Morco F-11E Manuale utente

INSTALLATION AND USERS’ MANUAL
F-11E
SUPER COMPACT ROOM SEALED WATER HEATER
10.005.856 01

2
CONTENTS/SOMMAIRE/INHOUDSOPGAVE
ENGLISH:
USERS INSTRUCTIONS
1.- CONTROL PANEL ........................................................................................... 3
2.- STARTING UP THE APPLIANCE......................................................................... 3
3.- OPERATION ................................................................................................... 3
4.- MAINTENANCE ............................................................................................. 5
5.- FROST PROTECTION....................................................................................... 5
TECHNICAL INSTRUCTIONS
6.- DESCRIPTION OF THE APPLIANCE................................................................... 6
7.- TECHNICAL CHARACTERISTICS ....................................................................... 8
8.- FUNCTIONAL DIAGRAM................................................................................. 9
9.- ELECTRICAL DIAGRAM .................................................................................... 10
10.- APPLIANCE DIMENSIONS............................................................................... 11
11.- GENERAL INSTALLATION REQUIREMENTS ........................................................ 12
12.- INSTALLATION INSTRUCTIONS........................................................................ 14
13.- COMMISSIONING INSTRUCTIONS ................................................................. 17
FRANÇAIS:
INSTRUCTIONS D’UTILISATION
1.- PANNEAU DE COMMANDE............................................................................ 18
2.- MISE EN SERVICE DE L’APPAREIL...................................................................... 18
3.- FONCTIONNEMENT ...................................................................................... 18
4.- MAINTENANCE ............................................................................................. 20
5.- PROTECTION ANTI-GEL................................................................................... 20
INSTRUCTIONS TECHNIQUES
6.- DESCRIPTION DE L’APPAREIL............................................................................ 21
7.- CARACTÉRISTIQUES TECHNIQUES .................................................................. 23
8.- SCHÉMA FONCTIONNEL................................................................................ 24
9.- SCHÉMA ÉLECTRIQUE..................................................................................... 25
10.- COTES D’ENCOMBREMENT............................................................................ 26
11.- CRITÈRES GÉNÉRAUX D’INSTALLATION ............................................................ 27
12.- INSTRUCTIONS D’INSTALLATION..................................................................... 29
13.- INSTRUCTIONS DE MISE EN SERVICE.............................................................. 32
NEDERLANS:
GEBRUIKERS-INSTRUCTIES
1.- BEDIENINGSPANEEL....................................................................................... 33
2.- TOESTEL IN GEBRUIK NEMEN......................................................................... 33
3.- BEDIENING.................................................................................................... 33
4.- ONDERHOUD ................................................................................................ 35
5.- VORSTPREVENTIE ........................................................................................... 35
TECHNISCHE INSTRUCTIES
6.- BESCHRIJVING VAN HET TOESTEL ................................................................... 36
7.- TECHNISCHE EIGENSCHAPPEN ...................................................................... 38
8.- FUNCTIE SCHEMA.......................................................................................... 39
9.- ELEKTRISCH SCHEMA ..................................................................................... 40
10.- AFMETINGEN VAN HET TOESTEL .................................................................... 41
11.- ALGEMENE INSTALLATIEVOORWAARDEN ........................................................ 42
12.- INSTALLATIE-INSTRUCTIES................................................................................ 44
13.- INSTRUCTIES INBEDRIJFSTELLING..................................................................... 47

1.- Variable power selector
2.- Water temperature selector
3.- ON-OFF button
4.- Red ‘LOCKOUT’ indicator LED
5.- Orange burner ON indicator LED
IMPORTANT:
The installer must explain to the user how the water heater functions,
including its safety devices and the instructions for use.
To start up the water heater, it must firstly be connected to the mains using the
plug for this purpose.
• Ensure gas and water supplies are connected.
• Ensure the electricity supply is switched on.
Obtaining hot water
To start up the heater depress the ON-OFF button (3). The heater will then be
ready to function automatically when any of the hot water taps are turned on.
The orange LED (5) will come on while the heater is working.
3
1.- CONTROL PANEL
2.- STARTING UP THE APPLIANCE
3.- OPERATION
1 2 53
4
USER

