Multilink 010-505-10 Manuale utente

INSTALL AND OPERATION

Multilink Inc. 580 Ternes Ln. | Elyria,OH 44035 | 440.366.6966 | www.gomultilink.com

Installation and Operation Manual

Safety Automatic Transfer Switch

Documented Power Supply Models

MODEL PART NUMBER INPUTS OPTIONS

Safety Automatic

Transfer Switch

010-505-10 120 VAC 60Hz Mates with EDP

Series Only

Safety Automatic

Transfer Switch

010-505-20 120 VAC 60Hz Universal with

Line Interactive

UPS’

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Section 1: Critical Safety Issues 3

Safety Admonishments................................................................................................................................................................................................... 3

Emergency Shutdown..................................................................................................................................................................................................... 4

General Safety Issues........................................................................................................................................................................................................ 4

Safety Issues with the SATS Installation & Use....................................................................................................................................................... 4

Multiple Power Sources................................................................................................................................................................................................... 5

Enclosure Safety Issues.................................................................................................................................................................................................... 5

Section 2: Introduction 6

Safety Automatic Transfer Switch Overview of Operation................................................................................................................................. 6

Features................................................................................................................................................................................................................................. 6

Unpacking & Inspection.................................................................................................................................................................................................. 6

Missing or Damaged Items............................................................................................................................................................................................ 7

Original Shipping Container.......................................................................................................................................................................................... 7

Section 3: Front Panel Controls & Connections 8

Controls................................................................................................................................................................................................................................. 8

Connections ........................................................................................................................................................................................................................ 8

Section 4: Installation and Setup 9

Preparation .......................................................................................................................................................................................................................... 9

Grounding............................................................................................................................................................................................................................ 9

Placement in the Enclosure.........................................................................................................................................................................................10

Wiring ..................................................................................................................................................................................................................................11

Section 5: Startup & Operation 13

Operating Modes.............................................................................................................................................................................................................13

Section 6: Shutdown 15

Section 7: Replacement Parts 15

Part List...............................................................................................................................................................................................................................15

Section 8: Troubleshooting 16

Section 9: Specications 17

Parameter Specications & Notes .............................................................................................................................................................................17

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EMI / RFI STATEMENT

This device has been designed and manufactured to comply with the EMI / RFI emission limits and

immunity characteristics as set forth in Standards EN 55022 and EN 55024. These limits are designed

to provide reasonable protection against harmful interference when this equipment is operated in a

commercial environment. This equipment generates, uses, and can radiate radio frequency energy and,

if not installed in accordance with this instruction manual, may cause harmful interference to radio

communications.

Critical Safety Issues

Section 1: Critical Safety Issues

SAFETY ADMONISHMENTS

Three dierent levels of safety admonishments are used within this instruction manual; specically

DANGER, WARNING, and CAUTION.

Trois niveaux diérents d’avertissements de sécurité sont utilisés dans ce mode d’emploi; spéciquement DAN-

GER, AVERTISSEMENT et ATTENTION.

DANGER

The statement following the DANGER heading alerts the equipment user of a potentially life or

health-threatening situation unless precautions are taken against it. Admonishments of this nature

usually entail the hazards of electrical shock or those encountered that may result in physical injury.

La déclaration sous la rubrique DANGER avertit l’utilisateur de l’équipement d’une situation potentiellement

mortelle ou mortelle, sauf si des précautions sont prises contre lui. Les admonistances de cette nature entraî-nent

habituellement les dangers d’un choc électrique ou ceux rencontrés qui peuvent entraîner des blessures phy-

siques.

WARNING / AVERTISSEMENT

The statement following the WARNING heading alerts the equipment user of a condition or procedure that

could result in interruption of service to the users or subscribers of the service receiving power from this

product.

La déclaration sous le chapitre AVERTISSEMENT avertit l’utilisateur de l’équipement d’une condition ou d’une

procédure qui pourrait entraîner une interruption de service pour les utilisateurs ou les abonnés du service qui

reçoit l’alimentation de ce produit.

