Morse 400A-96SS Manuale utente

The Specialist In Drum Handling Equipment

Model 400A-96SS

Stainless Steel Hydra-Lift, 96”, Manual Lift & Tilt

morsedrum.com

CONTENTS

Page

Receiving Procedures. . . . . . . . . . . . . . . . . 1

Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Safety Information. . . . . . . . . . . . . . . . . . . . . 1 - 2

Machine Description. . . . . . . . . . . . . . . . . . . 3 - 4

Assembly Instructions. . . . . . . . . . . . . . . . . . . . 5

Operating Instructions. . . . . . . . . . . . . . . . . . 6

Maintenance. . . . . . . . . . . . . . . . . . . . . . . 6

Safety Information

While Morse Manufacturing Co. drum handling equipment

is engineered for safety and e󰀩ciency, a high degree of

responsibility must be placed upon the machine operator

to follow safe practices, based primarily on common sense,

upon which true safety depends.

Failure to follow the safety precautions in this manual can

result in personal injury or property damage. Observe

the same precautions as with similar machinery where

carelessness in operating or maintenance is hazardous to

personnel. Carefully read the safety precautions below and

throughout this manual.

Receiving Procedures

Every Morse drum handler is inspected prior to shipping.

However, damage may be incurred during transit.

• Check for visible damage. If you choose to accept

damaged freight, always sign noting the damage on the

BILL OF LADING.

• Document the damage and have the truck driver sign. We

recommend keeping a digital camera at your receiving

dock for this purpose.

• Open packages expeditiously to check the condition of the

goods. There is only a 24 hour window to notify the carrier

of any concealed damage.

• IMMEDIATELY REPORT ALL DAMAGE TO THE

SHIPPING COMPANY! Then you may contact Morse for

assistance with your freight claim.

• Morse Manufacturing will not be held responsible for any

damaged freight that is not signed for as damaged.

Delivery to non-business addresses without a loading dock

result in additional freight charges. Residential delivery

fees, inside delivery fees, re-delivery charges, and lift gate

services will be added by the truck line, and are non-

negotiable.

Limited 2 Year Warranty

Morse drum handling equipment is guaranteed against

defects in workmanship or materials for TWO YEARS when

used properly within its rated capacity. Warranty does not

cover wear from normal use or damage from accident

or abuse. Motors and other purchased parts carry the

warranties of their manufacturers.

For warranty claims, contact your Morse Dealer to obtain a

return authorization number, and for return freight advice.

Return freight must be prepaid.

In all instances, liability is limited to the purchase price paid

or to repairing or replacing the product. Customer assumes

liability for any modications, unauthorized repairs or parts

substitution.

Operator’s Manual

for Morse

Stainless Steel Hydra-Lift Drum Karrier

with Manual Lift and Tilt

Model 400A-96SS

Serial Number 1210 to ____ (MMYY)

The Specialist In Drum Handling Equipment

Model 400A-96SS

Stainless Steel Hydra-Lift, 96”, Manual Lift & Tilt

Operator’s Manual for Morse Stainless Steel Hydra-Lift Karrier with Manual Lift and Tilt

Model 400A-96SS Serial Number 1210 to ____ (MMYY)

morsedrum.com

Safety Information (continued)

DANGER - Indicates a situation which, if not avoided, will result in

serious injury or death. This signal word is limited to the most extreme

situations.

WARNING - Indicates a situation which, if not avoided, could result in

serious injury or death.

CAUTION - Indicates a situation which, if not avoided, can result in

damage to the machine.

CAUTION – Do Not Transport with Drum Raised

ALWAYS LOWER THE DRUM HOLDER TO LOWEST POSITION BEFORE TRANSPORTING. The unit

can become unstable when transporting with a raised load.

DANGER - Stay Clear of Power Lines

KEEP WELL CLEAR OF POWER LINES. Never approach a power line. Current in a high voltage line

may arc some distance from the wire to the steel framed, grounded machine.

WARNING

The Hydra-Lift Karrier is designed to handle one drum of the types listed at the top of page 3, under

Machine Description. DO NOT attempt to handle any other type of drum or object. DO NOT exceed

the weight capacity of 800 Lb.

WARNING - Level Floors Only

For operation only on clean, level oors of suitable bearing capacity. Do not use on sloped surfaces,

ramps, irregular or debris strewn oors.

WARNING - Do Not Modify the Unit

Under no circumstances should any modications be made to the Morse machinery without factory au-

thorization. Any modications may void the warranty. This machine was designed to perform a specic

job and alterations may result in injury to operator or machine.

