MULTIQUIP J36E2 Guida

OPERATION AND PARTS MANUAL

THIS MANUAL MUST ACCOMPANYTHE EQUIPMENT AT ALLTIMES.

MODEL J36E2

WALK-BEHIND TROWEL

(2 HP ELECTRIC MOTOR)

Revision #1 (8/27/15)

PN: 23814

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PAGE 2 — J36E2 ELECTRIC WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #1 (8/27/15)

Grinding/cutting/drilling of masonry, concrete, metal and

other materials with silica in their composition may give

off dust or mists containing crystalline silica. Silica is a

basic component of sand, quartz, brick clay, granite and

numerous other minerals and rocks. Repeated and/or

substantial inhalation of airborne crystalline silica can

cause serious or fatal respiratory diseases, including

silicosis.Inaddition, California and some other

authorities have listed respirable crystalline silica as a

substance known to cause cancer. When cutting such

materials, always follow the respiratory precautions

mentioned above.

WARNING

Grinding/cutting/drilling of masonry, concrete, metal and

other materials can generate dust, mists and fumes

containing chemicals known to cause serious or fatal

injury or illness, such as respiratory disease, cancer,

birth defects or other reproductive harm. If you are

unfamiliar with the risks associated with the particular

process and/or material being cut or the composition of

the tool being used, review the material safety data

sheet and/or consult your employer, the material

manufacturer/supplier, governmental agencies such as

OSHA and NIOSH and other sources on hazardous

materials. California and some other authorities, for

instance, have published lists of substances known to

cause cancer, reproductive toxicity,or other harmful

effects.

Control dust, mist and fumes at the source where

possible. In this regard use good work practices and

follow the recommendations of the manufacturers or

suppliers, OSHA/NIOSH, and occupational and trade

associations.Water should be used for dust

suppression when wet cutting is feasible. When the

hazards from inhalation of dust, mists and fumes cannot

be eliminated, the operator and any bystanders should

always wear a respirator approved by NIOSH/MSHA for

the materials being used.

WARNING

SILICOSISWARNING RESPIRATORY HAZARDS

SILICOSIS/RESPIRATORY WARNINGS

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J36E2 ELECTRIC WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #1 (8/27/15) — PAGE 3

TABLE OF CONTENTS

J36E2 WALK-BEHIND

ELECTRIC TROWEL

Silicosis/Respiratory Warnings ................................ 2

Table Of Contents.................................................... 3

Parts Ordering Procedures...................................... 4

Training Checklist .................................................... 6

Daily Pre-Operation Checklist ................................. 7

Safety Information .............................................. 8-12

Trowel Speciﬁcations/Dimensions ......................... 13

Electric Motor Speciﬁcations ................................. 14

General Information............................................... 15

Trowel Components............................................... 16

Electric Motor ........................................................ 17

Assembly And Installation ................................ 18-19

Starting .................................................................. 20

Operation.......................................................... 21-22

Options .................................................................. 23

Maintenance..................................................... 24-30

Troubleshooting ..................................................... 31

Wiring Diagram (115 Vac)...................................... 32

Wiring Diagram (230 Vac)...................................... 33

Explanation Of Code In Remarks Column............. 34

Suggested Spare Parts ......................................... 35

Component Drawings

Nameplate And Decals..................................... 36-37

Control And Handle Assembly.......................... 38-39

Switch And Conduit Assembly.......................... 40-41

Guard Ring Assembly. ...................................... 42-43

Gearbox Assembly............................................ 44-45

Spider Assembly. .............................................. 46-47

Electric Motor Assembly.................................... 48-49

Blade Assembly................................................ 50-51

Terms And Conditions Of Sale — Parts ................ 52

NOTICE

Speciﬁcations and part numbers are subject to change

without notice.

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PAGE 6 — J36E2 ELECTRIC WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #1 (8/27/15)

TRAINING CHECKLIST

Training Checklist

No. Description OK? Date

1Read operation manual

completely.

Machine layout, location of

components, checking of gearbox

oil level.

3Operation of controls (machine

not running).

4Safety controls, safety stop switch

operation.

5 Emergency stop procedures.

6Startup of machine, applying

power.

7 Maintaining a hover.

8 Maneuvering.

9 Pitching.

10 Concrete ﬁnishing techniques.

11 Shutdown of machine.

12 Lifting of machine.

13 Machine transport and storage.

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J36E2 ELECTRIC WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #1 (8/27/15) — PAGE 7

DAILY PRE-OPERATION CHECKLIST

Daily Pre-Operation Checklist      

1 Gearbox oil level

2 Condition of blades

3 Blade pitch operation

4 Safety stop switch operation

5 Main ON/OFF switch operation

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PAGE 8 — J36E2 ELECTRIC WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #1 (8/27/15)

SAFETY INFORMATION

Do not operate or service the equipment before reading

the entire manual. Safety precautions should be followed

at all times when operating this equipment.

Failure to read and understand the safety

messages and operating instructions could

result in injury to yourself and others.

SAFETY MESSAGES

The four safety messages shown below will inform you

about potential hazards that could injure you or others.The

safety messages speciﬁcally address the level of exposure

to the operator and are preceded by one of four words:

DANGER, WARNING, CAUTION

or NOTICE.

SAFETY SYMBOLS

DANGER

Indicates a hazardous situation which, if not avoided,

WILL result in DEATH or SERIOUS INJURY.

WARNING

Indicates a hazardous situation which, if not avoided,

COULD result in DEATH or SERIOUS INJURY.

CAUTION

Indicates a hazardous situation which, if not avoided,

COULD result in MINOR or MODERATE INJURY.