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Section 1: Critical Safety Issues 3

Safety Admonishments................................................................................................................................................................................................... 3

Emergency Shutdown..................................................................................................................................................................................................... 4

General Safety Issues........................................................................................................................................................................................................ 4

Safety Issues with the SATS Installation & Use....................................................................................................................................................... 4

Multiple Power Sources................................................................................................................................................................................................... 5

Enclosure Safety Issues.................................................................................................................................................................................................... 5

Section 2: Introduction 6

Safety Automatic Transfer Switch Overview of Operation................................................................................................................................. 6

Features................................................................................................................................................................................................................................. 6

Unpacking & Inspection.................................................................................................................................................................................................. 6

Missing or Damaged Items............................................................................................................................................................................................ 7

Original Shipping Container.......................................................................................................................................................................................... 7

Section 3: Front Panel Controls & Connections 8

Controls................................................................................................................................................................................................................................. 8

Connections ........................................................................................................................................................................................................................ 8

Section 4: Installation and Setup 9

Preparation .......................................................................................................................................................................................................................... 9

Grounding............................................................................................................................................................................................................................ 9

Placement in the Enclosure.........................................................................................................................................................................................10

Wiring ..................................................................................................................................................................................................................................11

Section 5: Startup & Operation 13

Operating Modes.............................................................................................................................................................................................................13

Section 6: Shutdown 15

Section 7: Replacement Parts 15

Part List...............................................................................................................................................................................................................................15

Section 8: Troubleshooting 16

Section 9: Specications 17

Parameter Specications & Notes .............................................................................................................................................................................17

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CAUTION / ATTENTION

The statement following the CAUTION heading alerts the equipment user of a condition that could

result in damage to the subject equipment or ancillary equipment if care is not exercised during

certain maintenance or operating procedures.

La déclaration suivant la rubrique ATTENTION avertit l’utilisateur de l’équipement d’une condition qui

pour-rait endommager l’équipement concerné ou l’équipement auxiliaire si les soins ne sont pas exercés

pendant certaines procédures de maintenance ou d’exploitation.

Emergency Shutdown Procedure

DANGER

Exercise extreme caution when performing the following procedure. Carry out the steps pre-

cisely in the order given to avoid the possibility of personal injury or equipment damage.

Perform the following procedure if the Safety Automatic Transfer Switch (SATS) must be shut down

and disconnected on an emergency basis:

1. Open the upstream AC utility input circuit breaker servicing the cabinet.

2. If a generator is in use, disconnect the generator from its outside cabinet generator con-

nector to complete shutdown of power to the load.

3. If using the SATS with a Multilink EDP series UPS, turn o the AC circuit breaker and discon-

nect the battery harness from the front of the UPS. The EDP series accepts multiple sources

of power and all must be removed to safety shut down the SATS.

4. If using the SATS with a Line Interactive UPS, open both the AC circuit breaker and DC cir-

cuit breaker on the UPS.

General Safety Issues

The Safety Automatic Transfer Switch that is documented in these instructions has been designed,

tested, and produced to ensure safe, trouble-free operation. Personnel installing or using this SATS

should completely read and fully understand the following safety instructions. They are provided

here as informational guidelines for your continued safety in the usage of this product.

Safety Issues with the Safety Automatic Transfer Switch Installation and Use

The SATS has been designed and built to power Department of Transportation and Intelligent Trac

Systems equipment. It is not intended for any other usage and provides output voltages suitable

only for its intended application. Please contact Multilink if use of this product falls outside of DOT/

ITS equipment.

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DANGER

This SATS operates from an AC source ranging from 55 to 155 volts. DO NOT open any covers

or panels or attempt to perform any service to the SATS without rst removing and discon-

necting all external AC power sources. Only trained, qualied personnel should attempt

service and repair work on the Safety Automatic Transfer Switch.

Multiple Power Sources

The SATS documented in this instruction manual uses more than one source of power. AC utility

line, UPS output power, and AC Generator power may all be connected and provide power to the

SATS at any given moment.

Enclosure Safety Issues

The enclosure and the SATS must be installed by qualied technicians or installers only, using

appropriate mounting hardware in accordance with local codes and construction practices. The

SATS must be installed within a grounded NEMA rated metal enclosure suitable for accommodating

DOT/ITS SATS. Additionally, the enclosure must aord adequate ventilation for the SATS such that a

minimum free air space of 52 mm (2 inches) remains around all sides and the top of the SATS. Tem-

perature of the air owing around the SATS may be rated up to 74° C (165° F). Air intake and exhaust

openings within the enclosure must not be less than what is required to maintain this temperature

requirement. If these temperature limits are routinely exceeded or ventilation requirements cannot

be attained, a suitable forced-air cooling system may be required within the enclosure.

