Monessen Hearth BR400 Istruzioni per il montaggio

WF553

BR/BC36

11/10/97





For Models:











87D1500 6/09 Rev. 2

For use in U.S./Canada

Underwriter's Laboratories

Report No. MH7603

Homeowner's Installation

and Operating Manual

BR/BC Series Woodburning Fireplaces

87D1500















Read all instructions and warnings carefully before starting installation. Failure to

follow these instructions may result in a possible fire hazard and will void the warranty.



The BR/BC Series fireplaces are solid fuel, woodburning

fireplaces. The BR400/500 (Builder Radiant) is a clean-

face fireplace and the BC400/500 (Builder Circulating)

unit has fixed grilles.



MHSC fireplaces and component parts have been highly

tested and will operate safely when installed in accor-

dance with instructions provided in this manual. Carefully

read and understand all instructions  beginning

installation.

If you notice any damage to fireplace or component parts,

immediately report damage to your Monessen dealer.

Only use MHSC components or the warranty will be

voided and a fire hazard may be created.

MHSC warranty will be voided by and MHSC disclaims

any responsibility for the following actions:

• 



• 



• 

(except for chase

flashings as detailed in Chimney Top installation

instructions).

• 



• 













Consult local building codes to ensure that you are in

compliance installing the fireplace.

Fireplaces must be vented to the out-of-doors.















Fuels used in gas, wood-

burning or oil fired appliances, and the products of

combustion of such fuels, contain chemicals known to

the State of California to cause cancer, birth defects

and other reproductive harm.

California Health & Safety Code Sec. 25249.6



The fireplace should not be located in areas that create

drafts (ie: frequently opened doors and central heating air

inlets/outlets) that hamper the normal flow of air into the

fire.



If you plan to install a gas log, the gas line should be

installed  framing the fireplace. The gas line must

be installed by a certified gas line installer.

Safety Information . . . . . . . . . . . . . . . . . . 2

Specifications and Framing . . . . . . . . . . 3

Parts Identification . . . . . . . . . . . . . . . . . 5

Chimney Requirements . . . . . . . . . . . . . 6

Planning Information . . . . . . . . . . . . . . . . 7

Installation ....................... 8

Replacement Parts . . . . . . . . . . . . . . . . 19

Accessories .....................20



BR/BC Series Woodburning Fireplaces

87D1500



BR400 Series specifications and framing.

36"

(914mm)

6"

(372mm)

56M"

(337mm)

40" (1016mm)

366"

(930mm)

6"

6" (16mm)

456M" (1162mm)

456M"(1162mm)

56O" (13mm)

56O"

6M" (1645mm)

6"

(187mm)

20"

(508mm)

56O"

(521mm)

" (559mm)

6M"

(502mm)

"

(533mm)

406M"

(1035mm)

56O"

(241mm)

6M"

(167mm)

56O"

(191mm)

56O"

(191mm)

Outside

Air

Gas Line

Access

Gas Line

Access

Electrical Access

Recessed

Nailing

Flange

FP526

BR36 SPECS

10/28/98

11" Dia.

(279mm)

Rough Opening Width 41"

Rough

Opening

Height

Rough

Opening

Depth

3" (76mm)

(1041mm)

6" (822mm)

8" Dia.

(203mm)

*If elbows are offset to the back of the unit, chase depth will be 22⁵⁄₈" (575mm).

BC400 Series specifications and framing.



6" (16mm)

56O" (13mm)

56O"

36"

(914mm)

346"

(880mm)

40" (1016mm)

6"

6M"

(502mm)

56O"

(64mm)

56O" (902mm)

"

(533mm)

6M"

(197mm)

56O"

(191mm)

Recessed

Nailing

Flange

FP527

BC36 SPECS

10/28/98

11" Dia.

(279mm)

Rough Opening Width 41"

Rough

Opening

Height

Rough

Opening

Depth

Gas Line

Access

456M" (1162mm)

6M" (1645mm)

6"

(187mm)

20"

(508mm)

56O"

(521mm)

" (559mm)

406M"

(1035mm)

6"

(372mm)

56M"

(337mm)

366"

(930mm)

(76mm)

56O"

(241mm)

56O"

(191mm)

Outside

Air

Gas Line

Access

Electrical Access

(1041mm)

8" Dia.

(203mm)

6" (822mm)

*If elbows are offset to the back of the unit, chase depth will be 22⁵⁄₈" (575mm).

BR/BC Series Woodburning Fireplaces

87D1500

BC500 Series specifications and framing.



