Molex 207129 Series Manuale utente

Tool Kit for 9.14mm (.360") Pitch Crimp Terminals

Doc No ATS-6381954HM Release Date 11-05-08

UNCONTROLLED COPY

Page 1 of 8

Revision D Revision Date 02-14-17

CONDUCTOR

BRUSH

STRIP LENGTH

SEAM

CONDUCTOR

CRIMP

CUT

OFF

TAB

BELL MOUTH

BEND UP

TWISTING

ROLLING

BEND

DOWN

WIRE

Application Tooling

Sp cification Sh t

Tool Kit

Ord r No. 63819-5470

Hand Crimp Tool

Ord r No. 63819-5400

FEATURES

A full cycle ratcheting hand tool ensures complete crimps

Ergonomically designed soft handles

Precisely designed crimping profiles with simple contact positioning

Easy handling due to outstanding force ratio



Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed

into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.



Many different tool kits can be used with a single Battery Powered Tool.



This tool is IPC/WHMA-A-620 Class 2 and RoHS compliant.

SCOPE

Products 9.14mm (.360") Pitch Crimp Terminal, Power Contact, 10-12 and (2) 14 AWG.

T rminal S ri s No.

T rminal Ord r No.



Availabl in R l form only

Wir Siz

Strip L ngth

AWG

mm²

44262

262

4302

262

4532

262

6300

262

6312

10-12,

and

(2) 14

5.26-3.31

and

(2) 2.08

6.35 .250

262

4332

262

4602

262

6301

262

6320

262

4402

262

4632

262

6302

262

6321

262

4432

262

6310

262

6322

262

4502

262

6311

173693 173693-4632

12,

and

(2) 14

5.26

3.31

and

(2) 2.08

6.35 .250



The terminals above are reeled parts only. Customer to cut off terminal from reel: 0.40mm (.016”) ma imum.

DEFINITION OF TERMS

The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope.

TYPE 4C

Tool Kit for 9.14mm (.360") Pitch Crimp Terminals

Doc No ATS-6381954HM Release Date 11-05-08 UNCONTROLLED COPY Page 2 of 8

Revision D Revision Date 02-14-17

ANVILS

POWER

CRIMP

HEAD

Figur

PUNCHES

M4 X 10 LONG

BHCS

M4 X 18 LONG

BHCS

SWING

LOCATOR

OPEN

PRESS DOWN

ON THE BRASS

PIVOT SHAFT

LIFT UP ON

THE LOCATOR

Figur

CONDITIONS:

After crimping, the conductor profiles should measure the following (See notes below)

T rminal S ri s No. Wir Siz

Conductor

Pull Forc

Minimum Profil

Crimp H ight (R f)

Punch

Width (R f)

AWG

Lb.

(2)14

44262

173693

3.31

2.95

3.05

.116

.120

5.00

.197

1.4.

(2)14

2.08

3.1

3.2

.12

5.00

.197

2.4

5.26

3.20

3.30

126

.130

5.00

.197

5.9

Tool Qualification Notes

1. Pull force should be measured with no influence from the insulation crimp.

2. The above specifications are guidelines to an optimal crimp.

Not :

A crimp height chart is provided with this manual as reference only. Due to the wide range of wires, strands,

insulation diameters, and durometers, actual crimp height measurements may very slightly. An occasional

destructive pull force test should be performed to check hand tool crimp. Pull force value must exceed the minimum

pull force specifications listed.

CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage

can occur to the tool or die.

INSTALLATION

To install the Tool Kit into the Power Crimp Head, follow the steps below

Anvils and Punch s Installation

1. Insert the Anvils into the bottom slots of the nest. Install the M4 x 10 long BHCS and tighten in place.

2. Insert the Punches into the top slots of the nest. Install the M4 x 18 long BHCS and tighten in place. See

Figure 1.

Tool Kit for 9.14mm (.360") Pitch Crimp Terminals

Doc No ATS-6381954HM Release Date 11-05-08 UNCONTROLLED COPY Page 3 of 8

Revision D Revision Date 02-14-17

SWING OPEN

TERMINAL

PUSH HERE TO

OPEN WIRE STOP

LOCATOR

TERMINAL

IN PLACE

Figur 3

LOCATOR LATCH

IN OPEN POSITION

Figur 5

WIRE IN TERMINAL

AWS

PARTIALLY

CLOSED

WIRE AGAINST

WIRE STOP

HANDLE

OPEN

LOCATOR

CLOSED

Figur 4

TERMINAL

PUSH HERE TO

OPEN WIRE STOP

LOCK IN

UP RIGHT

POSITION

Locator Installation and R moval

Follow the steps below to install or replace the locator. See Figure 2.

