Morse 195AM-A Manuale utente

Contents

Page

Receiving Procedures. . . . . . . . . . . . . . . . . . . . 1

Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Safety Information. . . . . . . . . . . . . . . . . . . . . 1 - 2

Machine Description. . . . . . . . . . . . . . . . . . . 3

Operating Instructions. . . . . . . . . . . . . . .. . . . . 4

Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . 4

Parts Lists and Diagrams. . . . . . . . . . . . . . . . . . 5 - 6

Operator’s Manual

for Morse Kontrol-Karrier

with Spark Resistant Parts and

Air Power Tilt

Model 195AM-A

with Serial Number 240203 to 249030

Receiving Procedures

Every Morse drum handler is inspected prior to shipping. However,

damage may be incurred during transit.

Check for visible damage. If you choose to accept damaged•

freight, always sign noting the damage on the Bill of

Lading.

Document the damage and have the truck driver sign. We•

recommend keeping a digital camera at your receiving dock

for this purpose.

Open packages expeditiously to check the condition of the•

goods. There is only a 24 hour window to notify the carrier

of any concealed damage.

Immediately• report all damage to the shipping company!

Then you may contact Morse for assistance with your

freight claim.

Morse Manufacturing will not be held responsible for any•

damaged freight that is not signed for as damaged.

Limited 2 Year Warranty

Morse drum handling equipment is guaranteed against defects in

workmanship or materials for two years when used properly within

its rated capacity. Warranty does not cover wear from normal use or

damage from accident or abuse. Motors and other purchased parts

carry the warranties of their manufacturers.

For warranty claims, contact your Morse Dealer to obtain a

return authorization number, and for return freight advice. Return

freight must be prepaid.

In all instances, liability is limited to the purchase price paid or to

repairing or replacing the product. Customer assumes liability for

anymodications,unauthorizedrepairsorpartssubstitution.

Safety Information

While Morse Manufacturing Co. drum handling equipment is

engineeredforsafetyandefciency,ahighdegreeofresponsibility

must be placed upon the machine operator to follow safe practices,

based primarily on common sense, upon which true safety

depends.

Failure to follow the safety precautions in this manual can result in

personal injury or property damage. Observe the same precautions

as with similar machinery where carelessness in operating or

maintenance is hazardous to personnel. Carefully read the safety

precautions below and throughout this manual.

Review the Material Safety Data Sheet(s) for the material(s) in

the drum(s) and take all necessary precautions. Safety shoes,

work gloves, hard hat and other personal protective devices are

recommended.

Prior to initial use, inspect all moving parts and test rotation of chain

wheel and saddle assembly. Inspect saddle assembly for proper

operation. Perform necessary load test, inspections, operator

training, etc.

MORSE MFG. CO., INC. • 727 West Manlius Street • P.O. Box 518 • East Syracuse, NY 13057-0518

Phone: 315-437-8475 • Fax: 315-437-1029 • Email: service@MorseDrum.com • Webpage: MorseDrum.com

The Specialist In Drum Handling Equipment

Model 195AM-A

Kontrol-Karrier with Spark Resistant Parts

and Air Power Tilt

The Specialist In Drum Handling Equipment

Model 195AM-A

Kontrol-Karrier with Spark Resistant Parts

and Air Power Tilt

Operator’s Manual for Morse Model 195AM-A

Serial Number 240203 to 249030

MorseDrum.com

Safety Information (continued)

DANGER - Indicates a situation which, if not avoided, will result in

serious injury or death. This signal word is limited to the most extreme

situations.

WARNING - Indicates a situation which, if not avoided, could result in

serious injury or death.

CAUTION - Indicates a situation which, if not avoided, can result in

damage to the machine.

WARNING

The Kontrol-Karrier is designed to handle one drum of the types

listed under Machine Description. DO NOT attempt to handle

any other type of drum or object. DO NOT exceed the weight

capacity of 1,500 Lb. full drum and 800 Lb. half-full drum.

WARNING - Do Not Modify the Unit

Undernocircumstancesshouldanymodicationsbemadeto

theMorsemachinerywithoutfactoryauthorization.Anymodicationsmayvoidthewarranty.Thismachine

wasdesignedtoperformaspecicjobandalterationsmayresultininjurytooperatorormachine.