WARNING - No Loose Fitting Clothing

Wear close-tting clothing and safety equipment appropriate to the job. Loose tting clothing may become

caught on the machinery and cause severe personal injury.

WARNING - Hydraulic Fluid Under Pressure Can Be Hazardous

Escaping hydraulic uid under pressure can penetrate the skin, causing serious injury. Avoid the hazard

by relieving pressure before disconnecting hydraulic lines. Keep hands and body away from pinholes

and nozzles, which eject uid under high pressure. Use a piece of cardboard to search for leaks. If an

accident occurs, see a doctor immediately and inform them of the nature of the accident.

CAUTION - Wear Safety Shoes

Wear safety shoes with non-slip soles and hard toe protection.

WARNING: This product can expose you to chemicals including barium sulfate, cobalt, titanium

dioxide, and 2-methylimidazole, which are known to the State of California to cause cancer, and

bisphenol-A, which is known to the State of California to cause birth defects or other reproductive harm.

For more information go to www.P65Warnings.ca.gov

The Specialist In Drum Handling Equipment

Model 400A-96SS

Stainless Steel Hydra-Lift, 96”, Manual Lift & Tilt

Operator’s Manual for Morse Stainless Steel Hydra-Lift Karrier with Manual Lift and Tilt

Model 400A-96SS Serial Number 1210 to ____ (MMYY)

morsedrum.com

Machine Description

The Model 400A-96SS Hydra-Lift Karrier will pour a drum up to 96” high,

measured from the oor to the lowest point of a horizontal drum. It is de-

signed to lift, transport, and dispense a 55-gallon steel or ber drum 22” to

23.5” in diameter.

The maximum full-drum capacity is 800 Lb. The capacity is derated to 500

Lb. for a half-full drum. The half-full rating is based on the tilt mechanism’s

capacity for handling an unbalanced bottom-heavy drum.

Options

A smaller diameter drum can be handled with the correct size 55/30SS•

Series Diameter Adaptor installed (see Diameter Adaptor literature).

The adjustable Bracket Assembly (Part # 4556SS-P) is • required to

handle a plastic drum without a top rim (see gure 2.1). The Bracket

Assembly is also recommended when handling a ber drum. You can

also use the Bracket Assembly when handling a rimmed drum.

To handle a 55-gallon plastic drum with suitable top rim, you • must

install either the Bracket Assembly or the Top Rim Clamp (Part #

4560SS-P) (see gure 2.2). You can use the Top Rim Clamp to handle

a 55-gallon plastic, steel or ber drum with suitable top rim.

Controls

The Morse Hydra-Lift Karrier is manually propelled and steered.

There are two functions for the operator to control (Figure 2.3):

“LIFT” and lower function for vertical positioning of the drum1.

“TILT” function to control the degree of rotation of the drum2.

LIFT and Lower Function

To raise the drum

Insert pump lever handle into pump socket.1.

With the release valve closed, begin to pump the lever handle. The drum will 2.

lift.

To lower the drum

Open the release valve slowly, a part of a turn. Allow the drum to descend at a 1.

controlled rate. The valve may be reclosed to hold the drum at any height.

TILT Function

To tilt the drum

Pull down on one side of chain, rotating drum to angle required for pouring.1.

For best control of drum pouring angle, pay out one side of the chain loop while 2.

pulling in the other side. This helps you to hold back the drum rotation if the

contents of the drum shift.

The pull chain pin on the corner of the overhead assembly can be used to3.

prevent drum rotation. Simply “tie-o󰀨” the chain by engaging in into the pin.

If the drum handler is equipped with the MORStop Tilt-Brake, there is no need 4.

to hold tension on both sides of the chain loop. Braking is immediate and self-

actuating, without additional steps by the operator. To add the MORStop Tilt-

Brake to your drum handler, order part # 3900SS-P for a eld installation kit.

Figure 2.3

Figure 2.2

Plastic drum being

lifted with part number

4560SS-PTop RimClamp

Assembly installed.

Figure 2.1

Plastic drum being lifted

with part number 4556SS-P

Bracket Assembly installed.

The Specialist In Drum Handling Equipment

Model 400A-96SS

Stainless Steel Hydra-Lift, 96”, Manual Lift & Tilt

Operator’s Manual for Morse Stainless Steel Hydra-Lift Karrier with Manual Lift and Tilt

Model 400A-96SS Serial Number 1210 to ____ (MMYY)

morsedrum.com

WARNING - Watch Out for Pinch Points

Stay clear of moving parts. Operator should remain behind the push handle during the lift operation.

