Mitsubishi PLK-A2016FL Manuale utente

ADVANCED

AND EVER

ADVANCINGI

NinSUBiSHl

ELECTRIC

MITSUBISHI

Industrial

Sewing

Machine

INSTRUCTION MANUAL <

Sewing

Machine

Electronic

Pattern

Sewing

Machine

PLK-A2016F

PLK-A2016FL

A180E257P01

From the library of: Superior Sewing Machine & Supply LLC

Introduction

Thank

you

for

purchasing

this

industrial-use

electronic

sewing

machine

from

Mitsubishi.

Before

attempting

operate

the

unit,

please

read

through

these

instructions

since

they

will

help

you

keep

the

unit

the

best

possible

working

order.

These

instructions

describe

the

operations

the

mechanical

parts,

inclusive

the

machine

head,

this

industrial-use

electronic

sewing

machine.

For

details

on how

operate

the

control

unit

and

how

prepare

the

sewing

patterns,

reference

should

made

the

Instruction

Manual

below.

^Mitsubishi

Industrial

Sewing Machine

Instruction

Manual

<Control

Unit>:

A180E243P01

part

this

manual

may

copied

transcribed

without

written

permission

from

Mitsubishi

Electric

Corporation.

The

contents

this

manual

are

subject

change

without

notice.

Every

effort

was made

ensure

that

the

contents

this

manual

are

correct

and

accurate.

However,

any

errors,

inconsistencies

other

points

should

noted,

please

send

your

comments.

(C)

1992

MITSUBISHI

ELECTRIC

CORPORATION

From the library of: Superior Sewing Machine & Supply LLC

Contents

CONSTRUCTION

FEATURES

^^ 2

SPECIFICATIONS 4

3.1

General

specifications

3.2

Replacement

parts

for

light

and

heavy

fabrics

INSTALLATION

4.1

Installing

the

table

4.2

Assembling

the

machine

head

4.3

Connecting

the

air

tubes

4.4

Connecting

the

leads

4.5

Installing

the

control

box

4.6

Power

cord

for

work

lamp 16

4.7

Connecting

the

power

cable

4.8

Changing

the

direction

the

motor

rotation

PREPARING

OPERATE

AND

PRECAUTIONS

CHECKPOINTS

FOR

OPERATION

HANDLING

THE

SEWING

MACHINE

HEAD

7.1

Lubrication

7.2

Installing

the

needle

7.3

Threading

the

needle

thread

7.4

Winding

the

bobbin

thread

7.5

Installing

the

bobbin

7.6

Installing

the

bobbin

case

7.7

Removing

the

inner

hook 28

From the library of: Superior Sewing Machine & Supply LLC

7.8

Thread

tension

7.9

Adjusting

the

work

holder

7.10

Adjusting

the

presser

foot

7.11

Replacing

the

lower

clamp

frame

7.12

Lubrication

with

silicone

oil

7.13

Air

piping

cylinders

for

work

holder,

presser

foot

OPERATION

ADJUSTMENT

AND MAINTENANCE

9.1

Adjusting

the

bobbin

winder

9.2

Adjusting

the

height

the

needle

bar

9.3

Adjusting

the

driver

and

hook

9.4

Adjusting

the

thread

guide

(above

hook)

9.5

Adjusting

the

presser

foot

9.6

Adjusting

the

wiper

drive

mechanism

9.7

Adjusting

the

home

position

9.8

Maintaining

and

inspecting

the

X-Y

table

9.9

Adjusting

the

X-Y

table

belt

tension

9.10

Adjusting

the

synchronizer

9.11

Adjusting

the

thread

trimmer

9.12

Adjusting

the

trimmer

thread

tail

length

9.13

Adjusting the thread release

9.14

Adjusting

the

stroke

the

take-up

spring

9.15

Adjusting

the

LIMI-STOP Z

motor

belt

tension

From the library of: Superior Sewing Machine & Supply LLC

CONSTRUCTION

PLK-A2016F

and

PLK-A2016AF

are

configured

with

the

parts

shown

below.

(PHOTO

PLK-A2016F)

Head

rest

Table

LIMl-STOP

motor

Foot

switch"

Machine

head

Cotton

stand

Control

box

Fig.

1.1

From the library of: Superior Sewing Machine & Supply LLC

FEATURES

(1)

Valuable

contribution

increasing

productivity

•

High-speed

sewing

Use

the

latest

control

technology

has

resulted

a 50%

increase

sewing

speeds

and

doubling

the

fabric

feed

rate

(compared

with

the

performance

past

models

Mitsubishi).

Adoption

large-sized

shuttle

hook

The

adoption

large-sized

shuttle

hook

(1.8

times

larger

than

the

size

featured

past

models

Mitsubishi)

makes

possible

drastically

reduce

the

frequency

with

which

the

bobbin

thread

replaced

and

enhances

the

work

efficiency

well.