WARNING - No Loose Fitting Clothing

Wearclose-ttingclothingandsafetyequipmentappropriatetothejob.Loosettingclothingmaybecome

caught on the machinery and cause severe personal injury.

WARNING - Wear Safety Shoes

Wear safety shoes with non-slip soles and hard toe protection.

WARNING - Watch Out for Pinch Points

Stay clear of moving parts.

CAUTION - DO NOT allow drum to impact on oor, ground, or dumping station, etc.

Important

1. Review the Material Safety Data Sheet(s) for the material(s) in the drum(s) and take all necessary precautions. Safety shoes, work

gloves, hard hat and other personal protective devices are recommended.

2. Please read all instructions thoroughly before attempting to operate your new MORSE drum handler.

Machine Description

1. The model 195AM-A has a maximum capacity rating of 1,500 Lb. full drum and 800 Lb. half-full drum and is designed to lift, move

and pour 55-gallon steel drums. DO NOT exceed these ratings. Exceeding these ratings or handling drums other than those

mentioned above is unsafe and could result in equipment damage, excessive wear or awkward handling. Options and accessories

are available for model 195AM-A to enable handling different sizes and types of drums (see Options and Accessories).

2. The model 195AM-A is a “Group 1 - Structural and Mechanical” Below-the-Hook Lifting Device which is covered by the American

National Standard ANSI/ASME B30.20. The user should comply with all aspects of this standard.

3. When loading, unloading, operating, or maintaining your MORSE drum handler, always use care and good judgment. Maintain

securefootingandarmhold.Keephandsandlooseclothingawayfromallmovingparts.Neverallowanyonetobebelowany

part of a raised drum handler or drum. Read operating instructions and review the pictures in the sales brochure before operation.

The Specialist In Drum Handling Equipment

Model 195AM-A

Kontrol-Karrier with Spark Resistant Parts

and Air Power Tilt

Operator’s Manual for Morse Model 195AM-A

Serial Number 240203 to 249030

MorseDrum.com

Assembly Instructions

1. Install speed reducer oil vent plug and check oil level as shown in the speed reducer owners manual.

2. Air motor requires 20 PSI at 22 SCFM. Operating the air motor at higher pressures will reduce the life of the air motor and

power transmission components.

3. Prior to initial use, inspect all moving parts and test rotation of saddle assembly. Inspect cinch chain and cinch chain for

proper operation. Perform necessary load test, inspections, operator training, etc. as prescribed in the ANSI/ASME B30.20

standard.

Operating Instructions

1. WithKontrol-Karrierstandingontheoor,lowerhoistandengagehoisthookintotheliftingeye.

2. RaisehoisttoliftKontrol-Karrierclearofoorandmoveittothedrum.

3. Position Kontrol-Karrier at a height which aligns the saddle band with the

center of the drum.

4. With the cinch chain (item 25) hanging freely, push Kontrol-Karrier against

the drum to surround the drum with the saddle band.

5. Drape the cinch chain across the front of the drum and insert one chain link

into the slot on the ratchet (item 22). Turn the ratchet clockwise to tighten the

cinch chain around the drum.

6. Raise hoist and position the drum at the pouring station.

7. Pour the drum by pulling lever clockwise on the control valve (item 3).

8. After pouring is completed, rotate the drum back to vertical position and lower

hoisttoreturndrumtooor.

9. To remove drum: Pull ratchet clockwise to relieve pressure on ratchet teeth.

Lift pawl (item 18) to release teeth engagement and rotate ratchet counter-

clockwise to loosen chain and allow its removal from notch.

Maintenance

1. Inspect oil level in speed reducer.

2. Periodically inspect all moving parts, framework, cinch chain, and contact ar-

eas for signs of wear, fatigue, or loosening. Perform all inspections, load tests,

and maintenance according to the ANSI/ASME B30.20 standard.

3. Ensure all labels are in place. Product labels should be inspected periodically

and cleaned as necessary to maintain good legibility. Please contact Morse

Mfg. Co. for replacement labels.