To install th locator:

1. Position the locator with the

hole over the brass pivot

shaft and snap it into place.

To r mov th locator:

1. Open the crimp hand tool.

2. Swing the existing locator

open and away from the

hand tool.

3. Firmly press down on the

brass pivot shaft with your

thumb while pulling the

locator up. Slip the locator

off the top of the brass pivot

shaft.

OPERATION

Open the tool by squeezing the handles together. At the end of the closing stroke, the ratchet mechanism will

release the handles, and the hand tool will spring open.

Crimping T rminals

1. Select the desired terminal listed in the preceding charts.

2. Swing the terminal locator away from the crimp tool shown in Figure 3. Some terminals with large insulation

grips may interfere with the crimp tooling when swinging the locator into position. The terminal must then be

loaded into the locator in the closed crimp position. See Figure 4.

Tool Kit for 9.14mm (.360") Pitch Crimp Terminals

Doc No ATS-6381954HM Release Date 11-05-08 UNCONTROLLED COPY Page 4 of 8

Revision D Revision Date 02-14-17

3. Press down on the wire stop on the locator as

shown in Figure 4. Insert the proper terminal

into the proper nest opening. Make sure when

choosing the nest opening that it will

correspond with the 12, 14 or 10 profile on the

hand tool. See Figure 5.

4. Return the locator to its original position.

5. Insert the proper wire over the terminal.

Gently touch the wire stop with the end of the

wire. See Figures 5 and 6.

6. Compress the terminal by squeezing the tool

handles until the ratchet mechanism cycle has

been completed. Release handles to open the

jaws.

Not : The tamper-proof ratchet action will not release the tool until it has been fully closed.

7. Remove the crimped terminal from the terminal locator by pressing down on the wire stop and gently pulling on

the wire. The terminal locator can be in either position.

8. Visually inspect the crimped terminal for proper crimp location.

For th Batt ry Pow r Tool:

1. Cycle the Battery Power Tool to crimp the

terminal to the wire.

2. Remove the crimped terminal from the

terminal locator by pressing down on the

wire stop and gently pulling on the wire.

The terminal locator can be in either

position.

3. Visually inspect the crimped terminal for

proper crimp location.

Maint nanc

It is recommended that each operator of the tool be made aware of and responsible for the following maintenance

steps

1. Remove dust, moisture and other contaminants with a clean brush or a soft, lint-free cloth.

2. Do not use any abrasive materials that could damage the tool.

3. Make certain all pins, pivot points and bearing surfaces in the tool head are protected with a thin coat of high-

quality machine oil. Do not oil excessively. This tool was engineered for durability, but like any fine piece of

equipment, it needs cleaning and lubrication for a maximum service life of trouble-free crimping. The use of

light oil such as 30 weight automotive oil every 5,000 crimps or monthly will significantly enhance the tool life

and ensure a stable calibration. See Figure 7A or 7B for lubrication points.

4. Store the tool in a clean and dry area when not in use.

Figur 6

WIRE

CONDUCTOR ANVIL

LOCATOR

WIRES AGAINST

LOCATOR STOP

CONDUCTOR

PUNCH

TERMINAL

LUBRICATION

POINTS

(BOTH SIDES)

LIGHT OIL

(EVERY MONTH

5,000 CRIMPS)

Figur 7A

Figur 7B

Tool Kit for 9.14mm (.360") Pitch Crimp Terminals

Doc No ATS-6381954HM Release Date 11-05-08 UNCONTROLLED COPY Page 5 of 8

Revision D Revision Date 02-14-17

Miscrimps or Jams for Crimp Hand Tools Only

(S Figur 10)

Should this tool ever become stuck or jammed in a partially closed position, Do Not force the handles open or

closed. The tool will open easily by rotating the small slotted screw marked with an arrow. See Figure 10.

