Nidec Commander C200 Manuale utente

Commander C200/C300

Step By Step Guide

Guide pas à pas

Schritt-für-Schritt-Anleitung

Guida dettagliata

Guía detallada

Frame sizes 1 to 4

Tailles 1 à 4

Baugrößen 1 bis 4

Taglie da 1 a 4

Tamaños 1 a 4

www.drive-setup.com

Page 2

This guide provides a fast and simple start-up procedure for a basic drive and motor installation.

For help with more advanced installations: Comprehensive user guides, online videos and help tools can beaccessed using

the web address or QR code above.

Please read the safety information booklet supplied with the drive before installation or set-up.For C300, it is essential

to reading Section 4.6 the Control User Guideusing the web address or QR codeabove prior to using the SafeTorque

Off function in safety systems.

Seite 26

Diese Anleitung bietet Informationen für eine schnelle Inbetriebnahme eines einfachen Umrichter-Motor-Systems.

Bei aufwendigeren Systemen: Umfassende Betriebsanleitungen, Online-Videos und Hilfsmittel finden Sie unter unserer

Webadresse oder über den vorstehenden QR-Code.

Bitte lesen Sie die dem Umrichter beiliegende Sicherheitsdokumentation, bevor Sie den Umrichter montieren oder in Betrieb

nehmen. Beim C300 lesen Sie unbedingt Abschnitt 4.6 in der Betriebsanleitung: Steuereinheit (über die Webadresse bzw.

den vorstehenden QR-Code), um die Safe Torque Off-Funktion in Sicherheitssystemen zu verwenden.

Pagina 38

Questa guida fornisce una procedura di avviamento semplice e veloce per l'installazione di un azionamento base e del motore.

Chi avesse bisogno di un supporto per l'installazione di soluzioni più avanzate può consultare le guide complete per l'utente,

i video online e gli strumenti di supporto, a cui può accedere utilizzando l'indirizzo Internet o il codice QR qui sopra.

Prima di procedere all'installazione o alla configurazione, leggere il libretto con le informazioni per la sicurezza a corredo

dell'azionamento. Per il C300, è essenziale leggere la Sezione 4.6 nella Guida dell'utente al controllo, servendosi

dell'indirizzo Internet o del codice QR qui sopra, prima di impiegare la funzione Safe Torque Off in sistemi di sicurezza.

Página 50

Esta guía contiene un procedimiento inicial rápido y sencillo de la instalación básica de accionamiento y motor.

Para obtener ayuda sobre instalaciones más avanzadas: Es posible acceder a guías de usuario, herramientas de ayuda y

vídeos online exhaustivos a través de la dirección de Internet o el código QR anterior.

Lea el folleto de información de seguridad suministrado con el accionamiento antes de llevar a cabo la instalación o la

configuración. Para el C300, es esencial leer la Sección 4.6 de la Guía del usuario del control disponible a través de la

dirección de Internet o el código QR anterior antes de utilizar la función Safe Torque Off en los sistemas de seguridad.

Page 14

Ce guide fournit des instructions de mise en service simples et rapides pour une installation variateur/moteur de base.

Pour des informations complémentaires sur des installations plus avancées, des guides de mise en service complets, des vidéos

en ligne et des outils d’aide sont accessibles via l’adresse Web ou le code QR ci-dessus.

Veuillez lire attentivement le livret d’informations relatives à la sécurité fourni avec le variateur avant de procéder à

l’installation ou à la configuration. Pour le modèle C300, il est essentiel de consulter la

Section 4.6

du Guide de mise en

service - Contrôle accessible via l’adresse Web ou le code QR ci-dessus avant d’utiliser la fonction Absence sûre du couple

dans les systèmes de sécurité.

2C200/C300 Step By Step Guide

Issue Number: 1

English

Introduction

The Commander C200 and C300 is a simple and flexible range of drives from 0.25 kW to 132 kW in 9 frame sizes

and three input voltage ranges (100 V, 200 V, and 400 V).

This Step-by Step guide provides simple step-by-step instructions on how to mount the drive, fuse and cable

selection, wiring the drive-up, programming the drive and running the motor in analog input mode or keypad mode

on frames 1 to 4.