Fig. 1-1 Typical DOT/ITS SATS Enclosure

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Multilink Inc. 580 Ternes Ln. | Elyria,OH 44035 | 440.366.6966 | www.gomultilink.com

Introduction

Section 2: Introduction

Overview of Operation

The Safety Automatic Transfer Switch (SATS) is an integral part of an Uninterruptible Power Supply

(UPS) or Battery Backup system. Its intended usage is to provide multiple sources of AC power in

order to operate trac signals, conict monitors, camera equipment, lighting, and additional appli-

cations used in Departments of Transportation and Intelligent Trac Systems (DOT/ITS). With utility

line voltage applied and an UPS activated, the SATS will automatically begin to power the load with

the UPS’regulated output voltage. It also allows the technician to perform utility line, UPS, or gen-

erator maintenance without disrupting power to the trac equipment. By utilizing AC utility power,

UPS power, and AC Generator power, the SATS will automatically determine which power source

to use to continuously power the load. In the event the AC utility line voltage is missing, and UPS

battery backup power has been depleted, an AC generator may be used to automatically power the

load. Normal operation will delay the use of generator power for 30 seconds after AC utility line and

UPS power loss to allow for AC generator initialization and startup. This allows the output voltage of

the generator to stabilize before use. The SATS comes in two models, one which mates specically

to Multilink’s EDP Double Conversion UPS’, and another universal model which mates to Line Inter-

active UPS’.

Safety Automatic Transfer Switch features:

• 120VAC/60Hz output.

• Duplex Outlet with 120V/60Hz/6Amp max to allow for additional equipment to be attached.

• Dry Contact relays to allow for monitoring of Utility line voltage and Generator power.

• UL/CSA and EMI/RFI Compliant.

All Safety Automatic Transfer Switches include:

• 1 SATS, ready for installation in cabinet

• 1 Power harness (four-wire for EDP series, six-wire for universal/Line Interactive)

• 1 7-position dry contact relay connector

• 1 User manual and instruction guide

Unpacking and Inspection

Before installing this equipment, inspect the SATS for shipping damage or missing components. If

the SATS or other items were damaged in shipment, le a damage claim with the shipping company

and contact your Multilink representative immediately. Be sure to retain the original shipping carton

and all packing material for the SATS until you are certain that warranty return will not be required.

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Multilink Inc. 580 Ternes Ln. | Elyria,OH 44035 | 440.366.6966 | www.gomultilink.com

Missing or Damaged Items

If items are found to be damaged or missing, contact the shipping company and your Multilink

representative immediately. All damage claims must be led with the shipping company convey-

ing your equipment. Your Multilink representative will be able to assist with immediate equipment

needs if necessary.

Original Shipping Container

When returning a unit for service, use its original shipping container and all original packing ma-

terials. Items damaged as a result of improper packaging will not be covered under provisions of

warranty service.

SAVE THESE INSTRUCTIONS

This manual contains important instructions that should be followed during installation and main-

tenance of the Safety Automatic Transfer Switch.

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Multilink Inc. 580 Ternes Ln. | Elyria,OH 44035 | 440.366.6966 | www.gomultilink.com

Front Panel Control and Connections

Section 3: Front Panel Control and Connections

The front panel of each Safety Automatic Transfer Switch contains various connections. These items are

described as follows. See gure 3-1, 4-1, and 4-2 for connector locations. Further details regarding use of

control and operation may be found in the Startup and Operation section of this manual.

Control

AUTO/BYPASS SWITCH: This switch allows the SATS to either automatically select the AC power source

when necessary or to Bypass the UPS and generator power sources and utilizes the AC utility voltage to

power the trac equipment during UPS and generator maintenance. LED indicator illuminates in “Bypass”

mode.

UPS INPUT CIRCUIT BREAKER: 20A magnetic circuit breaker for UPS input voltage. This circuit breaker is

used to open or close input power to the UPS and allow for UPS maintenance and removal without discon-

necting power to the load.

Connections

POWER HARNESS: The SATS contains a UPS power harness to connect either the EDP double conversion

UPS or a Line Interactive UPS to the SATS. This harness is model dependent, with the EDP series containing

four, labeled wires, and the Line Interactive model containing six, labeled wires.

MAINS/LOAD/GEN: 3, WECO 324-HDS screw type terminals provide the attachments of “MAINS”AC utility

line voltage, the“LOAD” of the cabinet trac equipment, and the“GEN”generator attachment to the out-

side cabinet generator connector. Max torque of 7.0 lbs-in.

RELAY CONNECTOR: OnShore Tech OSTTJ® 7 pin terminal blocks allow for external alarm reporting to a

conict monitor for both the MAINS and GEN AC power through dedicated dry contacts relays. Each re-

lay has a set of 2 pins. NOTE: The rst set of pins is marked“AUX” and are place holders for UPS’utilizing a

48VDC control wires. Max torque of 5.0 lbs-in.