Warranty

This tool kit is for electrical terminal crimping purposes only. This tool kit is made of the best quality materials. All

vital components are long life tested. All tools are warranted to be free of manufacturing defects for a period of 30

days. Should such a defect occur, Molex will repair or exchange the tool kit free of charge. This repair or exchange

will not be applicable to altered, misused or damaged tools.

CAUTION: Molex crimp specifications are valid only when used with Molex terminals and tooling.

CAUTIONS

1. Manually powered hand tools are intended for low volume or field repair. This tool is NOT intended for

production use. Repetitive use of this tool should be avoided.

2. Insulated rubber handles are not protection against electrical shock.

3. Wear eye protection at all times.

4. Use only the Molex terminals specified for crimping with this tool.

CAUTION: Repetitive use of this tool should be avoided.

C rtification

Molex does not certify or re-certify commercial grade hand tools but rather supplies the following guidelines for

customers to re-certify hand tools.

% This tool is qualified to pull force only. To re-certify, crimp a terminal to a wire that has been stripped 12.7mm

(1/2”) long so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than 25mm

(1.00”) per minute. See the Molex website for the Quality Crimp Handbook for more information on pull testing.

% When the hand tool is no longer capable of achieving minimum pull force, it should be taken out of service and

replaced.

% This tool is very difficult to disassemble and reassemble. Customer repair is not recommended.

Tool Kit for 9.14mm (.360") Pitch Crimp Terminals

Doc No ATS-6381954HM Release Date 11-05-08 UNCONTROLLED COPY Page 6 of 8

Revision D Revision Date 02-14-17

The chart below shows all applications for this Tool Kit.

Tool Kit

Ord r No.

Tool

Ord r No.

Tool

D scription

Pow r

H ad

Ord r No.

Ada

pt r

D scription

Figur

No.

63819-5470

6381

1050

Hand Crimp Frame (Short)

N/A

6381

100

Hand Crimp Frame (Long)

N/A

63816

0200

Battery Power

Tool (110 V)

63816

0300

Power Crimp Head

63816

0250

Battery Power

Tool (220 V)

63816

0300

Power Crimp Head

Applications for th

Tool Kit

Hand Crimp Tool

Batt ry Pow r d Tool

Figur

WARNING: NEVER operate service, install tool kits or adjust the Power Crimp Head without proper

instruction and without first reading and understanding the instructions in the proper manual or specification

sheet. See chart above for the correct manual or specification sheet.

WARNING: NEVER install tooling or service this tool while it is into any power source. Make sure the

power is turned off.

CAUTION: Keep fingers away from the crimping area when operating this tool. It may cause severe injury.

CAUTION: Wear safety glasses when operating or serving this tool.

HAND CRIMP

FRAME LONG

AND SHORT

TOOLING KIT

POWER

CRIMP

HEAD

LOCKING PINS

BATTERY

POWERED

TOOL

TOOLING KIT

Tool Kit for 9.14mm (.360") Pitch Crimp Terminals

Doc No ATS-6381954HM Release Date 11-05-08 UNCONTROLLED COPY Page 7 of 8

Revision D Revision Date 02-14-17

RATCHET

RELEASE SCREW

Figur 10

M4 X 8mm

LONG BHCS

M4 X 18mm

LONG BHCS

M4 X 10mm

LONG BHCS

WITH TOOL KIT

LOCATOR ONLY

HAND TOOL PARTS LIST

It m Numb r

Ord r Numb r

D scription

Quantity

63810

1000

Hand Crimp Frame (Long)

63819

Tool Kit with

Locator

63811

Locator Base

63819

Locator (only)

Tool Kit for 9.14mm (.360") Pitch Crimp Terminals

Doc No ATS-6381954HM Release Date 11-05-08 UNCONTROLLED COPY Page 8 of 8

Revision D Revision Date 02-14-17

Figur 11

Long

BHCS

Long

BHCS

Long

BHCS

POWER HEAD PARTS LIST

It m

Ord r No

Engin ring No.

D scription

Quantity

63816-0300 63816-0300 Power Crimp Head 1

63819-5470 63819-5470 Tool Kit 1

Application Tooling Support

Phon : +1-402-458-TOOL (8665)

E-Mail: [email protected]

W bsit : www.molex.com/applicationtooling

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