MIMAKI UJV100 Manuale di manutenzione
You can also download the latest manual from official website.
MIMAKI ENGINEERING CO., LTD.
https://mimaki.com/ D203468-10
Original instructions
TABLE OF CONTENTS
2
Maintenance
1. Maintenance Precautions ........................................................... 4
2. Daily Maintenance ...................................................................... 5
Maintenance Items and Timing............................................................. 5
Items Required for Cleaning ................................................................. 5
Wiper Cleaning ..................................................................................... 6
Cap Cleaning ........................................................................................ 7
NCU Cleaning....................................................................................... 8
Carriage Underside Cleaning ............................................................... 9
Print Head Nozzle Washing................................................................ 11
Ink Discharge Channel Cleaning ........................................................ 12
Media Sensor Cleaning ...................................................................... 13
Automatic Correction Sensor Cleaning............................................... 14
Media Holder Cleaning ....................................................................... 15
Platen Cleaning .................................................................................. 15
Cover (Exterior) Cleaning ................................................................... 16
When Not in Use for Extended Periods .............................................. 16
3. Consumable Item Replacement ............................................... 19
Wiper Replacement ............................................................................ 19
Cap Replacement ............................................................................... 20
Cap Absorber Replacement ............................................................... 21
LED Glass Replacement .................................................................... 23
Pinch Roller Replacement .................................................................. 24
Media Holder Replacement ................................................................ 25
Media Cutter Replacement ................................................................. 26
Waste Ink Tank Replacement............................................................. 28
3
Maintenance
To ensure years of precise performance, maintain this product periodically or based on frequency of use.
Read the maintenance precautions thoroughly before maintaining this product.
1. Maintenance Precautions
4
1. Maintenance Precautions
• This product contains components that must be replaced periodically. We recommend
concluding a maintenance contract.
• Maintain this product and replace consumable items to prevent quality defects and accidents.
• Clean periodically. Debris and dust will accumulate on electrical components when this product
is used for extended periods. Current leaks may result in failure, electric shock, or fire.
• Do not clean by blowing—e.g., avoid using air blowers. Doing so may lead to failure, electric
shock, or fire involving the product if debris or dust is blown about and gets inside electrical
components. Wipe away any debris or dust using a soft cloth soaked in water and thoroughly
wrung out. A vacuum cleaner can also be used for cleaning.
• Do not allow any liquids to get inside the product. Allowing liquids to leak into the product may
lead to failure, electric shock, or fire.
• For heavy soiling, wipe using a soft cloth soaked in dilute detergent and thoroughly wrung out.
• Always wear safety glasses, gloves, and the mask provided when handling ink, maintenance
cleaning solution, waste ink, or other solutions used in this machine. Failure to do so may result
in ink or other liquids splashing and coming into contact with the skin, eyes, or mouth.
• Avoid touching the print nozzle surface. Do not allow water or alcohol to come into contact with
the print nozzle surface. Contact with water or alcohol may lead to failure or print defects (e.g.,
nozzle clogging, deflection).
• Avoid using cotton swabs to clean around the head or carriage. Fibers from cotton swabs may
adhere to the head nozzle surface and lead to print defects.
• Be careful to avoid splashing ink or washing liquid on the covers. Exposure to splashing ink or
washing liquid may damage or deform the cover.
• Avoid using chemical products containing benzene, thinner, or abrasives. Use of these
chemicals may result in damage to or deformation of parts.
• Do not move the carriage by hand. To move the carriage, use the carriage out function on the
menu.
2. Daily Maintenance
5
2. Daily Maintenance
Maintenance Items and Timing
Timing Item
Every day
• At the end of the
work day
Clean the wiper and wiper bracket. "Wiper Cleaning"(P. 6)
Clean the cap rubber. "Cap Cleaning"(P. 7)
Clean the NCU. "NCU Cleaning"(P. 8)
Clean the underside of the UV-LED lamp. "Carriage Underside
Cleaning"(P. 9)
Clean the underside of the carriage. "Carriage Underside Cleaning"(P. 9)
Clean the media sensor. "Media Sensor Cleaning"(P. 13)
Clean the DAS sensor. "Automatic Correction Sensor Cleaning"(P. 14)
Clean the media holder. "Media Holder Cleaning"(P. 15)
Weekly
• At the end of the
work week
Clean the ink discharge channel. "Ink Discharge Channel Cleaning"(P. 12)
Clean the platen. "Platen Cleaning"(P. 15)
Clean the cover (exterior). "Cover (Exterior) Cleaning"(P. 16)
Check the waste ink levels in the waste ink tank.
When not used for
more than a week
Clean the wiper and cap and wash the ink discharge channels. After cleaning, store
without turning off the main power supply. "When Not in Use for Extended
Periods"(P. 16)
Items Required for Cleaning
To order replacement consumable items, contact your local dealer or our service office.