Selecting the required power
Turn the power selector (1) to obtain the desired power.
MAX position indicates 100% power.
MIN position indicates 50% power.
Selecting the hot water temperature
Turn the water temperature dial (2) to obtain the desired
temperature.
MAX position indicates the maximum temperature (minimum flow).
MIN position indicates the minimum temperature (maximum flow).
IMPORTANT: This heater is not thermostatic.
Note: It is advisable to adjust both the power and the water temperature to the
minimum value necessary to cover your requirements. This will save energy and
prolong the life of the appliance, reducing scale deposits on the heat exchanger.
Switching off the water heater
When the hot water tap is turned off, the heater will stop automatically.
To switch off the heater completely, press the ON-OFF button (3).
IMPORTANT: When the heater is switched on for the first time, or if it has
not been used for a certain time, or when a new gas bottle is installed, the
appliance may fail to ignite due to the presence of air in the gas pipes. If
this happens, the heater will ‘LOCK OUT’ and the red LED (4) will be
displayed.
Occasionally, the heater may fail to ignite due to excessively windy
conditions or other adverse atmospheric conditions, causing ‘LOCKOUT’.
Insufficient gas pressure (faulty regulator) or fluctuations in voltage may
also cause ‘LOCKOUT’.
To RESET the heater press the ON-OFF button to switch off then depress the
ON-OFF button to restart. The red LED should now be off and the heater
should ignite when the hot tap is opened.
If the heater locks out persistently, call your installer or the MORCO on
01482 325456 for details of your nearest service agent.
Combustion product removal control device (Air pressure switch)
IMPORTANT: The user must not interfere in any way with this device. Under no
circumstances may it be disconnected, modified or replaced by a different part.
If the flue becomes blocked for any reason, or it is contaminated the heater
will ‘LOCKOUT’. It will be impossible to re-start the heater without fixing the
problem. You should call your installer or phone MORCO on 01482 325456.
4
USER

Note: before carrying out any maintenance or repair operations, the heater MUST
be disconnected from the mains electric, and the gas and water supply.
MORCO recommends yearly inspection of the heater by a qualified CORGI
registered person.
The following inspections should be carried out:
• Check that the electrical installation is in good condition
• Check for soundness of the gas and water installations.
• Check for blockages and contamination of the flue assembly, especially
spiders webs and egg-sacks which can find their way along the flue and into
the venturii causing ‘LOCKOUT’.
• Check for correct gas pressure.
• Check that the burner and heat exchanger are free of soot and other
contamination.
Cleaning the burner
Remove the burner and clean the bars with a soft brush or compressed air. Do
not use chemical products.
Remove the ignition and ionisation spark electrodes and clean the ends.
The electrode unit should be replaced every three years.
Cleaning the heat exchanger
Clean the heat exchanger with hot water. If it is particularly dirty, leave it to soak
in hot soapy water.
Replace the heat exchanger seals when it is refitted.
Cleaning the cover
Clean the cover with a damp cloth. Do not use aggressive detergents.
Scale prevention
If the appliance is installed in a hard water area and if the following appear over time:
• a reduction in the hot water temperature, or
• a reduction in the hot water flow
this means that scale deposits have formed in the heat exchanger.
To reduce this effect, we recommend obtaining the desired working temperature
by using the gas power control and the temperature selector, rather than by
mixing cold water at the tap.
During freezing cold weather, the heater must be drained down to prevent
damage by frost. Turn off the gas and electrical supply.
Turn off the cold water inlet tap to heater.
Turn the temperature selector to the minimum position.
Open all the hot water outlet taps in the installation.
Open the bleed screw on the water valve (see section 6 for location).
When fitted in a caravan holiday home or other similar vehicle there may be a
drain cock on the cold inlet under the floor of the ‘van which may be used instead
of the drain plug on the heater.
5
USER
4.- MAINTENANCE
5.- FROST PROTECTION

INSTALLER
6
This is a room-sealed fan flued water heater with electronic direct ignition with
ionisation safety. It is mains powered and has a mechanically modulating gas
valve responding to water flow rate. Its room sealed combustion chamber,
equipped with a fan for the intake of air from the outside and the removal of
combustion products to the outside, enables it to function totally independently of
the room in which it is installed. For this reason it is ideally suited for use in leisure
accommodation vehicles such as caravan holiday homes, motor homes, and
specialised vehicles. It is also suitable for boats.
6.- DESCRIPTION OF THE APPLIANCE
11
13
4
6
10
7
2
15
1
9
5
14 8
3
12

