NetGain Motors HyPer 9 IS Manuale utente

HyPer 9 IS User Manual Revision 06

NetGain Motors, Inc.

Page 1 of 27

User Manual

HyPer 9 IS™

 
 
HyPer 9 IS User Manual Revision 06 
NetGain Motors, Inc.
 Page 2 of 27 
Table of Contents 
Warning and Caution ..............................................................................................................................................................4 
Safety Information ..............................................................................................................................................................4 
DISCLAIMER: .......................................................................................................................................................................5 
X1 Wire Harness K1 Pinout Serial #’s H9000001-H9000105...................................................................................................6 
X1 Main Wiring Diagram.........................................................................................................................................................7 
 ................................................................................................................................................................................................ 7 
HyPer 9 Motor Plug Pinout .....................................................................................................................................................8 
Motor Encoder Pin Positions .............................................................................................................................................. 8 
Motor Thermistor Pin Positions..........................................................................................................................................8 
X1 Main Contactor Wiring.......................................................................................................................................................9 
24/48V Coil Driver, High Voltage Contacts, and Key Switch In...........................................................................................9 
Compact Display Pinout........................................................................................................................................................10 
Compact Display Mating Female Plug...............................................................................................................................10 
Pre-startup Steps ..................................................................................................................................................................11 
Download SME SmarView Sys Program:...........................................................................................................................11 
Download* the Latest Controller Firmware: ....................................................................................................................11 
Download* Your HyPer 9 Clone File: ................................................................................................................................11 
QuickStart Guide...............................................................................................................................................................11 
Post-startup Steps.................................................................................................................................................................15 
Throttle Mapping..............................................................................................................................................................15 
Brake Regen Mapping.......................................................................................................................................................15 
Regen on Neutral Operating Profiles................................................................................................................................15 
Neutral Torque Mapping ..................................................................................................................................................16 
Battery Mapping ...............................................................................................................................................................16 
HyPer 9
 Motor Temperature Derating..........................................................................................................................16 
X1 controller Temperature Derating.................................................................................................................................17 
Controller Specifications.......................................................................................................................................................18 
Controller Communication ...............................................................................................................................................18 
Controller EMC..................................................................................................................................................................18 

 
 
HyPer 9 IS User Manual Revision 06 
NetGain Motors, Inc.
 Page 3 of 27 
Controller Safety Certification ..........................................................................................................................................18 
Controller Operating Environment Specifications............................................................................................................18 
HyPer-Drive X1 Pre-Programmed I/O ...................................................................................................................................19 
Signal: Inputs and Outputs................................................................................................................................................19 
Controller I/O Table ..........................................................................................................................................................19 
Diagnostic Code Guide..........................................................................................................................................................22 
Additional Support............................................................................................................................................................27 
 
 
Figure 1 –H9000001-H9000105 Pinout Order Assignment ................................................................................................... 6 
Figure 2 Standard X1 Wiring Diagram .................................................................................................................................... 7 
Figure 3 Compact Display Male Connector........................................................................................................................... 10 
 

HyPer 9 IS User Manual Revision 06

NetGain Motors, Inc.

Page 4 of 27

Warning and Caution

Safety Information

This is not an all-inclusive list. Use common sense and act responsibly, electric motor controllers and motors are

extremely powerful and could cause death, dismemberment or other serious injury if misused or not safely

handled!

Wear protective or safety equipment such as safety shoes, safety glasses and gloves when working with motors and

controllers.

Remove all metal jewelry and metal objects from hands, wrist, fingers, etc. before working on any electric motor

or controller.

Insulate any tools that are used in proximity to connection points that have any voltage potential to prevent shorts

if the tool is accidentally dropped onto the terminals/connections.

Use caution when operating any controller or motor. If you're not sure what you're doing, or do not feel

comfortable with the situation, find a knowledgeable person to advise you.

Make certain the motor and controller are disconnected from any power source before servicing. If any doubt

exists of the voltage that might exist, measure with proper metering devices that are in good functional condition,

and rated for the voltages that could exist.

Verify and re-verify proper wiring connections.

Take extreme caution around series-connected batteries to avoid placing hands across live connections. It is

generally good practice to avoid the use of both hands when working around high voltage circuits. This reduces the

risk of an accidental short across the chest cavity.

If working on an electric vehicle, make certain the vehicle is positioned securely with the drive wheels safely clear

of the floor and blocked up so that the drive wheels cannot make contact with the floor under any circumstances.

Block the non-drive wheels if they remain in contact with the floor so that the vehicle cannot roll in either

direction.

Motors and controllers must only be connected to a power source by knowledgeable and experienced personnel.