Wide

variety

needles

and

patterns

150

patterns

featuring

the

data

for

8,000

stitches

per

pattern

can

stored

single

floppy

disk

meet

the

requirements

fancy

stitching

embroidery

involving

large

numbers

stitches.

Easy

adaptability

automatic

machine

External

interface

functions

for

use

application

machine

special-purpose

machine

are

optionally

provided.

(2)

Less

dependency

skills

training

required

Simple

input

and

operation

thanks

interactive

system

The

liquid

crystal

display

(LCD)

vastly

simplifies

the

preparation

the

sewing

patterns

and

the

preparations

made

for

operation,

and

also

displays

operating

errors

the

form

messages.

The

teaching

playback

type

input

makes

possible

create

sewing

patterns

which

match

the

clamp

frame.

Easy

maintenance

The

full

line-up

troubleshooting

functions

make

the

pinpointing

trouble

and

its

display

the

LCD

easy

task.

Adding/subtracting

counters

provided

standard

feature

The

subtracting

counter

uses

buzzer

sound

the

time

which

the

bobbing

thread

should

replaced

while

the

adding

counter

— 2 —

From the library of: Superior Sewing Machine & Supply LLC

makes

possible

verify

the

output.

(3)

Esthetically

pleasing

seams

and

stitching

Stable

feed

system

The

fabric

feed

mechanism

features

both

travel

system

which

uses

races

and

backlash-free

timing

belts.

enables

reliable

intermittent

feed

drive

and

makes

for

clear,

well-defined

seams

and

stitches.

Resolution

0.1

units

bringing

the

resolution

the

fabric

feed

mechanism

accurately

down

0.1

pitch,

now

possible

sew

both

smoothly

and

precisely.

^ •

Maximum

stitch

length

12.7

The

variable

stitch

length

accommodates

everything

from

stitches

where

delicate

touch

required

such

embroidery

large-pitch

sewing

such

articles

container

bags.

— 3 —

From the library of: Superior Sewing Machine & Supply LLC

SPECIFICATIONS

3.1

General

specifications

(1)

Specifications

mechanisms

Type

stitching:

Single-needle

lockstitch

Needle

bar

stroke:

41.2

Take-up

lever

stroke:

Needle:

DP x

#18

(standard)

Wiper:

Lengthwise

thread

wiping

drive

(with

wiper

release

switch)

Work

holder

lift:

Presser

foot

lift:

higher

Presser

foot

stroke:

(set

when

shipped)

Hook:

Large-sized

shuttle

hook

Bobbin

case:

With

slip

prevention

spring

Bobbin:

Aluminum

bobbin

for

large-sized

hook

Thread

trimmer:

Combination

fixed

knife

and

movable

knife

(plane

scissoring)

Lubrication

system:

Manual

oiling

and

replenishment

with

oil

braid

(Tank

type)

Oil

used:

White

spindle

oil

No.2

Sewing

area:

PLK-A2016F *200mm in X (cross-wise) direction

160mm in Y (lateral)

direction

PLK-A2016FL 250mm in X (cross-wise) direction

190mm in Y

(lateral)

direction

Max.

sewing

speed:

2,000

spm

(for

feed

length

less

than

3.0

mm)

Stitch

length:

0.1

12.7

Dimensions:

PLK-A2016F

1200(W)

1260(L)

1120(H)mm

PLK-A2016FL

1200

(W)

1275

(L)

1120(H)

(Excluding

cotton

stand)

Weight:

ISO

kgf

(total

weight

including

head,

table)

— 4 —

From the library of: Superior Sewing Machine & Supply LLC

(2)

Specifications

control

unit

Item

Specification

Control

system

Fullyelectronic control system using microcomputer

Sewing

area

200X160mm (PLK-A2016F)

250X190mm

(PLK-A2016FL)

Pattern

storage

media

3.5*

floppy disk

and

P-ROM

(option)

Number

storable

patterns

3.5" floppy disk

150

patterns

P-ROM

(option) 16 patterns

Number

storable

stitches

3.5"

floppy

disk 360000 stitches intotal

P-ROM

(option) 8000 stitches in total

Number

stitches/pattern

8000

stitches

Length of stitch 0.1 to 12.7 mm (Resolution: 0.1 mm)

Speed

setting

200

2000

s/min.

levels

selectable

Enlargement/reduction

200%,

0.1%

step

Mechanical home position

Set

by optical

sensor

and

insulator

Mechanical

home

position

correction

0.1

12.7

0.1 mm unit

adjustable

Second

home

position

Set

by input

program

Halt

Set

input

program

Reverse

rotation

shaft

output

Set

by input

program

Baste

stitching

Set

input

program

Test

function

Jog

switch

Format

function

Format can be made using 3.5"floppy disk

(2HD

type).

Error display Various errors

are

displayed on

the

LCDdisplay.

