Morse 285G Manuale utente

MORSE MFG. CO., INC. • 727 West Manlius Street • P.O. Box 518 • East Syracuse, NY 13057-0518

Phone: 315-437-8475 • Fax: 315-437-1029 • Email: service@morsedrum.com • Website: morsedrum.com

The Specialist In Drum Handling Equipment

MODEL 285G

Forklift-Karrier with 3-Piece Drum Holder

Contents

Page

Receiving Procedures. . . . . . . . . . . . . . . . . . . . 1

Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Safety Information. . . . . . . . . . . . . . . . . . . . . 1 - 2

Machine Description. . . . . . . . . . . . . . . . . . . 3 - 4

Operating Instructions. . . . . . . . . . . . . . .. . . . . 4 - 5

Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . 4

Dimensions to Calculate Lost Load. . . . . . . . . . . 5

Parts Lists and Diagrams. . . . . . . . . . . . . . . . . . 6 - 7

Recommended Spare Parts . . . . . . . . . . . . . . . . . . . . . . 8

Operator’s Manual

for Morse Forklift-Karrier with

3-Piece Drum Holder

Model 285G

Serial Number 0209 to 0516 (MMYY)

Receiving Procedures

Every Morse drum handler is inspected prior to shipping. However,

damage may be incurred during transit.

Check for visible damage. If you choose to accept damaged •

freight, always sign noting the damage on the Bill of

Lading.

Document the damage and have the truck driver sign. We •

recommend keeping a digital camera at your receiving dock

for this purpose.

Open packages expeditiously to check the condition of the •

goods. There is only a 24 hour window to notify the carrier

of any concealed damage.

Immediately • report all damage to the shipping company!

Then you may contact Morse for assistance with your

freight claim.

Morse Manufacturing will not be held responsible for any •

damaged freight that is not signed for as damaged.

Limited 2 Year Warranty

Morse drum handling equipment is guaranteed against defects in

workmanship or materials for two years when used properly within

its rated capacity. Warranty does not cover wear from normal use or

damage from accident or abuse. Motors and other purchased parts

carry the warranties of their manufacturers.

For warranty claims, contact your Morse Dealer to obtain a

return authorization number, and for return freight advice. Return

freight must be prepaid.

In all instances, liability is limited to the purchase price paid or to

repairing or replacing the product. Customer assumes liability for

any modications, unauthorized repairs or parts substitution.

Safety Information

While Morse Manufacturing Co. drum handling equipment is

engineered for safety and efciency, a high degree of responsibility

must be placed upon the machine operator to follow safe practices,

based primarily on common sense, upon which true safety

depends.

Failure to follow the safety precautions in this manual can result in

personal injury or property damage. Observe the same precautions

as with similar machinery where carelessness in operating or

maintenance is hazardous to personnel. Carefully read the safety

precautions below and throughout this manual.

Review the Material Safety Data Sheet(s) for the material(s) in

the drum(s) and take all necessary precautions. Safety shoes,

work gloves, hard hat and other personal protective devices are

recommended.

Prior to initial use, inspect all moving parts and test rotation of chain

wheel and saddle assembly. Inspect saddle assembly for proper

operation. Perform necessary load test, inspections, operator

training, etc.

The Specialist In Drum Handling Equipment

MODEL 285G

Forklift-Karrier with 3-Piece Drum Holder

Operator’s Manual for Morse Forklift-Karrier with 3-Piece Drum Holder Model 285G

Serial Number 0209 to 0516 (MMYY)

morsedrum.com

Safety Information (continued)

DANGER - Indicates a situation which, if not avoided, will result in serious injury or death.

This signal word is limited to the most extreme situations.

WARNING - Indicates a situation which, if not avoided, could result in serious injury or

death.

CAUTION - Indicates a situation which, if not avoided, can result in damage to the machine.

WARNING - The Forklift-Karrier is designed to handle one drum of the types listed at the top of page 3.

Machine Description. DO NOT attempt to handle any other type of drum or object. DO NOT exceed

the weight capacity of 800 Lb. Exceding these ratings is unsafe and could result in equipment damage,

excessive wear or awkward handling.

WARNING - Do Not Modify the Unit. Under no circumstances should any modications be made to

the Morse machinery without factory authorization. Any modications may void the warranty. This

machine was designed to perform a specic job and alterations may result in injury to operator or

machine.

WARNING - No Loose Fitting Clothing. Wear close-tting clothing and safety equipment appropriate

to the job. Loose tting clothing may become caught on the machinery and cause severe personal

injury.

CAUTION – Do Not Transport with Drum Raised. Always lower the drum holder to lowest position

before transporting.

CAUTION - Wear safety shoes with non-slip soles and hard toe protection.