Motors should NEVER be run without a load. Running a motor without a load could result in harm to people or

the motor. Absence of a load is considered misuse and could prove dangerous to anyone in the vicinity and void the

motor warranty.

HyPer 9 IS User Manual Revision 06

NetGain Motors, Inc.

Page 5 of 27

Portions of the motor or controller may become hot and proper precautions must be taken.

Motors and controllers should never be operated beyond the limits established by the manufacturer.

Motors and controllers must not be modified in any manner; doing so will void warranty and could prove

extremely dangerous.

Motors are heavy and are likely to become damaged if dropped, or cause damage to anything they fall upon

(including people and body parts). Use extreme caution when working with motors!

Motors contain moving parts that could cause severe injury if the proper precautions are not taken. Never touch

an operating motor.

Do not defeat any safety circuits or safety devices.

Under no circumstances should you push in any contactor of an electric vehicle while the drive wheels are in

contact with the floor. Pushing in a contactor when the drive wheels are in contact with the floor can cause serious

property damage, personal injury or death.

DISCLAIMER:

NetGain Motors, Inc. has no control of third-party installation procedure or the use of this motor and control

system. Accordingly NetGain Motors, Inc. assumes no liability for vehicle functionality or safety during or after

third party installation of the motor and controller. It is the responsibility of the vehicle designer and component

installer to test and qualify their application and ensure proper safety and functionality. NetGain Motors, Inc

assumes no responsibility for this product in any use.

HyPer 9 IS User Manual Revision 06

NetGain Motors, Inc.

Page 6 of 27

X1 Wire Harness K1 Pinout

Serial #’s H9000001-H9000105

Figure 1 –H9000001-H9000105 Pinout Order Assignment

To Be Assigned in Clone file

HyPer 9 IS User Manual Revision 06

NetGain Motors, Inc.

Page 7 of 27

X1 Main Wiring Diagram

Figure 2 Standard X1 Wiring Diagram

X1 ONLY!

100V ± 30%

For X144 wiring

see: HyPer 9HV IS

User Manual

HyPer 9 IS User Manual Revision 06

NetGain Motors, Inc.

Page 8 of 27

HyPer 9 Motor Plug Pinout

Important: The Motor Encoder must be mounted securely and restrained from movement. Keep Encoder wires

as far as possible from High Voltage cables and the motor’s field.

Motor Encoder Pin Positions

Motor Encoder - 4 Position Connector

Name

Position

Encoder I/O Ground

K1-9

Encoder Cos 1

K1-33

Encoder Sin 1

K1-21

+5V Out

K1-35

Motor Thermistor Pin Positions

Motor Thermistor - 2 Position Connector

Name

Position

Motor Thermistor

K1-32

Analog Ground

K1-12

K1-9 K1-33 K1-21 K1-35

Included in HyPer 9 IS:

Amp Superseal 4 POS

Plug Part# 282088-1

Pin Part# 282110-1

Seal Part# 281934-2

Included in HyPer 9 IS:

Amp Superseal 2 POS

Plug Part# 282080-1

Pin Part# 282110-1

Seal Part# 281934-2

K1-12 K1-32

HyPer 9 IS User Manual Revision 06

NetGain Motors, Inc.

Page 9 of 27

X1 Main Contactor Wiring

24/48V Coil Driver, High Voltage Contacts, and Key Switch In

X1 Main Contactor –External PWM

Terminal

Name

X1 Position

Driver Output 1

K1-26

Coil Return

K1-25

A2-

Controller HV+

B+ Terminal*

A1+

100V B+ Precharge

K1-24**

* This HV circuit should include proper fuses and disconnect switches.

** Full battery pack voltage (100V nominal) is supplied to K1-24 (Key Switch In) when the Ignition Key is

switched on. This is the only wire on connector K1 that will see high voltage. Only applies to X1 controller K1-

24. Please see HyPer 9HV User Manual for X144 controller wiring instructions.

Included in HyPer 9 IS:

Gigavac 500+ Amp, 12-800Vdc

- 24/48V External PWM Coil

Part# GV200QA-1

HyPer 9 IS User Manual Revision 06

NetGain Motors, Inc.

Page 10 of 27

Compact Display Pinout

Compact Display Mating Female Plug

Compact Display - 8 Position Connector

Name

Position

+12V Out

K1-10

I/O Ground

K1-12

Not Connected

N/A

LIN-BUS

K1-15

Digital Input 1

TBD

Digital Input 2

TBD

Digital Input 3

TBD

Digital Input 4

TBD

Figure 3

Compact Display Male Connector

Add-On for HyPer 9 IS:

Econoseal .070 MK-II 8 POS

Plug Part# 2822393-1 or 174982-2

Pin Part# 171662-1 or 171630-1

Locking Plate Part Part# 174983

4 1

8 5

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