Mitsubishi Electric LAN UNIT Manuale utente

INDUSTRIAL SEWING MACHINE

LAN UNIT

MODEL

PLK-J-LAN

TECHNICAL MANUAL

A180E806P02

contents

[1] For safe use __________________________________________________ 1

[2] Precautions for use ____________________________________________2

[3] Use__________________________________________________________ 3

[4] Name of each part _____________________________________________ 4

[5] Pin number of connectors _______________________________________ 5

[6] External dimensions ___________________________________________7

[7] Connection method ____________________________________________ 7

1. How to connect XC-G............................................................................................8

2. How to connect PLK-G ..........................................................................................8

[8] Update and setting _____________________________________________ 9

[9] How to use ___________________________________________________10

[10] Confirmation _________________________________________________ 11

[11] Error indication_______________________________________________

[12] Specification _________________________________________________ 13

Thank you for purchasing this product.

Please read this technical manual before starting to ensure correct and long-term use.

* The contents of this manual may not be reproduced in part or whole.

* The contents of this manual are subject to change without notice.

* An utmost effort has been made to cover all points of operation in this manual. Contact

Mitsubishi if you have any questions regarding the contents.

[1] For safe use

For safe use

Always observe the following matters to safely use this product.

Before starting

Before using this product, read all of the technical manuals carefully, and correctly use the unit following

the manual. Also read the instruction manual of the sewing machine to be installed.

Application and purpose

This product is designed as a communication device of the Mitsubishi industrial sewing machine.

Do not use this product for other applications or purposes

Working environment

Please use this product in the industrial setting only. And do not use this product in the following type of

environment.

(1) Power voltage

･Where the voltage fluctuation exceeds ±10% of the rated voltage.

･Where the specified power capacity cannot be ensured.

(2) Magnetic noise

･Where strong fields or magnetic fields are generated, such as near a high-output high frequency

oscillating machine or high frequency welder.

(3) Temperature and humidity

･Where the ambient temperature is 35°C or more and 5°C or less.

･Where the unit will be subject to direct sunlight, or outdoors.

･Near sources of heat, such as heating appliances.

･Where the relative humidity is 45% or less, or 85% or more, and where dew may condense.

(4) Atmosphere

･In an atmosphere containing dust or corrosive gases, etc.

･In a flammable gas or explosive environment.

(5) Vibration

･Where the Excessive vibration (2G or more) or many shocks.

Installation

Please install it correctly according to this manual.

Cable

Lay the connection cables so that excessive force will not be applied during operation. Do not

excessively bend the cables.

Remove

(1) Always turn the power switch OFF of the sewing machine and disconnect the plug from the socket

(power supply line) before removing this product.

(2) Do not pull out the cord when disconnecting the plug. Always hold the plug receptacle when

disconnecting the plug. It may cause cable breakage or poor contact.

Maintenance, inspection and repairs

(1) Follow this manual when carrying out maintenance or inspections related to this product.

(2) This product must be repaired, serviced and inspected only by a worker that has received special

training.

(3) Use genuine replacement parts for repairs and maintenance.

If you use other than genuine parts will be out of warranty.

Other safety measures

(1) Never drop this product, or place objects in the clearances.

(2) If any damage is observed in this product, if the unit does not operate correctly, or if the operation is

suspicious, always suspend using. Please replace this product.

(3) The user must not make improvements or changes without instruction from Mitsubishi

(4) Please also read related manuals of the connected devices carefully and correctly use the unit

following the manual.

[2] Precautions for use

1. Do not inspect the control circuit with a tester.

The tester voltage could be applied on the semiconductor parts, and cause damage.

2. Always align the connector shape and direction, and securely insert the connector.

3. Use the machine away from strong noise sources such as high frequency welders.

4. Please never open the case. The mounting of the case screws is torque-controlled, if you tighten the screw

with more torque than the specified torque, the case may be damaged.

5. Do not unplug the RS232C cable of the PLK-J-LAN with the power on.

It may cause malfunction and failure.

6. In order to reduce the influence of high frequency noise, attach the ferrite core to the RS232C cable of

PLK-J-LAN.

7. Notes on turning on the power again

Please make sure not to turn on the power supply switch until after the LED on the front panel side of this

product has completely turned off.

*Please note that if power supply is turned on again while LED still turns on, the data in the PLK-J-LAN

may be damaged.

8. Please take measures by the user against illegal access from the external devices with network,

when it is necessary to keep the safety of PLK-J-LAN system.

Please take measures such as firewall against illegal access from the external devices with network,

when it is necessary to keep the safety of PLK-J-LAN system.