CAUTION: DO NOT allow drum to impact on oor, ground, or dumping station, etc.

The Specialist In Drum Handling Equipment

MODEL 285G

Forklift-Karrier with 3-Piece Drum Holder

Operator’s Manual for Morse Forklift-Karrier with 3-Piece Drum Holder Model 285G

Serial Number 0209 to 0516 (MMYY)

morsedrum.com

Machine Description

The Model 285G Forklift-Karrier is designed to lift, transport, and dispense a

ribbed 55-gallon steel drum 22.5” in diameter. The maximum full-drum capacity

is 800 Lb. The capacity is derated to 500 Lb. for a half-full drum. The half-full

rating is based on the tilt mechanism’s capacity for handling an unbalanced

bottom-heavy drum.

Option

A 19” diameter ribbed 30-gallon steel drum can be handled with model •

55/30-19GR Diameter Adaptor installed.

Important

Please read all instructions thoroughly before attempting to operate your 1.

new Morse drum handler.

When loading, unloading, operating, or maintaining your MORSE drum 2.

handler, always use care and good judgment. Maintain secure footing

and a rm hold. Keep hands and loose clothing away from all moving

parts. Never allow anyone to be below any part of a raised drum handler

or drum. Read operating instructions and review the pictures in the sales

brochure before operation.

This model is a front-end attachment for a forklift, OSHA recommends 3.

that “… the truck (forklift) be marked to identify the attachment(s) and

show the approximate weight of the truck and attachment combination

at maximum elevation with load laterally centered.” See center of gravity

dimensions on page 5 for calculating lost load on your equipment.

The Specialist In Drum Handling Equipment

MODEL 285G

Forklift-Karrier with 3-Piece Drum Holder

Operator’s Manual for Morse Forklift-Karrier with 3-Piece Drum Holder Model 285G

Serial Number 0209 to 0516 (MMYY)

morsedrum.com

Operating Instructions

Before sliding forklift forks into the fork tubes, adjust forks to an 1.

inside spread of 25” minimum. Lock forks into position on the

forklift carriage.

Drive the forklift forward to slip the forks into the fork tubes. 2.

Tighten tee screws (item #8) to secure the Forklift Karrier to

the forks.

Pull the linch pin (item 109), open the toggle clamp and swing 3.

both hinged bands to the open position. Push Kontrol-Karrier

against drum so that saddle will encircle drum.

Drive the forklift with the Forklift Karrier near oor level to 4.

position the saddle band around the middle of the drum between

the ribs.

Secure the drum: Close the two hinged bands around the drum, 5.

latch the toggle clamp and insert the linch pin (see detail A).

Remove pull chain (item #11) from chain box on base frame 6.

and place end of loop near operator’s seat.

Raise forks to clear the oor and transport drum in vertical 7.

position to dispensing location.

To pour drum: pull on chain (item #11), rotating drum to angle 8.

required for dispensing. To control the pouring angle of the

drum, pay out one side of chain and pull the other side to

prevent the drum from free-wheeling.

If the Forklift-Karrier is equipped with the MORStop Tilt-Brake, 9.

there is no need to hold tension on both sides of the chain loop.

Braking is immediate and self-actuating, without additional

steps by the operator. To add the MORStop Tilt-Brake to your

Forklift-Karrier, order kit for eld installation (part # 3900-P).

When dispensing is completed, rotate the drum back to vertical 10.

and return drum. While transporting, ensure that the drum is

raised away from the oor to prevent the drum bottom from

interfering with a pallet or other obstacle.

Maintenance

Periodic inspection for the general condition of structural and

mechanical components is imperative for safe and efcient

operation.

Lubricate gear teeth and roller chain.1.

Clean and oil saddle hinges and other moving parts periodically. 2.

Clean and lubricate more often in environments where dust, dirt

or other foreign particles will effect the performance of moving

parts.

Periodically inspect all moving parts, framework, drum holder 3.

and contact areas for signs of wear, fatigue, or loosening.

Tighten, adjust, or replace parts as necessary to prevent failure

and maintain proper function.

Worn or damaged parts must be properly replaced with the 4.

correct, genuine Morse parts.