The following information is available for download at 'www.drive-setup.com':

• Commander C200/C300 Quick Start Guide

• Commander C200/C300 Control User Guide

• Commander C200/C300 Power Installation Guides

• Commander C200/C300 Parameter Reference Guide

• Commander C200/C300 Set-up videos

Features of the drive

Figure 1-1 Feature diagram (size 2 shown)

EMC

MOV

L1 L2 L3

U V W - + BR

Key

1. Rating label (on side of drive)

2. Identification label

3. Relay connections (Refer to Figure 6-3)

4. Control connections (Refer to Figure 6-3)

5. Braking terminal

6. Internal EMC filter screw*

7. DC bus +

8. DC bus -

9. Motor connections (Refer to Figure 6-1)

10. AC supply connections (Refer to Figure 6-1)

11. Ground connections (Refer to Figure 6-2)

12. Safe Torque Off terminals (STO)

(Refer to Figure 6-4)**

13. Cable bracket to screw onto ground terminals (11).

* Before removing the screw, refer to section 4.7.2 in the

Power Installation Guide.

** Commander C300 only.

C200/C300 Step By Step Guide 3

Issue Number: 1

English

Français Deutsch Italiano Español

STEP 1: Check the contents of the box

Check you have all the components and your drive has not been damaged during transportation.

STEP 2: Check model and voltage

The model number can be found on the identification label on the top of the drive. Please check that the model

and the drive voltage range is suitable for the installation.

STEP 3: Mount the drive

The drive should be mounted in an ambient temperature range of - 20 °C to 60 °C (- 4 °F to 140 °F).

Output current derating may be required at ambient temperatures > 40 °C (104 °F). Refer to the Power Installation

Guide (section 5.1). For UL installations, the maximum ambient temperature permitted is 50 °C (104 °F) with any

specified derating applied.

Drives can be panel mounted with 0mmspace between them. A minimum clearance of 100 mm (3.94 in)

is required above and below the drive. Refer to section 3.4 in the Power Installation Guide for information on

derating for reduced clearances.

KIT BAG

CABLE BRACKET

SAFETY

INFORMATION

STEP BY STEP GUIDE

Product line:

Frame size:

Current Rating :

Heavy Duty current rating x10

Drive Format :

A – AC in AC out

Voltage rating

1 - 100 V (100 - 120 ± 10 %)

2 - 200 V (200 - 240 ± 10 %)

4 - 400 V (380 - 480 ± 10 %)

Product Electrical Speciﬁcations

C 200 - 03 4 00073 A

100 mm (3.94 in)

100 mm

(3.94 in)

0 mm

The Drive can be screwed onto a backplate or mounted on a DIN rail (size 1 and 2 only).

If you choose to mount it on a rail use 2 screws to secure the drive to the back plate.

4C200/C300 Step By Step Guide

Issue Number: 1

A Drill template for wall mounting is included on the drive packaging (shown below).

Alternativly refer to the table below for the mounting and overall dimensions.

Frame Weight

HWDØ

Mounting Overall Mounting Overall Overall Diameter

1143 mm

(5.7 in)

160 mm

(6.3 in)

53 mm

(2.08 in)

75 mm

(2.95 in)

130 mm

(5.1 in)

5mm

(0.2 in)

0.75 kg

(1.65 Ib)

2194 mm

(7.63 in)

205 mm

(8.07 in)

55 mm

(2.17 in)

75 mm

(2.95 in)

150 mm

(5.9 in)

5mm

(0.2 in)

1.3 kg

(3.0 Ib)

3215 mm

(8.46 in)

226 mm

(8.9 in)

70.7 mm

(2.80 in)

90 mm

(3.54 in)

160 mm

(6.3 in)

5mm

(0.2 in)

1.5 kg

(3.3 Ib)

4265 mm

(10.43 in)

277 mm

(10.9 in)

86 mm

(3.40 in)

115 mm

(4.5 in)

175 mm

(6.9 in)

6mm

(0.23 in)

3.13 kg

(6.9 Ib)

C200/C300 Step By Step Guide 5

Issue Number: 1

English

Français Deutsch Italiano Español

STEP 4: Select supply / motor cables and fuses or MCB

The supply/motor cables and fuses or MCB’s used should follow the ratings provided in the table below:

* These fuses are fast acting.

** For UL installations, the circuit breaker must be listed under category control number DIVQ / DIVQ7, rated

600 Vac with a short circuit rating > 10 kA. In other countries, circuit breakers compliant with EN IEC 60947-2 are

recommended, with > 10 kA short circuit breaking capacity

The voltage rating of fuses and MCBs must be greater than or equal to the highest supply voltage of

the system. Fuses: The AC supply to the drive must be installed with suitable protection against

overload. Failure to observe this requirement will cause risk of fire.

Ground conductor size:- Either 10 mm² or two conductors of the same cross-sectional area as the input

conductors.