42"

(1067mm)

346"

(880mm)

46" (1168mm)

6"

6" (16mm)

56O" (13mm)

56O"

6M"

(502mm)

56O" (64mm)

" (965mm)

"

(533mm)

6M"

(197mm)

56O"

(191mm)

Recessed

Nailing

Flange

FP545

BC42 SPECS

10/28/98

11" Dia.

(279mm)

Rough Opening Width 47"

Rough

Opening

Height

Rough

Opening

Depth

Gas Line

Access

49" (1245mm)

56O" (1765mm)

6"

(187mm)

20"

(508mm)

56O"

(521mm)

" (711mm)

406M"

(1035mm)

6"

(372mm)

56M"

(337mm)

366"

(930mm)

(76mm)

56O"

(241mm)

56O"

(191mm)

Outside

Air

Gas Line

Access

Electrical Access

(1194mm)

56M" (895mm)

8" Dia.

(203mm)

*If elbows are offset to the back of the unit, chase depth will be 22⁵⁄₈" (575mm).



 BR500 Series specifications and framing.

42"

(1067mm)

46" (1168mm)

366"

(930mm)

6"

6" (16mm)

56O" (13mm)

56O"

6M"

(502mm)

"

(533mm)

6M"

(197mm)

56O"

(191mm)

Gas Line

Access

Recessed

Nailing

Flange

FP546

BR42 SPECS

10/28/98

11" Dia.

(279mm)

Rough Opening Width 47"

Rough

Opening

Height

Rough

Opening

Depth

49" (1245mm)

56O" (1765mm)

6"

(187mm)

20"

(508mm)

56O"

(521mm)

" (711mm)

406M"

(1035mm)

6"

(372mm)

56M"

(337mm)

(76mm)

56O"

(241mm)

56O"

(191mm)

Outside

Air

Gas Line

Access

(1194mm)

Electrical Access

56M" (895mm)

8" Dia.

(203mm)

*If elbows are offset to the back of the unit, chase depth will be 22⁵⁄₈" (575mm).

BR/BC Series Woodburning Fireplaces

87D1500

WF554

BR/BC

Combo of IWF261 AND IWF265

11/10/97



Insulation methods shown are optional

for cold climate, not a requirement for

unit operation.

FP554

 Fireplace and chase parts identification.

Termination Cap

Storm Collar

Pan Flashing

Draftstop

Standoff

Surround

Damper Control

Gas Line Knockout

(both sides)

Screen

Grate

Firebox

Metal Safety Strips

(1,2 or 3 pieces)

Outside Air Cover Plate

Electrical Access

Gas Line Access

(both sides)

Nailing Flange

Ceiling Level

Firestop

Batt Insulation

(cut our around firestop)

FP1531

hearth dimensions

9/04 djt

  

    

BR/BC400 33Z⁄v" 19⁵⁄₈" 15Z⁄v"

(845 mm) (499 mm) (387 mm)

BR/BC500 39Z⁄v" 25⁵⁄₈" 15Z⁄v"

(997 mm) (651 mm) (387 mm)

FP1531

 Hearth dimensions.

BR/BC Series Woodburning Fireplaces

87D1500







0 0 0 0 0 3" 11"

1 0 0 0 0 8Z⁄v" 20"

0 1 0 0 0 11Z⁄v" 25Z⁄v"

2 0 0 0 0 13Z⁄₂" 29Z⁄v"

1 1 0 0 0 16Z⁄₂" 34Z⁄v"

0 0 1 0 0 20Z⁄v" 40³⁄v"

2 1 0 0 0 21³⁄v" 43Z⁄₂"

0 0 0 1 0 26Z⁄v" 51Z⁄v"

0 1 1 0 0 28Z⁄₂" 55Z⁄v"

1 0 0 1 0 31Z⁄₂" 60Z⁄v”

0 1 0 1 0 34Z⁄₂" 65Z⁄₂"

0 0 2 0 0 37Z⁄₂" 70³⁄v"

1 1 0 1 1 41Z⁄₂" 77³⁄v"

0 0 1 1 1 45" 83³⁄v"

0 1 2 0 1 47Z⁄v" 87Z⁄₂"

0 0 0 2 1 51" 94"

0 1 1 1 1 53Z⁄v" 98"

0 0 3 0 1 56Z⁄v" 103Z⁄v"

0 1 0 2 1 59Z⁄v" 108Z⁄₂"

0 0 2 1 1 62Z⁄v" 113Z⁄₂"