Floor Lock

The step-down oor lock is located behind the base. Step-

ping down on the oor lock until it locks in the down position

activates the oor lock. When the oor lock is activated it prevents

unwanted free wheeling of the unit. Floor conditions determine the

e󰀨ectiveness of the oor lock. The operator should verify its holding

action before depending on it to hold.

MORcinch Drum Holder Assembly

The drum holder assembly (or “saddle assembly”) is the component

on the Hydra-Lift Karrier that is intended to hold the drum. The

MORcinch drum holder assembly is designed to secure a standard

ribbed 55-gallon steel drum around it’s middle using a cinch chain

and ratchet tightening system. The MORcinch drum holder accepts

accessories for handling a plastic drum, a ber drum, or smaller

diameter drums (see Options on pg. 3).

Figure 3.1

The Specialist In Drum Handling Equipment

Model 400A-96SS

Stainless Steel Hydra-Lift, 96”, Manual Lift & Tilt

Operator’s Manual for Morse Stainless Steel Hydra-Lift Karrier with Manual Lift and Tilt

Model 400A-96SS Serial Number 1210 to ____ (MMYY)

morsedrum.com

Operating Instructions

Push the Hydra-Lift Karrier to the drum.1.

Using the “LIFT” control as described in “Machine Description2.

- Controls” (page 3) , position the drum holder assembly with

the back band at the middle of the drum. (Figure 3.1). With the

ratchet plate swung open and the cinch chain hanging from the

chain hook, push the unit until the back band rests rmly against

the drum. Some adjustment to the tilt angle of the saddle may be

necessary to ensure band ts ush on the drum.

Attaching the drum: Drape the chain across the front of the drum3.

and engage a link into the slot in the ratchet (Figure 3.2). Turn

the ratchet clockwise to tighten chain. If ratchet turns until the

pawl is beyond the last ratchet tooth, turn the ratchet back and

slide the next link into the ratchet slot and try tightening again.

The chain must be held tightly against the drum with the pawl

engaged securely in the ratchet teeth.

Operate the lift function to lift drum clear of oor. Roll to

dispensing location. NOTE: Do not allow the drum to impact on

oor, pouring station, etc. or a spill or damage could occur.

CAUTION – Do Not Transport with Drum Raised

ALWAYS LOWER THE DRUM HOLDER TO LOWEST POSITION BEFORE TRANSPORTING.

The unit can become unstable when transporting with a raised load.

Lift drum to desired pouring height. Operate the tilt control as described in5. “Machine Description - Controls” (page 3) to adjust the

drum attitude. This is especially important when lifting an open drum. The oor lock should be engaged while dispensing / draining.

When dispensing is complete, tilt drum back to upright position. Disengage the oor lock and lower the drum to transporting height; 6.

about 6” o󰀨 the oor.

WARNING - Stay Clear of Raised Drum

NEVER allow anyone to be below any part of a raised drum handler or drum. Remain behind the

push handle while handling a drum.

WARNING – Do NOT Disengage the Cinch Chain When Drum is o󰀨 the Ground

When the drum is in the upright position, lower the drum to the oor before releasing the cinch chain.

Push the unit to the drum storage area and lower to the oor in an upright position. Release the cinch chain from the ratchet by 7.

applying pressure to the ratchet handle in a clockwise direction with one hand and opening the pawl to free the ratchet with the other

hand. Remove the cinch chain link from the ratchet.

Maintenance

Periodic inspection for the general condition of structural and mechanical components is imperative for safe and e󰀩cient operation.•

Periodically inspect all moving parts, framework, and contact areas for signs of wear, fatigue, or loosening. Tighten, adjust, or •

replace parts as necessary to prevent failure and maintain proper function.

Inspect the hydraulic system for oil drips, hose damage, or other signs of wear. Inspect the level and condition of the hydraulic uid. •

Replace any parts that show signs of wear.

Grease wheel bearings periodically. Oil or grease all moving parts including: the three clevis pins and the surfaces of the boom which•

contact the inside of the mast cap, the hinge pin, the gears and sprockets in the tilt drive, and the ratchet and pawl.

Worn or damaged parts must be properly replaced with the correct, genuine Morse parts.•

Hydraulic pump should be lled with the provided quart of Mobil ATF D/M (Morse part # 3983-P). Material safety data sheet (MSDS) •

is available online. Change oil yearly, sooner depending on dirty conditions or outdoor use.

Figure 3.2

Indice

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