Item Code
F-200/LF-200 Washing Liquid Kit SPC-0569
F-200/LF-200 Washing Liquid SPC-0568
UJ Cleaning Swab SPC-0386
Cleaning Stick for Head Surrounding SPC-0527
Nozzle Swab SPC-0421
Swab 6-axis "S" A101438
Paper towel (KIM TOWEL) SPC-0499
KIMWIPE S-200 SPA-0207
Maintenance cloth SPC-0574
UV goggles SPC-0387
Safety glasses
Gloves
For more information on other consumable items, refer to our website.
https://mimaki.com/supply/inkjet.html
2. Daily Maintenance
6
• Avoid storing consumable items in locations accessible to children.
Wiper Cleaning
The wiper wipes off ink adhering to the print head nozzle surface. Continuing to use the product when it is
dirty may result in damage to the nozzle surface due to dried ink and dust on the dirty wiper, leading in turn
to print defects (e.g., nozzle clogging, deflection).
• Be careful to avoid leaving fragments from the cleaning stick behind when cleaning. These
fragments will increase the risk of print defects (e.g., nozzle clogging, deflection).
1In LOCAL mode, select [MENU] > [Maintenance], then press the [ENTER] key.
• The Maintenance menu is displayed.
2Select [Station] > [Carriage Out] > [Move To Platen Right End], then press the [ENTER] key.
• The carriage moves on the platen.
3Open the front cover.
4Pull out the wiper.
• Hold the lug at the rear of the wiper, then tilt forward to pull out the wiper.
Lug
2. Daily Maintenance
7
5Clean the wiper and bracket.
• Wipe off any ink adhering to the wiper and bracket using a cleaning stick moistened with washing
liquid.
• Wipe off the washing liquid. Make sure none remains.
Wiper
Bracket
• Replace dirty or warped wipers with new ones.
"Wiper Replacement"(P. 19)
6Reattach the wiper at the original position.
Lug
• Do not remove the absorber in the absorber case. Doing so may result in leaking ink.
7Press the [ENTER] key once cleaning is complete.
8Close the front cover, then press the [ENTER] key.
Cap Cleaning
The cap prevents the print head nozzle surface from drying. Continuing to use the product when it is dirty
may affect ink take-up and lead to print defects (e.g., nozzle clogging, deflection).
• Be careful to avoid leaving fragments from the cleaning stick behind when cleaning. These
fragments will increase the risk of print defects (e.g., nozzle clogging, deflection).
1In LOCAL mode, select [MENU] > [Maintenance], then press the [ENTER] key.
• The Maintenance menu is displayed.
2. Daily Maintenance
8
2Select [Station] > [Carriage Out] > [Move To Platen Right End], then press the [ENTER] key.
• The carriage moves on the platen.
3Open the front cover.
4Clean the cap rubber.
• Wipe off any ink adhering to the cap rubber using a cleaning stick moistened with washing liquid.
• Wipe off the washing liquid. Make sure none remains.
Cap rubber
5Check to confirm that the cap slider is not tilted once cleaning is complete.
• If the cap slider is tilted, move the slider block to the left or right to correct the tilt.
6Press the [ENTER] key once cleaning is complete.
7Close the front cover, then press the [ENTER] key.
NCU Cleaning
The NCU uses a sensor to monitor the ink droplets ejected from the print head nozzles. Continuing to use
the product when it is dirty may prevent the nozzle recovery function from operating correctly.
• Be careful to avoid leaving fragments from the cleaning stick behind when cleaning. These
fragments will increase the risk of print defects (e.g., nozzle clogging, deflection).
2. Daily Maintenance
9
1In LOCAL mode, select [MENU] > [Maintenance], then press the [ENTER] key.
• The Maintenance menu is displayed.
2Select [Station] > [Carriage Out] > [Move To Platen Right End], then press the [ENTER] key.
• The carriage moves on the platen.
3Open the front cover.
4Wipe away any ink or dust adhering to the NCU.
• Wipe off any ink adhering to the NCU using a cleaning stick moistened with washing liquid.
• Wipe off the washing liquid. Make sure none remains.
• Insert the cleaning stick as far as the line shown in the figure.
Insert to this line
5Press the [ENTER] key once cleaning is complete.
6Close the front cover, then press the [ENTER] key.
Carriage Underside Cleaning
The underside of the carriage becomes coated with ink wiped off by the wiper. Continuing to use the product
when it is dirty will rub dried ink and attached dust on to the media, resulting in contaminated prints.
The print head uses an extremely delicate mechanism. Take great care when handling it.
• Be careful to avoid leaving fragments from the cleaning stick behind when cleaning. These
fragments will increase the risk of print defects (e.g., nozzle clogging, deflection).
1In LOCAL mode, select [MENU] > [Maintenance], then press the [ENTER] key.
• The Maintenance menu is displayed.
2. Daily Maintenance
10
2Select [Station] > [Carriage Out] > [Move To Maint. Space], then press the [ENTER] key.
• The carriage moves to the maintenance space.
3Open the maintenance covers.
4Clean the underside of the UV-LED lamp.
• Wipe off any ink adhering to the UV-LED lamp underside using a cleaning stick moistened with
washing liquid.
• Wipe off the washing liquid. Make sure none remains.
5Clean around the print head on the underside of the carriage.
• Wipe off any ink adhering to the carriage underside using a cleaning stick moistened with washing
liquid.
• Wipe off the washing liquid. Make sure none remains.
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