DUPLEX OUTLET: Provides 120VAC/60Hz power up to 6.0 Amps for additional equipment to be attached.

Fig. 3-1 SATS Front Panel Detail

MAINS/LOAD/GEN

CONNECTORS

DEDICATED DRY

CONTACT RELAYS

6.0A DUPLEX

OUTLET

UPS POWER

HARNESS

BYPASS SWITCH

AND UPS INPUT CIRCUIT

BREAKER

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Multilink Inc. 580 Ternes Ln. | Elyria,OH 44035 | 440.366.6966 | www.gomultilink.com

Installation and Setup

Section 4: Installation and Setup

Installing and wiring the Safety Automatic Transfer Switch into an enclosure may be accomplished by con-

necting the utility AC input wires and cabinet load wires to the appropriate connectors of the SATS. If in use,

the generator wires from the outside generator cabinet connector may also be wired to the appropriate

connector. The UPS power harness shall be used to connect the SATS to the UPS according to the wiring dia-

gram. The 7-position dry contact relay connector may be wired to sense the presence of power and report

this to a conict monitor when MAINS or GEN power is currently active or inactive.

In all installations, the following conditions apply and must be observed:

• A service disconnect switch containing over-current protection devices such as circuit breakers or

fuses with appropriate AIC (amperes – interrupting capacity) rating should be placed between the

AC utility source and the service entrance device for the SATS. Where used, the disconnect switch

must be installed in compliance with all national, state and local codes as required.

• For outdoor installations, the AC utility conductors connected to the cabinet service entrance de-

vice shall be physically protected through an appropriate restraining device and conduit, consistent

with local codes and practices.

• Permission to mount the SATS enclosure at any site shall be made in accordance with all legal re-

quirements and local practices of the area.

This SATS is designed for use in both existing and new ground-mount enclosures. Observe the following

procedures during installation of any SATS.

Preparation

e Safety Automatic Transfer Switch has been factory assembled, tested and prepared as a complete

product ready for installation within an enclosure. e installer must verify that the correct type of AC

power receptacle is installed in the enclosure for the input service and SATS selected for use at any giv-

en site. SATS ratings may be veried from the nameplate on the top of the SATS near the duplex outlet.

Grounding

Safety ground and earth ground connections must be in place for the SATS and enclosure for both per-

sonal safety and operational considerations. During SATS and/or enclosure installation, the following

grounding connections must be provided or veried.

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CAUTION

Failure to provide and connect adequate safety and earth grounds at each installation site may result in im-

proper SATS operation or permanent damage to the SATS itself. Grounding facilities and connections must

conform to appropriate national codes and/or local practices.

1.The AC utility conductors installed in the service entrance box must contain a safety ground conduc-

tor. The SATS installer should verify that this grounding conductor is in place, having been installed

along with the AC utility input.

2.A separate enclosure ground wire must be connected between the enclosure ground lug and an

earth ground connection provided by a ground rod installed at the SATS site. In most cases, one

copper or copper-clad steel ground rod of 2.5 meter (8 feet) length driven into the earth will be

sucient to provide the ground connection required. In some instances, a more elaborate ground-

ing method (such as a ring ground) may be required; however, this may be dictated by state or local

codes and depends on conductivity of the soil within the installation area.

3.The dead metal of the service entrance box must be bonded to the metal enclosure that houses the

SATS. Additionally, the ground bar within the service entrance box should be bonded to the metal

enclosures; however, this requirement may be subject to local codes and practices.

4.The grounding wire connected between the SATS enclosure and the earth ground rod should be no

smaller in area than 13 mm² (6 AWG) copper. Both ends of the ground wire should be sealed with an

appropriate anti-oxidation compound.

5.An optional ground bonding connection exists on the 7-position dry contact connector.

Placement in the Enclosure

This SATS has been designed primarily for use within a cabinet or enclosure oering protection from out-

door weather, entry of excessive dust, dirt or moisture, and from unauthorized contact by untrained person-

nel. If used in a controlled environment, the SATS may be located within an indoor equipment cabinet or

may be mounted on a rack shelf. Place the SATS within 36 inches of the line and load terminal block buses

inside the cabinet.

The SATS should be mounted on a ventilated shelf or rack that allows free air circulation, especially through

the right and left side panels of the SATS cabinet. Clearance of at least 1RU or 1.75 inches must be main-

tained around all surfaces of this SATS for unobstructed airow. Temperature of the air entering the SATS

should not exceed 74°C (165° F). System de-rating will occur at 55°C. See Specications.

Multilink 010-505-10 Manuale utente

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