9. When CON C is not used, please attach the cap to CON C to protect it.

10. While the PLK-J-LAN communicates with the PLK-G, do not access the PLK-G such as reading and

writing with the sewing data creation software PTN-GX.

*If the above operation is not observed, the data in the PLK-G may be damaged.

* Always deliver this manual to the end user.

* Store this manual nearby where it can be referred to when necessary.

* Please do not use the information with this product safety and operation of other devices.

[3] Use

This product is to enables network communication for the Mitsubishi LIMI SERVO XC-G series

and the Mitsubishi electronic pattern sewing machine PLK-G series.

1. What you can do by connecting the PLK-J-LAN.

CC-Link communication connection

-> Communication equipment that makes XC-G and PLK-G series sewing machines

compatible with CC-Link IE Field Basic network.

It acquires the information such as sewing time from the sewing machine and performs

Ethernet communication with the master station as slave station.

Required network device

Equipment of the master station: Mitsubishi Electric PLC (MELSEC iQ-F、iQ-R series)

Equipment for display: PC, Mitsubishi Electric Visualization etc.

Other equipment: HUB etc.

2. Simplified drawing

CC-Link communication connection

Compatible models

Mitsubishi LIMI Servo

XC-G series

Electronic pattern stitch

sewing machine

PLK-G series

Electronic pattern stitch

sewing machine

PLK-J series

PLK-J-LAN ○ ○‡ -

‡: Some models are not eligible.

For details, please contact the dealer.

○: Compatible with PLK-J-LAN

: Not compatible with PLK-J-LAN, but CC-Link IE Field Basic communication is possible

XC-G10 / XC-G500

XC-G

本製品

HUB

PLC

PLK-J-LAN

PLK-G

Visualization

[4] Name of each part

1. Front side

2. Back side

No Name Function

1) LED (green) POWER LED

2) LED (red) Warning LED

3) CON A (USB-Mini B connector) Do not use

4) CON B (MINI-DIN connector) Connect the control switch panel (XC-G10 / XC-G500).

Please do not use when connecting with PLK-G series.

5) RS232C cable (product accessories) Connect to the control box of XC-G or PLK-G.

6) CON C

(General purpose input / output connector) Option port for I/O function.

7) CON D (USB-A connector) USB flash drive and barcode reader can used.

8) CON E (LAN connector) Connect the LAN cable.

USB-A connector of this product

Conditions of application

*USB flash drive ･････ USB1.1 or USB2.0 or USB3.0 compatible USB flash drive

*Barcode reader (HID type)

Inapplicable devices

･USB device requiring an external power supply (including Computer devices)

･USB hard disk drive, keyboard, mouse

･USB flash drive with fingerprint authentication function or with security function

･USB flash drive with hub function

･Media reader

･USB device without data storage function

1) 3)

[5] Pin number of connectors

1. CON C

CON C (General purpose input / output connector)

signal Pin number

I1 1

I2 2

GND 3

O1 4

O2 5

12V 6

AN0 7

AN1 8

DA0 9

2. Ratings value of input /output

(1) Output (open collector)

Output Connector pin Ratings current Ratings voltage

O1 CON C 4PIN 100mA less DC 24V less

O2 CON C 5PIN 100mA less DC 24V less

Example of use

(2) Input

Example of use

Inside the

PLK-J-LAN

External power supply

load

Used connector : TE Connectivity 172161-1

Used terminal : TE Connectivity 170362-1

* Please use external power supply as the

power source of the connected equipment.

GND

* Please use GND of PLK-J-LAN for GND.

(3) Analog output

Output Connector pin Power Output voltage Maximum ratings current

DA0 CON C 9PIN DC12V DC 0~10V 0.01A less

* Use the input resistance of the connection destination at 1k or more

Example of use

(4) Analog input

Input Connector pin Power Input voltage

AN0 CON C 7PIN DC12V DC 0 to 12V

AN1 CON C 8PIN DC12V DC 0 to 12V

Example of use

PLK-J-

LAN

Power

Input（0~10V）(*1)

GND

(*1): Input resistance 1k or more

* Output total 0.1A or less

PLK-J-

LAN

External volume

resist

or 10

k

Input devise

DC12V

DA0

GND

DC12V

AN0

AN1

GND

[6] External dimensions

[7] Connection method

Back

side

Front

side

XC-G control box

PLK-G control box

PLC

HUB

Network device

CON B

CON E

RS232C cable

4.5 ㎜

125.3 ㎜

155.3 ㎜

139 ㎜

40 ㎜

125 ㎜

4.5

Control switch panel

XC-G10 / XC-G500

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