Troubleshooting

function

Check

of input switch

signals

Check

output

signals

Confirmation

and

adjustment of sewing

speed

Power

Phases

Frequency

(Hz)

Voltage

(V)

Input

(kVA)

Single-phase

50.

100 110

120

200 220

230

240

Three-phase

50,

200

220

380

415

Ambient

temperature

humidity 5

40°C

45 to 85% (No condensation)

— 5 —

From the library of: Superior Sewing Machine & Supply LLC

(3)

Teaching

specifications

Item

Specification

Input

method

Point

input

teaching,

P-P

input

circle

input

arc

input

Pattern

input

area

200X160niin

(PLK-A2016F) ,

250X190min

(PLK-A2016FL)

Length

stitch

0.1

12.7

(resolution:

0.1

mm)

Enlargement/reduction

100%

only

No.

input

stitches

8,000

stitches

Input

data

Stitch

data.

Feed

data

Thread

trimming

data.

End

data

Secondary

home

point

data.

Halt

data

Reverse

turn

support

output

data

Baste

stitch

data

Stitch

speed

command

4-step

setting:

high

speed

(H),

medium

speed

(MDl),

medium

low

speed

(MD2),

low

speed

(L)

Correction:

Stitch

number

reduction

Stitch

number

addition

stitch

correction

Speed

change

Function

change

stitches

reduced

from

last

stitch;

stitches

reduced

from

middle

stitch;

deletion

data

from

assigned

position

the

last

stitch

added

assigned

position

stitch

corrected

assigned

posi

tion

Speed

change

stitches

from

assigned

position;

speed

change

from

assigned

position

the

last

stitch

Addition/deletion

function

codes

Test

function

Jogging

pattern

input

Jogging

correction

(input

data

verification)

Data

write

Written

onto

floppy

disk

and

P-ROM

Delete

Deletion

assigned

patterns

(floppy

disk

only)

— 6 —

From the library of: Superior Sewing Machine & Supply LLC

Questo manuale è adatto per i seguenti modelli

Indice

Altri manuali Mitsubishi Macchina da cucire

Mitsubishi

Mitsubishi LS2-1180 Manuale

Mitsubishi

Mitsubishi PLK-B03BT Manuale utente

Mitsubishi

Mitsubishi PLK-E2010R Manuale utente

Mitsubishi

Mitsubishi PLK-E1008H Manuale utente

Mitsubishi

Mitsubishi LU2-410 Manuale

Mitsubishi

Mitsubishi LT2-230 Manuale utente

Mitsubishi

Mitsubishi LS2-210 Manuale

Mitsubishi

Mitsubishi PLK-E0504 Manuale utente

Mitsubishi

Mitsubishi CB-610 Manuale utente

Mitsubishi

Mitsubishi LS2-1380 Manuale utente

Mitsubishi

Mitsubishi PLK-G6030 Manuale utente

Mitsubishi

Mitsubishi LU2-4410 Manuale utente

Mitsubishi

Mitsubishi PLK-E03BT Manuale utente

Mitsubishi

Mitsubishi PLK-E03BT Manuale utente

Mitsubishi

Mitsubishi lu2-4710 Manuale utente

Mitsubishi

Mitsubishi PLY-E7203 Manuale utente

Mitsubishi

Mitsubishi LT2-250-M1ATW Manuale utente

Mitsubishi

Mitsubishi PLK-J-CU-20S Manuale utente

Mitsubishi

Mitsubishi PLK-E5050 Manuale utente

Mitsubishi

Mitsubishi DB-189 Manuale operativo e di manutenzione

Mitsubishi

Mitsubishi PLK-E Series Manuale utente

Mitsubishi

Mitsubishi LS2-190 Manuale

Mitsubishi

Mitsubishi LT2-2230 Manuale utente

Mitsubishi

Mitsubishi PLK-E1010 Manuale utente

Manuali Macchina da cucire popolari di altre marche

Riccar

Riccar RL634DE Manuale utente

Singer

Singer 2517 Manuale utente

Pfaff

Pfaff 3307-1 SERIES Manuale utente

Janome

Janome Quilt Maker Pro 18 VERSA Manuale utente

Siruba

Siruba C007JP Manuale utente

Husqvarna Viking

Husqvarna Viking Designer SE Manuale utente

Singer

Singer 148-5 Manuale utente

IKEA

IKEA SY Manuale utente

Pfaff

Pfaff 571 Manuale utente

Singer

Singer 15-91 Manuale utente

Brother

Brother BB370 Manuale utente

Pegasus

Pegasus WT100 Series Manuale utente

Reliable

Reliable 7100DB Manuale utente

Pfaff

Pfaff 937 Manuale utente

Singer

Singer 6038 Manuale utente

Singer

Singer 413K Manuale utente

Pfaff

Pfaff 1471 E1 Manuale utente

Kenmore

Kenmore 16677 - Serger Sewing Machine Manuale utente