0 1 3 0 1 64Z⁄₂" 117Z⁄₂"

0 0 1 2 1 68Z⁄v" 124"

0 1 2 1 1 70Z⁄₂" 128"

0 0 0 3 1 74Z⁄v" 134Z⁄₂"

0 1 1 2 2 78" 140³⁄v"

0 0 3 1 2 81" 146"

0 1 0 3 2 84" 151Z⁄v"

0 0 2 2 2 87" 156Z⁄₂"

0 1 3 1 2 89Z⁄v" 160Z⁄v"

0 0 1 3 2 93" 166³⁄v"

0 1 2 2 2 95Z⁄v" 170³⁄v"

0 0 0 4 2 99Z⁄v" 177³⁄v"

0 1 1 3 2 101Z⁄v" 181³⁄v"

0 0 3 2 2 104Z⁄v" 186Z⁄v"

0 1 0 4 2 107Z⁄v" 191Z⁄₂"

0 0 2 3 2 110Z⁄v" 196³⁄v"

0 1 3 2 3 114" 203Z⁄v"

0 0 1 4 3 117³⁄v" 209³⁄v"

0 1 2 3 3 120" 213Z⁄₂"

0 0 0 5 3 123³⁄v" 220"



 ¹⁄₂   

 G + H cannot exceed 20 feet.

Air space clearances: SK8 (2-wall = 1Z⁄₂" and "S" Series (3-wall) = 2"



The following safety rules apply to

offset installations (letters correspond

with illustration above):

 Height of the chimney is measured

from the hearth to the chimney exit.

BR/BC400 BR/BC500

Maximum: 90'0" 90'0"

Minimum:

Without Elbows 12' 6" 12' 6"

With 2 Elbows* 14' 6" 14' 6"

With 4 Elbows* 21' 0" 21' 0"

 Do not use more than 4 elbows per

chimney.

Attach the straps of the return (top)

elbow to a structural framing member.

The offset (first) elbow of any pair does

not have straps.

FP269

The chimney cannot be more than 30°

(45° in Canada) from the vertical plane in

any installation*.

The maximum length of the angled run

of the  chimney system is 20 feet. (G

plus H cannot exceed 20 feet.)

 A chimney support (Model SKCS8)

is required every 6 feet of angled run of

chimney. Chimney supports are required

for every 30 feet and 60 feet (SK8 pipe)

or 20 feet and 40 feet (3-wall pipe) of ver-

tical chimney height above the hearth.

Determine the offset distance of your

chimney arrangement from the centerline

of the fireplace to the centerline of the

chimney where it is to pass through the

first ceiling.

 This offset distance may not be

your full offset distance. See Examples 2

and 3.

FP282

MBUF

5/26/96

OFFSET

RISE

FP282

 Chimney system requirements.

RISE

OFFSET

6 FT.

HEARTH

FLOOR

CHIMNEY

SECTION

CHIMNEY FLUE EXIT

ELBOW

FP269

MBUF

5/16/96

rev. 5/25

30˚

OFFSET

ELBOW

30˚

OFFSET

ELBOW

30˚

RETURN

ELBOW

30˚

RETURN

ELBOW

SKCS8

SUPPORT

Example 1 Example 2 Example 3

BR/BC Series Woodburning Fireplaces

87D1500





Major U.S. building codes specify a minimum chimney

height above the roof top. The “Ten Foot Rule” is a fire

safety rule and not a draft rule. To ensure proper draft,

it is recommended that you always meet or exceed the

“Ten Foot Rule,” especially when installing a termination

on a high pitch roof. (Fig. 8)

The key points of the "Ten Foot Rule" are:

1. If the horizontal distance from the chimney to the

peak of the roof is 10' (3 m) or less, the top of the

chimney must be at least 2' (610 mm) above the

peak of the roof, but never less than 3' (914 mm)

in height above the highest point where it passes

through the roof.

2. If a horizontal distance from the chimney to the peak

of the roof is more than 10' (3 m), a chimney height

reference point is established on the surface of the

roof a distance of 10' (3 m) from the chimney in a

horizontal plane. The top of the chimney must be

at least 2' (610 mm) above the reference point, but

never less than 3' (914 mm) in height above the high-

est point where it passes through the roof.

Determine how the chimney will be run, length of run

and chimney components required to complete the

job. (Fig. 6)  install a chimney below minimum

heights.

In planning a chimney system, it is important to know:

1. The height of a chimney is measured from the

hearth to the exit point on the termination.

