Mitsubishi Electric PUZ-HA30NHA5 Manuale utente

SERVICE MANUAL

CONTENTS

1. REFERENCE MANUAL ·································· 2

2. SAFETY PRECAUTION ·································· 2

3. FEATURES ······················································ 6

4. SPECIFICATIONS ··········································· 7

5. DATA································································ 8

6. OUTLINES AND DIMENSIONS ···················· 10

7. WIRING DIAGRAM·········································11

8. WIRING SPECIFICATIONS··························· 12

REFRIGERANT SYSTEM DIAGRAM

·············· 16

10. TROUBLESHOOTING··································· 17

11. EASY MAINTENANCE FUNCTION··············· 73

12. FUNCTION SETTING ···································· 75

13.

MONITORING THE OPERATION DATA BY THE REMOTE CONTROLLER

············ 84

14. DISASSEMBLY PROCEDURE······················ 94

R410A

Notes:

• This manual describes service

data of the outdoor units only.

• RoHS compliant products have

<G> mark on the spec name

plate.

[Model Name]

PUZ-HA30NHA5

PUZ-HA36NHA5

[Service Ref.]

PUZ-HA30NHA5

PUZ-HA36NHA5

PARTS CATALOG (OCB607)

SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS

No. OCH607

October 2015

2SAFETY PRECAUTION

1REFERENCE MANUAL

Before obtaining access to terminal, all supply circuits must be disconnected.

Preparation before the repair service.

• Prepare the proper tools.

• Prepare the proper protectors.

• Provide adequate ventilation.

• After stopping the operation of the air conditioner, turn off the power-supply beaker.

• Discharge the condenser before the work involving the electric parts.

Precautions during the repair service.

• Do not perform the work involving the electric parts with wet hands.

• Do not pour water into the electric parts.

• Do not touch the refrigerant.

• Do not touch the hot or cold areas in the refrigerating cycle.

• When the repair or the inspection of the circuit needs to be done without turning off the power,

exercise great caution not to touch the live parts.

2-1. ALWAYS OBSERVE FOR SAFETY

INDOOR UNIT

Model name Service Ref. Service manual No.

PLA-A18/30/36BA6 PLA-A18/30/36BA6 OCH581/OCB581

PKA-A18HA6 PKA-A18HA6 OCH580/OCB580

PKA-A30/36KA6 PKA-A30/36KA6.TH OCH584/OCB584

PEA-A18AA6 PEA-A18AA6.TH HWE08070

PEAD-A30/36AA5 PEAD-A30/36AA5 HWE14030

PCA-A30/36KA6 PCA-A30/36KA6 OCH585/OCB585

PVA-A30/36AA4 PVA-A30/36AA4 HWE14060

OCH607

Cautions for units utilizing refrigerant R410A

2-2. CAUTIONS RELATED TO NEW REFRIGERANT

Use new refrigerant pipes.

Make sure that the inside and outside of refrige-

rant piping is clean and it has no contaminants

such as sulfur, oxides, dirt, shaving particles, etc.

which are hazard to refrigerant cycle.

In addition, use pipes with specified thickness.

Store the piping indoors, and both ends of the

piping sealed until just before brazing.

(Leave elbow joints, etc. in their packaging.)

The refrigerant oil applied to flare and flange

connections must be ester oil, ether oil or

alkylbenzene oil in a small amount.

In case of using the existing pipes for R22, be careful with

the following.

· Be sure to clean the pipes and make sure that the insides

of the pipes are clean.

· Change flare nut to the one provided with this product.

Use a newly flared pipe.

· Avoid using thin pipes.

Charge refrigerant from liquid phase of gas

cylinder.

If the refrigerant is charged from gas phase, composition

change may occur in refrigerant and the efficiency will be

lowered.

Contamination inside refrigerant piping can cause deterio-

ration of refrigerant oil, etc.

If dirt, dust or moisture enters into refrigerant cycle, that can

cause deterioration of refrigerant oil or malfunction of com-

pressor.

If large amount of mineral oil enters, that can cause deterio-

ration of refrigerant oil, etc.

Do not use refrigerant other than R410A.

If other refrigerant (R22, etc.) is used, chlorine in refrige-

rant can cause deterioration of refrigerant oil, etc.

Use a vacuum pump with a reverse flow check

valve.

Vacuum pump oil may flow back into refrigerant cycle and

that can cause deterioration of refrigerant oil, etc.

Use the following tools specifically designed for

use with R410A refrigerant.

The following tools are necessary to use R410A refrigerant.

Handle tools with care.

If dirt, dust or moisture enters into refrigerant cycle, that can

cause deterioration of refrigerant oil or malfunction of com-

pressor.