Model Input

Phases

Fuses

MCB

rating**

Cables

IEC Class

Class CC

J, or T*

IEC60364-5-52

mm²

UL 508C

AWG

A A Input Output Input Output

01100017 1 10 15 15 1 1 16 16

01100024 1 16 15 15 1.5 1 14 16

02100042 1 20 20 15 2.5 1 12 16

02100056 1 25 25 15 4 1 10 16

01200017 1 6 6 15 1 1 16 16

01200024 1 6 6 15 1 1 16 16

01200033 1 10 15 15 1 1 16 16

01200042 1 16 15 15 1 1 16 16

02200024 1 / 3 6/6 6/6 15 1 1 16 16

02200033 1 / 3 10/10 10/10 15 1 1 16 16

02200042 1 / 3 16/10 15/10 15 1 1 16 16

02200056 1 / 3 20/16 20/15 15 2.5/1.5 1 12/14 16

02200075 1 / 3 20/16 20/15 15 2.5 1 12 16

03200100 1 / 3 25/20 25/20 25/20 4 1.5 10/12 14

04200133 1 / 3 25/20 25/20 25/20 4/2.5 2.5 10 12

04200176 3 25 25 25 4 2.5 10 12

02400013 3 6 6 15 1 1 16 16

02400018 3 6 6 15 1 1 16 16

02400023 3 6 6 15 1 1 16 16

02400032 3 6 6 15 1 1 16 16

02400041 3 10 6 15 1 1 16 16

03400056 3 10 15 15 1 1 14 16

03400073 3 16 15 15 1.5 1 12 16

03400094 3 16 15 25 2.5 1.5 12 14

04400135 3 20 20 20 2.5 2.5 10 12

04400170 3 25 25 25 4 2.5 10 12

The product is UL listed for use on a circuit up to 100 kA maximum supply symmetrical fault current,

when protected by fuses.

IEC cable sizes assume Copper conductor, PVC insulation, Installation method B2 and ambient

temperature of 40 °C (104 °F). UL cable sizes assume Copper conductor with insulation rated at 75 °C

(167 °F).

WARNING

NOTE

6C200/C300 Step By Step Guide

Issue Number: 1

STEP 5: Remove the terminal cover

1. Using a flat bladed screwdriver, turn the terminal cover locking clip anti-clockwise by approximately 30°.

2. Slide the terminal cover down.

3. Remove terminal cover in direction shown.

STEP 6: Wire the drive up

Power connections

When wiring the drive the power, ground and control connections, they should be tightened to the recommended

torque settings shown in the table below:

Table 6-1 Recommended torque settings

Connect the supply and motor connections using the cables and fuses or MCB's quoted in the table shown in Step 4.

When using a single phase supply, the supply should be connected to L1 and L3.

Figure 6-1 Power terminal connections

Model size Terminal block description Torque settings

All Control terminals 0.2 N m (0.15 Ib ft)

Relay terminals 0.5 N m (0.37 Ib ft)

1Power terminals 0.5 N m (0.37 Ib ft)

2, 3, 4 1.4 N m (1.03 Ib ft)

All Ground terminals 1.5 N m (1.10 Ib ft)

1 ph /3 ph*

AC power

supply

AC supply Motor

L1/Live

L3/Neutral

Ground

C200/C300 Step By Step Guide 7

Issue Number: 1

English

Français Deutsch Italiano Español

Ground connections

The supply and motor ground connections are made using the ground busbar located at the bottom of the drive as

shown in Figure 6-2.

Minimum ground conductor size

Either 10 mm² or two conductors of the same cross-sectional area as the input phase conductor.

Figure 6-2 Size 1 to 4 ground connections (size 2 shown)

1: 4 x M4 threaded holes for the ground connection busbar.

Electrochemical corrosion of grounding terminals

Ensure that grounding terminals are protected against corrosion i.e. as could be caused by

condensation.

The ground loop impedance must conform to the requirements of local safety regulations.

The drive must be grounded by a connection capable of carrying the prospective fault current until the

protective device (fuse, etc.) disconnects the AC supply.

The ground connections must be inspected and tested at appropriate intervals.

WARNING

8C200/C300 Step By Step Guide

Issue Number: 1

Control connections

The control terminals are configured by default for the arrangement shown below:

Figure 6-3 Commander C200/C300 control terminal connections

* 250 Vac maximum (UL class 1).

** Commander C300 uses ‘Safe Torque Off’ so terminal 11 is unassigned on the Commander C300. When using a

Commander C300 refer to the 'Safe Torque Off' wiring instructions below:

Figure 6-4 Commander C300 Safe Torque Off wiring instructions

After completing step 6 re-fit the terminal cover (refer to step 5).

Refer to section 4.4 in the Control User Guide for information and wiring diagrams for alternative configurations.

