding the protrusions at its

both ends.

• Wipe off the ink sticking to the wiper and bracket with

a clean stick dipped in cleaning solution for

maintenance. Wipe off so that cleaning solution for

maintenance will not remain.

Further, in the cases as explained below, replace the wiper with the new one (SPA-0134) in accordance with

"Replacing the wiper" on Chapter 4 of the Operation Manual.

• When the wiper is deformed

• When the stuck ink can not be wiped off

• When the warning for wiper replacement is indicated

Carriage

Wiper

Projection

Bracket

(4) Media press (“Cleaning the Media Press” Chapter 5 of the Operation Manual)

When the cut dust of the media and other dusts accumulate between the media holder and the platen, it could

cause the risks that the transfer of the media could not be performed properly or such dusts stick to the noz-

zles and this could interfere the proper printings. You are recommended to clean it frequently.

(5) Media sensor ("Cleaning the Media Sensor" Chapter 5 of the Operation Manual)

The media sensors are located on the platen in the backside and the bottom surface of the head.

If the dusts and ink accumulate on the sensor, it could cause false detection of the media or the register mark.

Wipe off the sensors with soft cloth or clean sticks.

• For the cleaning of the media sensors, never use the solvent.

• When the sensor is heavily stained, use a soft cloth soaked in a neutral detergent diluted with water,

wrung out,and then wiped off.

Media sensor Media sensor

The backside of the machine The lower surface of the head

8. Periodically care (Once a week)

Users are advised to perform the maintenance works described below once a week so that the printer will

keep its high performance and accuracy over an extended period of its life.

(1) Platen (“Cleaning the Platen” Chapter 5 of the Operation Manual)

Continuing to use the media while it is dirty may cause

media to be fed incorrectly, or rubbing dirt or solid ink

onto the head nozzle surface, resulting in discharge fail-

ure (nozzle clogging, deflection, etc.).

(2) Exterior (“Cleaning the Exterior Surfaces” Chapter 5, Operation Manual)

When the exterior surfaces of the machine are stained,

dampen a soft cloth with water or a neutral detergent

diluted with water, squeeze it, and wipe the surfaces

with the cloth.

(3) Waste ink tank (“If a Waste Ink Tank Confirmation Message Appears” Chapter 5 of

the Operation Manual)

Check whether the waste ink tank is full or not. Take care so that the

waste ink never overflows the tank.

• Turn off the main power and unplug the

power cable before maintenance.

• Do not allow liquids to enter the machine.

There is a risk of equipment failure, electric

shock, or fire.

• If the dirt is noticeable, use a soft cloth

soaked in a neutral detergent diluted with

water, wrung out,and then wiped off.

• Before cleaning the platen, make sure that

the platen has cooled adequately.

• The groove that slides the media press and

the groove that cuts the media are

particularly easy to collect dust. Please

carefully remove the dust.

(4) Ink Discharge Passage

(“Washing the Ink Discharge Passage” Chapter 5 of the Operation Manual)

Wash the ink discharge passage (DISWAY WASH) regularly (about once a week) to prevent the head nozzles

from clogging due to ink coagulation inside the passage.

1Select “MAINTENANCE” menu  “STATION”  “DISWAY WASH”.

• Refer to the Step 1 to 3 of Chapter 5 “Washing the Ink Discharge Passage” of the operation manual to

perform the operation.

• The carriage will move onto the platen.

2Press [ENTER] key.

• Dry suction operation is performed repeatedly until the washing work is completed.

3Fill up the cap with cleaning solution for

maintenance.

• If the cleaning solution cartridge is usable,

maintenance solution is automatically filled. If there is

not enough maintenance solution, press the [FUNC2]

key to add maintenance solution.

4Press the [ENTER] key.

• Before washing the ink discharge passage, make sure that the maintenance washing liquid is set. If

the maintenance washing liquid is not set, washing operation will not be conducted and the passage

could be clogged.

• If the cleaning solution cartridge is not usable, suck

maintenance solution into a dropper and fill up the cap

with it. Fill up the cap with maintenance solution on the

verge of overflow from the cap.

9. Replace or clean when it is dirty

(1) Replacing the exhaust BOX filter or exhaust BOX.

Replace the exhaust BOX filter (product number: SPA - 0249) or the exhaust BOX (product number: SPA -

0248) when it is dirty with ink.

1Remove the tabs (2 locations) on the exhaust

BOX.

• There are tabs engaged at the rear of the exhaust box

also.

2Remove the exhaust BOX and exhaust BOX

filter.

3Replace the exhaust BOX filter or the exhaust

BOX with a new one.

4Attach the exhaust BOX filter to the exhaust

BOX.

• Insert the exhaust BOX filter in the exhaust BOX tabs.

5Attach the exhaust BOX to its original location.

• Engage the exhaust box rear tabs into the machine body, then push in the front part of the box.

Exhaust BOX filter

Exhaust BOX

Exhaust BOX filter

Exhaust BOX

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