2. A chimney cannot be offset more than 30° from a

vertical plane.

3. A chimney may run straight up or it may be neces-

sary to offset it to avoid obstructions.

4. The maximum length of an angled run (total chimney

system) is 20' (6 m).

5. No more than 2 offsets (4 total 30° elbows in U.S./or

2 total 45° elbows in Canada) per fireplace may be

used.

6. A guy wire stabilizer is required for chimneys extend-

ing more than 6' (1.8 m) above a roof line.

LTMODEL SK

2 WALL CHIMNEY

TOTAL

LENGTH

(LT)

INSTALLED

LENGTH

(L1)

SK81

SK818

SK83

SK84

56O

56O

56O

56O

56O

56O

56O

56O

FP288

MBUF-INSTALLED LENGTH

6/17/96

 Installed lengths of chimney sections.

FP288

AC246

 Ten Foot Rule illustration.

2’ Min.

3’

Min.

0 To 10’

3’

Min.

0 To 10’

AC246

4/1/96

Reference

Point

Preplanning an installation is very important to ensure

safety and to save time and money. An installer must

predetermine where a fireplace will be set and how the

chimney system will be run.



A fireplace may only be mounted on the following sur-

faces:

1. A flat combustible surface.

2. A raised wooden platform.

3. A concrete block or other solid object placed beneath

each of the four (4) corners of the fireplace.

The fireplace  be spaced 1/2" (13 mm) from a

combustible back wall and 1/2" (13 mm) from a com-

bustible side wall or support. (Page 14, Fig. 20)



BR/BC Series Woodburning Fireplaces

87D1500









The chimney system is supported by the fireplace for

vertical chimney heights less than 30' (9 m) above the

hearth. Chimney supports are required if the vertical

height exceeds 30' (9 m) with SK8 chimneys or 20' (6

m) with 3-wall chimneys. Locate chimney supports at

ceiling holes or other structural framing at 30' (9 m)

(SK8) or 20' (6 m) (3-wall) heights. Spacing between

chimney supports  exceed 30' (9 m) (SK8)

or 20' (6 m) (3-wall). Use Chimney Support Model

SKCS8. 

 Support provided by elbow

straps fulfills the support requirement only if they are

spaced as previously described. (A chimney support is

2Z⁄₂" (64 mm) long when installed.)

Angled chimney runs require a support every 6' (1.8 m)

in addition to the elbow straps. Chimney supports are

used for this function. (Fig. 9)



A chase is a vertical box-like structure which encloses

the fireplace and/or chimney. Chases are typically built

on the outside of the house with fireplace opening cut

into the outer wall of a room. (Page 5, Fig. 5)

If you need help in determining fireplace location or

how the chimney system should be run, contact your

Monessen dealer for assistance.

If you live in a cold climate, it is not required but

 that you insulate fireplace

enclosure to eliminate cold air penetration as much as

possible.

Insulate base of fireplace with a noncombustible

insulation rated for a minimum of 300°F. Insulating

is  for outside wall installations over

a concrete slab. If fireplace is installed on a platform,

insulation should be placed on top of the platform

fireplace is set. (Fig. 10)

When a fireplace is installed in a chase or on a

outside wall, enclosure should be treated like any

outside wall in a home. Insulation should be installed

on the inside wall as well as the outside wall(s). In a

chase, it is also a good idea to install a firestop at the

first ceiling level above the fireplace and enclose the

chase with sheeting material. Insulation may then be

installed above sheeting material to assure the space

around the fireplace is totally protected. (Fig. 5)

When installing the chimney,  caulk between

outer pipe and firestop. It is vital that some air be al-

lowed to flow through this very thin gap.









FP284

 Chimney support installation

IWF284

MBUF

5/25/96

Chimney Sup-

port Strap

SKCS8

BR/BC Series Woodburning Fireplaces

87D1500



Framing can be constructed before or after the fireplace

is set in place, however, most installers build the frame

before setting the fireplace.

Frame fireplace with 2 x 4 lumber or heavier materials.

Refer to framing dimensions in Figures 1, 2, 3 or 4 for

basic fireplace specifications.











Framing should be positioned to accommodate

wall covering and fireplace facing material.





If a circulating fireplace is to be installed, run the 120

VAC, 60 Hz wiring to the left side of installation. Wiring

must be completed  the fireplace is secured and

finish material applied.

Remove the cover plate and electrical knock-out on the

lower left side of the fireplace and set aside. Follow the

instructions on Page 10 for proper wiring and installa-

tion of the EB1.