Drive enable

Zero frequency

Run forward

Run reverse

Digital I/O

Analog input 1/

Analog input 2 select

Digital Input 2

24 V user

Digital I/O1

Digital input 3

Digital input 4

Digital input 5

Drive ok

Relay 1

Analog I/O

Analog input 1

Analog output 1

10 V user

Analog input 2

Frequency

reference 1

Frequency

reference 2

Frequency output

10 kW

S01T

0VSTO1

0VSTO2

S02T

Safe Torque

Off

24 V user

Terminal block

STEP 1

Pull Tab up to

disengage the

Terminal block

STEP 2

Pull Tab in this direction

to remove Terminal block

C300 only

C200/C300 Step By Step Guide 9

Issue Number: 1

English

Français Deutsch Italiano Español

STEP 7: Use the keypad

The display provides information to the user regarding the operating status of the drive, alarms and trip code.

The keypad provides the means for changing parameters, stopping and starting the drive, and the ability to perform

a drive reset.

Keypad key identifier

Instructions to edit parameters

ENTER parameter view or

edit mode, or to accept

a parameter edit.

UP/DOWNarrows can

be used to select

individual parameters

orto edit parameter

values.

STOP / RESET

the drive in keypad

mode. It can also be used

to reset the drive in

terminal mode.

ESCAPE

Is used to exit from the

parameter edit / view

mode.

rdy

START

Is used to start the drive in

keypad mode.

To return to Status Mode,

press button

To return to Parameter View Mode,

press button

Press or to select parameter

Status

Mode

To enter Parameter View Mode,

press button

Parameter

View Mode

Pr. 10

0.00

To view parameter value

press button

To enter Edit Mode,

press button

0.00

Edit Mode (edited digit ﬂashes)

Holding or increases or decreases value

Parameter

Value View

To return to Parameter Value View

press button to keep the new value

press button to ignore new value and

return the parameter to the pre-edited value

Pr. 01

rdy

10 C200/C300 Step By Step Guide

Issue Number: 1

STEP 8: Run the motor

This step will provide instruction on how to set-up the basic drive parameters, perform an auto-tune and run the

motor in analog input terminal mode or keypad mode.

Action Detail

Power Up Ensure:

• The drive displays: inh (Enable terminal(s) is open)

Minimum and

maximum speed

Enter:

• Minimum speed Pr 01 (Hz)

• Maximum speed Pr 02 (Hz)

Accel and Decel

rates

Enter:

• Acceleration rate Pr 03 (s)

• Deceleration rate Pr 04 (s)

Motor nameplate

details

Ready to autotune

Autotune The drive is able to perform either a stationary or a rotating autotune. The motor must be at

a standstill before any autotune is enabled and disconnected from the load for a rotating

autotune.

To perform an autotune:

•SetPr10 to L2.

• Go to Pr 38.

•SetPr38 = 1 for a stationary autotune or set Pr 38 = 2 for a rotating autotune

• Close the drive enable signal (apply +24 V to terminal 11 or terminal 31 and 34 on

Commander C300). The drive will display ‘rdy’.

• Give a Run command (apply +24 V to terminal 12 - Run forward or terminal 13 -

Run reverse. The display will flash ‘tuning’ while the drive is performing the autotune.

• Wait for the drive to display ‘inh’ and for the motor to come to a standstill.

• Remove the drive enable and run signal from the drive.

Ready to run (Analog input terminal mode by default)

Run The drive is now ready to run the motor. Close enable (C200) or Safe Torque Off (C300) and

the Run Forward or Run Reverse terminals.

Increasing and

decreasing speed

Changing the selected Analog frequency reference will increase and decrease the speed of

the motor.

Stopping To stop the motor by following the selected deceleration rate, open either the run forward or

run reverse terminals. If the enable terminal is opened while the motor is running, the drive

output is immediately disabled and the motor will coast to a stop.

Ready to run (Keypad mode)

Run The drive is now ready to run the motor. Set Pr 05 to 'PAd'. Close enable (C200) or Safe

Torque Off (C300).

Press the start key

Increasing and

decreasing speed Press the up and down keys to increase and decrease the speed.

Stopping Press the Stop/Reset key

Motor rated current in Pr 06 (Amps)

Motor rated speed in Pr 07 (rpm / min-1)

Motor rated voltage in Pr 08 (Volts)

Motor Rated Power factor (Cos ) in Pr 09

MOT. 3 LS 80 L T

N734570 BJ 002 kg

40 C S1IP 55 I cl.F

V Hz min kW cos

-1 A

230 50 2800 0,75 0,83 0,3

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