Do not use a charging cylinder.

If a charging cylinder is used, the composition of refrigera-

nt will change and the efficiency will be lowered.

Flare tool

Electronic refrigerant

charging scale

Vacuum pump adaptor

Size adjustment gauge

Gauge manifold

Torque wrench

Gas leak detector

Charge hose

Tools for R410A

Use the specified refrigerant only.

Never use any refrigerant other than that specified.

Doing so may cause a burst, an explosion, or fire when the

unit is being used, serviced, or disposed of.

Correct refrigerant is specified in the manuals and on the

spec labels provided with our products.

We will not be held responsible for mechanical failure,

system malfunction, unit breakdown or accidents caused

by failure to follow the instructions.

Ventilate the room if refrigerant leaks during

operation. If refrigerant comes into contact with

a flame, poisonous gases will be released.

OCH607

Gravimeter

Unit

[3] Service tools

Use the below service tools as exclusive tools for R410A refrigerant.

No. Tool name Specifications

1 Gauge manifold · Only for R410A

· Use the existing fitting specifications.

· Use high-tension side pressure of 5.3MPa·G or over.

2 Charge hose · Only for R410A

· Use pressure performance of 5.09MPa·G or over.

3 Electronic scale

4 Gas leak detector · Use the detector for R134a, R407C or R410A.

5 Adaptor for reverse flow check · Attach on vacuum pump.

6 Refrigerant charge base

7 Refrigerant cylinder · Only for R410A · Top of cylinder (Pink)

· Cylinder with syphon

8 Refrigerant recovery equipment

[1] Cautions for service

(1) Perform service after recovering the refrigerant left in unit completely.

(2) Do not release refrigerant in the air.

(3) After completing service, charge the cycle with specified amount of refrigerant.

(4) When performing service, install a filter drier simultaneously.

Be sure to use a filter drier for new refrigerant.

[2] Additional refrigerant charge

When charging directly from cylinder

· Check that cylinder for R410A on the market is a syphon type.

· Charging should be performed with the cylinder of syphon stood vertically. (Refrigerant is charged from liquid phase.)

OCH607

2-3. CAUTIONS FOR REFRIGERANT PIPING WORK

New refrigerant R410A is adopted for replacement inverter series. Although the refrigerant piping work for R410A is

same as for R22, exclusive tools are necessary so as not to mix with different kind of refrigerant. Furthermore as the

working pressure of R410A is 1.6 time higher than that of R22, their sizes of flared sections and flare nuts are different.

1Thickness of pipes

Because the working pressure of R410A is higher compared to R22, be sure to use refrigerant piping with thickness

shown below. (Never use pipes of 7/256 in [0.7 mm] or below.)

2Dimensions of flare cutting and flare nut

The component molecules in HFC refrigerant are smaller compared to conventional refrigerants. In addition to that,

R410A is a refrigerant, which has higher risk of leakage because its working pressure is higher than that of other

refrigerants. Therefore, to enhance air tightness and strength, flare cutting dimension of copper pipe for R410A has

been specified separately from the dimensions for other refrigerants as shown below. The dimension B of flare nut for

R410A also has partly been changed to increase strength as shown below. Set copper pipe correctly referring to cop-

per pipe flaring dimensions for R410A below. For 1/2 and 5/8 inch pipes, the dimension B changes.

Use torque wrench corresponding to each dimension.

3Tools for R410A (The following table shows whether conventional tools can be used or not.)

1/4

3/8

1/2

5/8

3/4

6.35

9.52

12.70

15.88

19.05

1/32 [0.8]

5/128 [1.0]

—

1/32 [0.8]

5/128 [1.0]

Nominal

dimensions

(in)

Diagram below: Piping diameter and thickness

Outside

diameter (mm)

Thickness : in [mm]

R410A R22

1/4

3/8

1/2

5/8

3/4

6.35

9.52

12.70

15.88

19.05

11/32-23/64 [ 9.1]

1/2-33/64 [13.2]

41/64-21/32 [16.6]

49/64-25/32 [19.7]

—

9.0

13.0

16.2

19.4

23.3

Nominal

dimensions (in)

Flare cutting dimensions

Outside

diameter (mm)

Dimension A ( )

-0.4

R410A R22 (mm)(in [mm])

1/4

3/8

1/2

5/8

3/4

6.35

9.52

12.70

15.88

19.05

43/64 [17.0]

7/8 [22.0]

1-3/64 [26.0]

1-9/64 [29.0]

17.0

22.0

24.0

27.0

36.0

Nominal

dimensions (in)

Flare nut dimensions

Outside

diameter (mm)