Options and Accessories to enable handling different sizes and types of drums with model 195AM-A.

A smaller diam-

eter drum can be

handled if the cor-

rect size Diameter

Adaptor is installed.

Adaptors simply lift

in and out of the

drum holder. See

Diameter Adaptor

literature.

A 55-gallon plastic

drum can be han-

dled if the unit is

equipped with the

adjustable HDPS

Bracket (Part #

1465M-P). This

brackettsinto

socket tube on

the drum holder,

and prevents a

55-gallon plastic

drum from slipping

lengthways.

Model 55/30M-16

for 15.5” to 16” diameter drum.

Model 55/30M-19 for

18.5” to 19” diameter drum.

The Specialist In Drum Handling Equipment

Model 195AM-A

Kontrol-Karrier with Spark Resistant Parts

and Air Power Tilt

Operator’s Manual for Morse Model 195AM-A

Serial Number 240203 to 249030

MorseDrum.com

ITEM # QTY. PART # DESCRIPTION

1 2 1518-P NUT, 1/4-20 NYLON LOCK

2 1 2888-P MOUNT, CONTROL VALVE, 195A-A

3 1 2890-P CONTROL VALVE, 195A-A

4 2 1866-P WASHER, 1/4 USS 3/4 OD

5 2 1714-P HHCS, 1/4-20 X 3/4 GR2

6 1 4196M-P OVERHEAD WELD, 195AM-A

7 1 1473-P NUT, 5/8-11 REV HEX LOCK

8 1 565-P HHCS, 5/8-11 X 4-1/2 GR5

9 1 2854-P IDLER ARM W/ BEARINGS, 195A

10 1 570-P COLLAR, 1-1/2” ID

11* 2 560-P BEARING, 1-1/2” ID X 2”, GR

12 1 4201M-P SADDLE ASM, 195AM-A

13 2 540-P WASHER, 1-1/2 SAE FL 3” OD

14 1 726M-P HINGE PLATE CPT, 1/4” SR

15 1 4200M-P SADDLE WELD, 195AM-A

16 1 1296-P HHCS, 1/4-20 X 7-1/2 GR5

17 1 1297-P NUT, 1/4-20 REV HEX LOCK

18 1 168-P PAWL, WITH DRILLED HOLE

19 1 169-P SPRING, PAWL

20 1 170-P SCREW, 3/8 DIA X 5/8 SHOULDER

21 1 710-P RETAINER, RATCHET PUSH NUT 3/4

22 1 165SS-P RATCHET, STEEL-IT

23 1 4409-P GRIP, HANDLE 7/8” X 4-3/4” RED

24 1 165KIT-P KIT RATCHET CHAIN TIGHTENER

25 1 4408-P CHAIN, CINCH, 9/32 SS, 38 LINK

26 1 4081-P NUT, M8 ESNA, 8MM

27 1 525-P KEY, WOODRUFF, SIZE F, ASA1211

28 1 4079-P HHCS, M8 X 60 MM CL8.8, 8MM

29 2 1644-P WASHER, 1/2 SPLIT LOCK

30 2 1502-P HHCS, 7/16-14 X 1-1/4 GR5

31 1 4067-P SPEED REDUCER, 195, HELICAL

32 1 3652-P PLUG, SPEED REDUCER, GR SERIES

33 4 535-P HHCS, 3/8-16 X 1-1/4 GR5

34 4 1474-P WASHER, 3/8 SPLIT LOCK

35 1 290-A-2P MOTOR, 2HP, AIR, 56C

36 2 4676-P HYD FIT, PIPE ADAPTER 3/8-1/2

37 1 2891-P HOSE, 12’, SELF COILING 195A-A

38 1 AC980-P MUFFLER ASM, 290-A-2P, 195

39 1 4414-P COVER, CINCH CHAIN, FLEX PVC

40 1 4710-P PIN, BOW TIE COTTER, MOR

* Recommended spare parts

The Specialist In Drum Handling Equipment

Model 195AM-A

Kontrol-Karrier with Spark Resistant Parts

and Air Power Tilt

Operator’s Manual for Morse Model 195AM-A

Serial Number 240203 to 249030

MorseDrum.com

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