7
INSTALLER
MAIN COMPONENTS:
1. FRAME including water heater hanging bar.
2. SEALED CHAMBER BASE, forming the combustion chamber together with the
cover.
3. FLUE EXTRACTOR UNIT equipped with an extractor body, fan, air pressure
switch and Ø 60-100 coaxial output.
4. FAN for removing combustion gases via the Ø 60 pipe and allowing air from
outside to enter the chamber.
5. HEAT EXCHANGER made of copper.
6. BURNER made of stainless steel with distribution manifold equipped with
injectors in accordance with gas type.
7. ELECTRODES for ignition and ionisation flame sensor.
8. GAS VALVE equipped with two safety valves, manual power selection,
automatic power modulation depending on water flow and progressive
burner ignition.
9. WATER VALVE equipped with automatic water flow regulator and manual
temperature selector.
10.POWER SUPPLY AND CONTROL: Supplies heater with 1.5 V from a 220-230
VAC mains voltage. Supplies fan and controls removal of combustion products
via the air pressure switch.
11.ELECTRONIC CIRCUIT for ignition and ionisation flame control.
12.AIR PRESSURE SWITCH which cuts off gas flow to burner in case of fan
malfunction
13.Ø 60-100 COAXIALFLUE SPIGOT
14.SUPPLY CABLE
15.WATER FLOW SWITCH: a safety device to prevent the gas water heater ope-
rating if there is no water flowing.

INSTALLER
Connector dimensions and pipe diameters
Gas inlet Natural 3/4”
Connections / inner Ø (mm) Butane-Propane 3/4”
Cold Water Inlet 3/4”
Hot Water Outlet 1/2”
Flue outlet (mm) Ø 60-100
Symbol Units Model F-11E
Power and energy consumption
Nominal output power Pn19,2
Mínimum output power Pmin.6,7
Power modulation range Pmin.- PnkW 6,7-19,2
Nominal energy consumption Qn22,1
Minimum energy consumption Qmin. 8,7
Gas data 2 H Natural G20 20
2 E+ Natural G20/G25 20-25
Connection pressure 3+ Butane G30 mbar 28-30
Propane G31 37
3 B/P Butane G30 30
2 H/2 E+
Natural G20 Hi=9,45 kWh/m3
m3/h 2,34
Natural G25 Hi=8,13 h/m3
2,32
Consumo de gas 3+/(3B/P)
Butane G30 Hi=12,68 kWh/kg
kg/h 1,74
Propane G31 Hi=12,87 kWh/kg
1,72
2 H/2 E+ Natural G20 12,7
Burner pressure at Natural G25 16
nominal power 3+/(3B/P) Butane G30 mbar 27
Propane G31 33,5
Water data
Water flow ∆50°C
l/min
2,3-5,5
∆25°C
l/min
3,7-11
Max. operating pressure bar 13
Min. operating pressure Max. tp. selector bar 0,12
Max. tp. selector bar 0,18
Combustion products
Flow g/s 16
Temperature °C 170
Electrical data
Electrical supply V/Hz 220-230V~50Hz
Maximum absorbed power W 35
Certification, Category and Type Modelo F-11E
EC type test certificate 99BO814
Category I2E+ I2H I3+ I3B/P
Country of destination
BE,FR ES,GB,IE,IT,PT BE,ES,FR,GB,IE,IT,PT NL
Type C12
Degree of electrical protection IP-44
7.- TECHNICAL CHARACTERISTICS
8

INSTALLER
9
10 9
27
2845
25
6
20
14
15
18
1
3
21
13
11
22
7
12
16
17
19
23
24
26
8 .- FUNCTION DIAGRAM
1.-Gas inlet
2.-Water inlet
3.-Gas filter
4.-Lower body
5.-Upper body
6.-Water regulator
7.-Pressure test point
8.-Water filter
9.-Power selector
10.- Servovalve
11.- Injector
12.- Distributor
13.- Main body
14.- Electrode unit
15.- Supply and fan control circuit
16.- Burner
17.- Heat exchanger
18.- Fan unit
19.- Fanl control pressure switch
20.- Ignition box and ionisation safety
device
21.- Micro switch
22.- Distributor connector
23.- Venturii
24.- Sealed chamber
25.- Ø 60-100 coaxial output
26.- Supply cable
27.- Water flow switch

10
INSTALLER
910
8
3
1
4
12
11
2
6
5
7
13
9 .- ELECTRICAL DIAGRAM
1.-ON/OFF button
2.-Power supply connector
3.-Servovalve
4.-Micro switch
5.- Power supply and fanl control circuit
6.-Air pressure switch
7.-Fan
8.-Ionisation electrode
9.-Confirmation electrode
10.- Spark electrode
11.- Red LOCKOUT indicator LED
12.- Orange burner ON indicator LED
13.- Water flow switch
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