Dimension B

(in [mm])

R410A

R22 (mm)

—

Gauge manifold

Charge hose

Gas leak detector

Refrigerant recovery equipment

Refrigerant cylinder

Applied oil

Safety charger

Charge valve

Vacuum pump

Flare tool

Bender

Pipe cutter

Welder and nitrogen gas cylinder

Refrigerant charging scale

Vacuum gauge or thermis-

tor vacuum gauge and

vacuum valve

Charging cylinder

Air purge, refrigerant charge

and operation check

Gas leak check

Recover refrigerant

Refrigerant charge

Apply to flared section

Prevent compressor malfunction

when charging refrigerant by

spraying liquid refrigerant

Prevent gas from blowing out

when detaching charge hose

Vacuum drying and air

purge

Flaring work of piping

Bend the pipes

Cut the pipes

Weld the pipes

Recover refrigerant

Check the degree of vacuum. (Vacuum

valve prevents back flow of oil and refri-

gerant to thermistor vacuum gauge)

Recover refrigerant

Tool exclusive for R410A

Tool for HFC refrigerant

Tool exclusive for R410A

Ester oil and alkylbenzene

oil (minimum amount)

Tool exclusive for R410A

Tools for other refrigerants can

be used if equipped with adop-

ter for reverse flow check

Tools for other refrigerants

can be used by adjusting

flaring dimension

Tools can be used for other refrigerants

Tools can be used for other

refrigerants

Tool exclusive for R410A

Tools and materials Use R410A tools Can R22 tools be used?

(Usable if equipped

with adopter for rever-

se flow)

(Usable by adjusting

flaring dimension)

: Prepare a new tool. (Use the new tool as the tool exclusive for R410A.)

: Tools for other refrigerants can be used under certain conditions.

: Tools for other refrigerants can be used.

Dimension A

Dimension B

OCH607

3 FEATURES

HIGH HEATING CAPACITY

Industry-first flash injection circuit is equipped, which enables to

keep the equal capacity to the rating even when outside tem-

perature is 5°F [−15°C].

HIGH SPEED HEATING START UP

The performance of heating start up is improved. Compared to

PUZ-A type, Hyper Heating Inverter reduced the time for heat-

ing start up by about half. After starting operation, the airflow

temperature goes up to 105°F [41°C] quickly in 10 minutes. With

industry first shorter and less frequent defrost, defrosting time is

cut down by 15% compared to PUZ-A type and heating operation

can continuously run for maximum 150 minutes.

WIDE HEATING RANGE

The heating range is expanded to −13°F [−25°C] compared to

PUZ-A type which is up to 10°F [−12°C].

CHARGELESS SYSTEM

PRE-CHARGED REFRIGERANT IS SUPPLIED FOR PIPING LENGTH AT SHIPMENT.

Maximum 100 ft, 30m

The refrigerant circuit with LEV (Linear Expansion Valve) and power receiver always control the optimal refrigerant level

regardless of the length (maximum: 100 ft [30 m] and minimum: 16 ft [5 m]) of piping. The additional refrigerant charg-

ing work during installation often causes problems. It is completely eliminated by chargelss system. This unique system

improves the quality and reliability of the work done. It also helps to speed up the installation time.

PUZ-HA30NHA5

PUZ-HA36NHA5

Outdoor W.B. temp.

Heating capacity

-13°F

[-25°C]

-4°F

[-20°C]

5°F

[-15°C]

14°F

[-10°C]

23°F

[-5°C]

32°F

[0°C]

A36

HA36

40,000

(Btu/h)

30,000

23,500BTU/h

38,000BTU/h

Performance

about

60%UP

33,000Btu/h

(Outlet air temp.

105°F[41°C])

About 5min.

Stable

About 50% CUT

Elapsed time(min.)

Heating capacity(peak)

About 10 min.

When stabled,

hot air of 122˚F[50˚C]

PUZ-A type:

Outlet air temp. 105˚F[41˚C]

HA36

Outlet air temp.105˚F[41˚C]w1

40,000

(Btu/h)

30,000

5 100

w1 Condition

Room temp. 70°F[21°C](D.B.) Outdoor temp. 35°F[1.7°C](D.B.) / 33°F[0.6°C](W.B.) : Hi notch

It does not become

122˚F[50˚C]

when outside air temp.

is too low.

Expanded

Up to -13

°F

Outdoor wet-bulb temperature

A36 type

HA36 type

-13°F

10°F

-13°F

[-25°C]

-4°F

[-20°C]

5°F

[-15°C]

14°F

[-10°C]

23°F

[-5°C]

32°F

[0°C]

OCH607

4 SPECIFICATIONS

Service Ref.