If the fan kit is not being installed with the fireplace, it

is highly recommended that 120 VAC supply be made

available since someone may elect to install a blower at

a later date.





• Wiring should be installed by a certified

electrician.

• Turn off circuit breaker before wiring models.

Once fireplace is secured, complete wiring the fan

kit. Remove knockout in the center of the back of the

EB1 and install listed cable clamps. Feed electrical

wire through listed cable clamp leaving approximately

6" (152 mm) of wire exposed through the EB1. Se-

cure listed cable clamp to the wire.

Attach white wire from power source to one (1) wire

of receptacle and secure with nut. Attach black wire

from power source to the other wire of receptacle and

secure with nut. Be sure nuts are secured tightly.

Secure EB1 assembly to inside of electrical box

coverplate using two screws. Attach cover to face of

the EB1 while being careful to position excess wire

completely within the EB1, then attach coverplate to

fireplace.



Refer to optional Model FK12 fan kit assembly instal-

lation instructions for field installation.



Since you have already preplanned the chimney run,

you should know exactly how the installation is to be

accomplished — how much pipe is required, the num-

ber of elbows, if any, and type of termination to be used.

REPORT TO YOUR DEALERS ANY

PARTS DAMAGED IN SHIPMENT, SPECIFICALLY

CHECK THE END CONNECTION OF CHIMNEY SEC-

TIONS AND ELBOWS.

 Fireplaces may use MHSC Model SK8, or

Model S (three wall) chimney systems. The BR/BC

Series Fireplace will accept the SK8 chimney system as

is; but a TWABR adapter collar is required when using

the Model S (triple wall) chimney system. The installa-

tion procedure described in this manual applies  to

the SK8 system. Either chimney system may be used,

but  be mixed.

FP555

 Insulating between platform and fireplace.

FP555

Platform, insulation

11/10/97

5/11/99 djt

Hard Flat

Surface

Insulation

Platform

BR/BC Series Woodburning Fireplaces

87D1500

Determine offset distance of your chimney arrangement

from centerline of fireplace to centerline of chimney

where it is to pass through ceiling.

Locate center point of the chimney on ceiling as though

a straight up chimney arrangement is to be used. Mea-

sure your offset dimension from straight up chimney

center point on ceiling.





The size of the hole in ceiling will vary with the angle at

which the chimney passes through ceiling.

Drive a nail up through ceiling at marked chimney

center point. Go to floor above and see where hole

will be cut. Check to see where existing ceiling joists

and other possible obstructions are located...i.e. wiring,

plumbing etc... If necessary, re-position chimney and/or

fireplace to avoid obstructions.



Cover fireplace collar opening and cut proper sized

chimney hole in chimney. The SK8 pipe allows you to

run pipe through a typical 16” on center joist without

cutting joists.



Frame the ceiling chimney hole as shown in Figure

12. It is good practice to use framing lumber that is the

same size as the ceiling joists; this is a requirement at

attic level.



In order to clear an obstruction, it may be necessary to

offset chimney from vertical. This is accomplished by

using MHSC elbows. Use the 30° Offset Elbow table on

Page 6 to determine proper offset and parts required.

Each offset requires two (2) elbows. The second elbow

is equipped with support straps. It is very important to

install the second elbow in each offset as close to the

ceiling or support as possible so that the elbow straps

can be secured to framing members to help support the

weight of the chimney.



To mark the centerline of the flue, put the fireplace

in final position and measure out from the wall: 8Z⁄v"

(210 mm)

Mark a spot on the ceiling directly above the fireplace.

Draw a line parallel to the back wall through this mark.

(Fig. 11)

Using a plumb bob positioned directly over center point

of fireplace flue collar, mark the ceiling to establish the

chimney center point. (Fig. 11)

FP556

BR/BC

LOCATE CENTER LINE

11/10/97

56M"

(210mm)

FP556

 Locate centerline of chimney with plumb line.

Chimney Centerline

Actual Centerpoint

Plumb Line

Plumb Bob

Imaginary

Centerpoint

 Typical frame for ceiling chimney hole.

FP551

BR/BC

9/29/97

AB AB

A"SK" Series framing = 14Z⁄₂" X 14Z⁄₂" (368 x 368mm)

B"S" Series framing = 17Z⁄₂" X 17Z⁄₂" (445 x 445mm)

Existing Ceiling

Joists

Ceiling

New Framing

Members

Chimney

Hole

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