Detail A

The Specialist In Drum Handling Equipment

MODEL 285G

Forklift-Karrier with 3-Piece Drum Holder

Operator’s Manual for Morse Forklift-Karrier with 3-Piece Drum Holder Model 285G

Serial Number 0209 to 0516 (MMYY)

morsedrum.com

The Specialist In Drum Handling Equipment

MODEL 285G

Forklift-Karrier with 3-Piece Drum Holder

Operator’s Manual for Morse Forklift-Karrier with 3-Piece Drum Holder Model 285G

Serial Number 0209 to 0516 (MMYY)

morsedrum.com

ITEM QTY. PART # DESCRIPTION

1 1 5000G-P SADDLE ASM, MORCINCH, MOR, 3PC

2* 1 3849B-P BEARING BLOCK, SLIDING IDLER

3* 2 19-P BEARING, 3/4” ID X 2-1/2”

4* 2 64-P ROLL PIN, 3/16 X 1-1/4

5 2 535-P HHCS, 3/8-16 X 1-1/4 GR5

6 2 1474-P WASHER, 3/8 SPLIT LOCK

7 1 55-P WASHER, 3/4 SAE FL 1-1/2 OD

8 2 58-P SET SCREW, LOCK TEE, 285

9* 1 1304-P GUIDE, POCKET CHAIN WHEEL

10* 1 1303-P POCKET CHAIN WHEEL, 3/4 BORE

11* 1 3-285-P CHAIN, PULL, POCKET 20’ LENGTH

12 1 15-P COLLAR, 3/4” ID

13* 1 7-P BEARING, 3/4” ID X 1-1/2”

14* 1 1411-P SPACER, SHAFT W/ 12T SPROCKET

15* 1 1302-P SHAFT W/ 12T SPROCKET, POCKET

ITEM QTY. PART # DESCRIPTION

16 1 795-P LINK, MASTER, #35 CHAIN

17* 1 735-P KEY, WOODRUFF, SIZE 9, ASA606

18* 1 14-P GEAR, PINION, 7 TOOTH

19* 1 13-P SPROCKET #35 36T, 3/4” BORE

20* 1 12-P CHAIN, ROLLER, #35 W/ M LINK

21 1 4473-P SPACER, SPUR GEAR, MOR

22* 1 23-P GEAR, SPUR, 72T, 1” HOLE

23 1 29-P SPACER, SPUR GEAR .15”

24 2 4370-P SHCS, 3/8-16 X 1-3/8

25 2 1169-P NUT, 3/8-16 REV HEX LOCK

26* 1 18-P BEARING, 1” ID X 2-1/2”

27 1 16-P COLLAR, 1” ID

28 1 4235-P CAP, PLASTIC, DRIVE SHAFT

29 2 2182-P WIRE / CABLE TIE, 4-33/64 (NOT SHOWN)

30 1 4285-P COVER SET, 30:1 GEARS, REG

* Recommended spare parts.

The Specialist In Drum Handling Equipment

MODEL 285G

Forklift-Karrier with 3-Piece Drum Holder

Operator’s Manual for Morse Forklift-Karrier with 3-Piece Drum Holder Model 285G

Serial Number 0209 to 0516 (MMYY)

morsedrum.com

ITEM QTY. PART # DESCRIPTION

101 2 1296-P HHCS, 1/4-20 X 7-1/2 GR5

102 2 1297-P NUT, 1/4-20 REV HEX LOCK

103 1 4491-P HINGE CPT, DRIVE, 3PC, MOR

104 1 4490-P HINGE CPT, IDLER, 3PC, MOR

105 2 2872-P NUT, 3/8-24 FIN HEX, PCR-2000

106 1 2674-P THREADED BARREL, CAMLOCK

107 1 2870-P THREADED ROD, PCR-2000

108 1 2680-P CHAIN, KEEPER, LINCH PIN, 6”

109 1 2871-P LINCH PIN, 3PC SADDLE

The Specialist In Drum Handling Equipment

MODEL 285G

Forklift-Karrier with 3-Piece Drum Holder

Operator’s Manual for Morse Forklift-Karrier with 3-Piece Drum Holder Model 285G

Serial Number 0209 to 0516 (MMYY)

morsedrum.com

Recommended Spare Parts Kit Number: RP285-03.01

Kit Description: Kit, Spare Parts, 285G

Qty. Part # Description

1 3849B-P BEARING BLOCK, SLIDING IDLER

2 19-P BEARING, 3/4” ID X 2-1/2”

2 64-P ROLL PIN, 3/16 X 1-1/4

1 1304-P GUIDE, POCKET CHAIN WHEEL

1 1303-P POCKET CHAIN WHEEL, 3/4 BORE

1 3-285-P CHAIN, PULL, POCKET 20’ LENGTH

1 7-P BEARING, 3/4” ID X 1-1/2”

1 1411-P SPACER, SHAFT W/ 12T SPROCKET

1 1302-P SHAFT W/ 12T SPROCKET, POCKET

1 735-P KEY, WOODRUFF, SIZE 9, ASA606

1 14-P GEAR, PINION, 7 TOOTH

1 13-P SPROCKET #35 36T, 3/4” BORE

1 12-P CHAIN, ROLLER, #35 W/ M LINK

1 23-P GEAR, SPUR, 72T, 1” HOLE

1 18-P BEARING, 1” ID X 2-1/2”

Indice

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