Power supply Phase Single

Cycle 60 Hz

Voltage 208/230 V

MCA A 28

MOCP A 40

Breaker size A 30

External finish Munsell 3Y 7.8/1.1

Heat exchanger Plate fin coil

Defrost method Reverse cycle

Crankcase heater kW —

Compressor Hermetic

Model

Motor output kW 2.5

R.L.A. 20

L.R.A. 27.5

Starter type Inverter

Fan Fan(drive) oNo. Propeller fan o2

Fan motor output kW 0.086 + 0.086

Fan motor F.L.A. 0.40 + 0.40

Airflow m

/min 100

CFM 3530

Sound level Cooling dB 52

Heating dB 53

Protection devices HP switch

LP switch

Discharge thermo

Dimension W mm 950

D mm 330+30

H mm 1350

W in 37-12/32

D in 13 + 1-3/16

H in 53-5/32

Weight kg

Refrigerant

Charged kg 5.5

R410A

lb 12

Control Linear expansion valve

Oil Model Ether (FV50S)

Charged L 1.4

oz 45

Refrigerant Pipe size OD mm 9.52

piping Liquid in 3/8

Pipe size OD mm 15.88

Gas in 5/8

Connection method Indoor Flared

Connection method Outdoor Flared

Height difference m Maximum 30

IU - OU ft Maximum 100

Piping length m Maximum 75

ft Maximum 245

PUZ-HA30NHA5

PUZ-HA36NHA5

ANB33FJEMT

120

265

OCH607

Piping Length (one way)

Charged

Factory

Service Ref. 100 ft 110 ft 120 ft 130 ft 140 ft 150 ft 160 ft 165 ft

30 m 33 m 37 m 40 m 43 m 46 m 49 m 50 m

PUZ-HA30NHA5

PUZ-HA36NHA5

194 oz 200 oz 206 oz 212 oz 218 oz 224 oz 230 oz 237 oz 195 oz

5.5 kg 5.7 kg 5.9 kg 6.0 kg 6.2 kg 6.4 kg 6.6 kg 6.7 kg

180 ft 200 ft 210 ft 230 ft 245 ft

55 m 61 m 64 m 70 m 75 m

242 oz 254 oz 260 oz 272 oz 280 oz

6.9 kg 7.2 kg 7.4 kg 7.7 kg 7.9 kg 5.5 kg

Additional charge is required for pipes longer than 100 ft.

Service Ref.

Compressor model

(")

Winding Resistance

U-V

U-W

W-V

(at 68°F [20°C])

PUZ-HA30NHA5

PUZ-HA36NHA5

ANB33FJEMT

0.188

5-1. REFILLING REFRIGERANT CHARGE (R410A: oz, kg)

5-2. COMPRESSOR TECHNICAL DATA

5DATA

5-3. NOISE CRITERION CURVES

10 63 125 250 500 1000 2000 4000 8000

APPROXIMATE

THRESHOLD OF

HEARING FOR

CONTINUOUS

NOISE

OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 µbar)

BAND CENTER FREQUENCIES, Hz

NC-60

NC-50

NC-40

NC-30

NC-20

NC-70

PUZ-HA30NHA5

PUZ-HA36NHA5

COOLING

MODE

HEATING

SPL(dB)