NOTICE

Addresses practices not related to personal injury.

Potential hazards associated with the operation of this

equipment will be referenced with hazard symbols which

may appear throughout this manual in conjunction with

safety messages.

Electric shock hazards

Explosive area hazards

Rotating parts hazards

Symbol Safety Hazard

Crush hazards

Respiratory hazards

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J36E2 ELECTRIC WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #1 (8/27/15) — PAGE 9

SAFETY INFORMATION

DECALS

Decals associated with the operation of this equipment

are deﬁned below.

To avoid injury you must read

and understand operator’s manual

before using this machine.

WARNING

Read Manual

WARNING

Belt Guard Hazard

DECAL DEFINITION

WARNING

Rotating Blade Hazard

Keep hands, fingers, and feet clear

of engine fan blades and guard rings.

Keep hands and fingers clear from

engine belts. Moving parts can crush.

DO NOT remove belt guards.

P/N 23700

NEVER allow any person to stand

underneath the trowel while lifting.

DANGER

Lifting/Crush Hazard

This machine to be operated by

qualified personnel only. Ask for

training as needed.

WARNING

Training

Moving parts can cut.

DO NOT remove guards.

Stop engine before servicing.

DO NOT lift trowel with pans attached.

ALWAYS make sure handle

is securely attached.

On Quick PitchTM models make sure

T-Handle latch is locked (engaged).

DECAL DEFINITION

Visually inspect designated locations

before operating trowel. Check that

all components are in appropriate

operating condition.

NOTICE

Visual Inspection

XXXXXXX.

NOTICE

Belt Drive

P/N 36099

ALWAYS wear appropriate clothing

before operating trowel.

NOTICE

Protective Clothing

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PAGE 10 — J36E2 ELECTRIC WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #1 (8/27/15)

SAFETY INFORMATION

GENERAL SAFETY

CAUTION



NEVER operate this equipment without proper protective

clothing, shatterproof glasses, respiratory protection,

hearing protection, steel-toed boots and other protective

devices required by the job or city and state regulations.



Avoid wearing jewelry or loose ﬁtting clothes that may

snag on the controls or moving parts as this can cause

serious injury.



NEVER operate this equipment when not

feeling well due to fatigue, illness or when

under medication.



NEVER operate this equipment under the

inﬂuence of drugs or alcohol.



ALWAYS clear the work area of any debris, tools, etc.

that would constitute a hazard while the equipment is

in operation.



No one other than the operator is to be in the working

area when the equipment is in operation.



DO NOT use the equipment for any purpose other than

its intended purposes or applications.

NOTICE



This equipment should only be operated by trained and

qualiﬁed personnel 18 years of age and older.



Whenever necessary, replace nameplate, operation and

safety decals when they become difﬁcult read.



Manufacturer does not assume responsibility for any

accident due to equipment modiﬁcations. Unauthorized

equipment modiﬁcation will void all warranties.

NEVER

use accessories or attachments that are not

recommended by Multiquip for this equipment. Damage

to the equipment and/or injury to user may result.

ALWAYS know the location of the nearest

ﬁre extinguisher.

ALWAYS know the location of the nearest

ﬁrst aid kit.

ALWAYS know the location of the nearest phone or

keep

a phone on the job site.

Also, know the phone numbers

of the nearest ambulance, doctor and

ﬁre department.

This information will be invaluable in the case of an

emergency.

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J36E2 ELECTRIC WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #1 (8/27/15) — PAGE 11

SAFETY INFORMATION

TROWEL SAFETY

DANGER



NEVER operate the equipment in an explosive atmosphere

or near combustible materials. An explosion or ﬁre could

result causing severe bodily harm or even death.

WARNING



ALWAYS keep clear of rotating or moving

parts while operating the trowel.



DO NOT start or operate the trowel if the

drive train will not disengage. Centrifugal

force between the trowel and surface when starting can

cause uncontrolled handle movement that can cause

serious injury. The handle must not move while starting

the electric motor



NEVER disconnect any emergency or safety devices.

These devices are intended for operator safety.

Disconnection of these devices can cause severe injury,

bodily harm or even death. Disconnection of any of these

devices will void all warranties.

CAUTION



NEVER stand on trowel during operation.



NEVER lubricate components or attempt service on a

running machine.



NEVER place your feet or hands inside the guard rings

while starting or operating this equipment.

NOTICE



ALWAYS keep the machine in proper running condition.



Fix damage to machine and replace any broken parts

immediately.



ALWAYS store equipment properly when it is not being

used. Equipment should be stored in a clean, dry location

out of the reach of children and unauthorized personnel.



A safety manual for operating and maintenance

personnel of concrete power trowels produced by the

Association of Equipment Manufacturers (AEM) can be

obtained for a fee by ordering through their website at

www.aem.org. Order FORM PT-160

ELECTRIC MOTOR SAFETY

WARNING

NEVER

operate the electric motor with guards

removed.

Keep ﬁngers, hands hair and clothing away

from all moving parts to prevent injury.

GENERATOR SAFETY

If using a generator to power trowel, refer

to applicable generator manual safety

information section.

ELECTRICAL SAFETY

DANGER

NEVER let power cords or cables lay in water.

NEVER use damaged or worn

cables or cords when

connecting equipment to generator or power source.

Inspect for cuts in the insulation.

NEVER grab or touch a live power

cord or cable with wet hands. The

possibility exists of electrical shock,

electrocution or death.



Make sure power cables are securely connected.

Incorrect connections may cause electrical shock and

damage to the trowel.

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