LINE

5 ft

3.3 ft

MICROPHONE

UNIT

GROUND

OCH607

PUZ-HA30NHA5

Representative matching PKA-A36KA6

Mode COOLING HEATING

Total Capacity BTU/h 33,500

2,790

38,000

3,410

Input W

Electrical circuit

Indoor unit model PKA-A36KA6

Phase Single

Cycle 60 Hz

Voltage 230 V

Current 0.36A

Outdoor unit model PUZ-HA36NHA5

Phase Single

Cycle 60Hz

Voltage 230V

Current

Refrigerant circuit

Discharge pressure MPa

Suction pressure MPa

Discharge temperature °C

Condensing temperature °C

Suction temperature °C

Ref. Pipe length m

Discharge pressure PSIG

Suction pressure PSIG

Discharge temperature °F

Condensing temperature °F

Suction temperature °F

Ref. Pipe length ft

side

Indoor Intake air temperature DB °C

Intake air temperature WB °C

Discharge air temperature DB °C

side

Outdoor Intake air temperature DB °C

Intake air temperature WB °C

side

Indoor Intake air temperature DB °F

Intake air temperature WB °F

Discharge air temperature DB °F

side

Outdoor Intake air temperature DB °F

Intake air temperature WB °F

SHF

PKA-A30KA6

COOLING HEATING

12.2 A

2.58

0.87

70.8

44.4

10.5

7.6

374

126

159

112

26.7

19.4

12.5

23.9

0.71

0.09

15.4 A

2.94

0.73

75.6

49.7

2.8

7.6

427

106

168

121

21.1

15.6

43.5

8.3

6.1

110

—

30,000

2,500

32,000

2,930

PKA-A30KA6

0.57A

11.1 A

2.51

0.88

67.7

43.3

10.8

7.6

364

128

154

110

26.7

19.4

12.3

23.9

0.70

0.09

13.0 A

2.92

0.71

78.1

49.4

2.5

7.6

424

103

173

121

21.1

15.6

43.4

8.3

6.1

110

—

5-4. STANDARD OPERATION DATA

OCH607

6OUTLINES AND DIMENSIONS

PUZ-HA30NHA5 Unit : mm<inch>

PUZ-HA36NHA5

Min. 1000mm

<39-3/8>

Min. 150mm

<5-29/32>

Min. 10mm

<3/8>

Min. 10mm

<3/8>

FREE

FOUNDATION

Service space

Terminal Block

Left···Power supply wiring

Right····Indoor/Outdoor wiring

Earth terminal

Service panel

Handle

23<29/32>

1076<42-3/8>

* 1 447<17-19/32>

* 1 443<17-7/16>

Handle

Front piping cover

Rear piping cover

Air Discharge

Rear Air Intake

Side Air Intake

31<1-7/32>

145

<5-23/32>

145

<5-23/32>

220

<8-21/32>

30<1-3/16>

145

<5-23/32>

81<3-3/16> 219<8-5/8>

71<2-13/16>

Bottom piping hole

(Knockout)

Drain hole

5-[33<1-5/16>

Handle

Side Air Intake

Air intake

Rear Air Intake

Handle

40<1-9/16>

74<2-19/32>

When installing the conduit.

Set the attachment to the

inner side of each panel.

2-[22.2<7/8>

1/2 Conduit attachment

45<1-25/32>

40<1-9/16>

65<2-9/16>

92<3-5/8>

27<1-1/16>

55<2-3/16>

23<29/32> 73<2-7/8>

63<2-1/2>

Rear piping hole

(Knockout)

Rear trunking hole

(Knockout)

Conduit hole

(2-[27<1-1/16>Knockout)

[92

<3-5/8>

19<3/4>

55<2-3/16>

92<3-5/8>

<2-31/32>

40<1-9/16>

73<2-7/8>

63<2-1/2>

23<29/32> 27<1-1/16>

92<3-5/8>

Right piping hole

(Knockout) Right trunking hole

(Knockout)

Conduit hole

(2-[27<1-1/16>Knockout)

[92

<3-5/8>

92<3-5/8>

65<2-9/16>

45<1-25/32>

40<1-9/16>

27<1-1/16>

55<2-3/16>

23<29/32>

73<2-7/8>

<2-1/2>

Front piping hole

(Knockout)

Front trunking hole

(Knockout)

Conduit hole

(2-[27<1-1/16>Knockout)

[92

<3-5/8>

371<14-19/32>

330<13>30<1-3/16>

175<6-7/8> 600<23-5/8> 175<6-7/8>

42<1-21/32>66<2-5/8>

950<37-13/32>

322<12-11/16>

1350<53-5/32>

635<25>

19<3/4>

417<16-13/32>

370<14-9/16>

2-U Shaped notched hole

(Foundation Bolt M10<W3/8>)

56<2-7/32>

28<1-3/32>

53<2-3/32>

45<1-25/32>

2-12 o 36 Oval hole

(Foundation Bolt M10<W3/8>)

1····Refrigerant GAS pipe connection (FLARE)[15.88<5/8>

2····Refrigerant LIQUID pipe connection (FLARE)[9.52<3/8>

*1 ····Indication of STOP VALVE connection location.

Example of Notes

1 FREE SPACE (Around the unit)

2 SERVICE SPACE

3 FOUNDATION BOLTS

4 PIPING-WIRING DIRECTIONS

Piping Knockout Hole Details

The diagram below shows a

basic example.

Explanation of particular details are

given in the installation manuals, etc.

Dimensions of space needed

for service access are

shown in the below diagram.

Please secure the unit firmly

with 4 foundation (M10<W3/8>)

bolts. (Bolts and washers must

be purchased locally.)

Piping and wiring connections

can be made from 4 directions:

front, right, rear and below.

Min.

10mm<3/8>

Min.

500mm

<19-11/16>

Min.

500mm

<19-11/16>

Min.

150mm

<5-29/32>

Min.

30mm

<1-3/16>

OCH607

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