Norac UC4+ Manuale utente

Summers Main Lift & Enhanced Stability Option

Installation Manual (3-bolt)

Spray Height Controller

Improving the competitiveness of Industry and Agriculture

throu

h Precision Measurement

Printed in Canada

Reorder P/N: UC4+SM3-3B-INST Rev B (Summers Main Lift and Enhanced Stability Kit

– 44952D)

NOTICE

NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without

the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information

contained in this manual. The technical information in this manual was reviewed at the time of approval for publication.

TABLE OF CONTENTS

1INTRODUCTION ................................................................................................................................. 1

2PARTS LISTS......................................................................................................................................... 2

3HYDRAULIC INSTALLATION........................................................................................................... 5

4ELECTRICAL INSTALLATION.......................................................................................................... 7

4.1ROLL SENSOR INSTALLATION......................................................................................................... 7

4.2ELECTRICAL INSTALLATION ........................................................................................................... 8

5COMPLETING THE INSTALLATION............................................................................................... 9

6ELECTRICAL REFERENCE – CABLE DRAWINGS....................................................................... 10

6.1ITEM C05: 44674 –CABLE UC3 SENSOR ROLL BIAS .................................................................. 10

6.2ITEM C17: 44658-45D –CABLE VALVE UC4 BC MAIN DT........................................................ 11

1 INTRODUCTION

Congratulations on your purchase of the NORAC UC4+ Spray Height Controller. This system

is manufactured with top quality components and is engineered using the latest technology to

provide operating features and reliability unmatched for years to come.

When properly used the system can provide protection from sprayer boom damage, improve

sprayer efficiency, and ensure chemicals are applied correctly.

Please take the time to read this manual completely before attempting to install the system. A

thorough understanding of this manual will ensure that you receive the maximum benefit from

the system.

YOUR INPUT CAN HELP MAKE US BETTER! If you find issues or have

suggestions regarding the parts list or the installation procedure, please don’t

hesitate to contact us.

NOTICE:

Every effort has been made to ensure the

accuracy of the information contained in

this manual. All parts supplied are selected

specially to fit the sprayer to facilitate a

complete installation. However, NORAC

cannot guarantee all parts fit as intended

due to the variations of the sprayer by the

manufacturer. Please read this manual

in its entirety before attempting

installation.

ATTENTION:

When installing the UC4+ Spray Height

Control system please be aware that at a

point in the installation your sprayer booms

will be inoperative until the installation is

complete. Any installation procedure

requiring boom movement will need

to be done first. Once the hydraulics

have been disconnected you must complete

the electrical installation before the booms

become operative.

2 PARTS LISTS

The parts that come with your Summers Main Lift and Enhanced Stability System are listed in Table 1.

The item number on the left side of this table references each part.

Please ensure that all parts in your kit are present before proceeding with your installation.

Table 1 – Summers Main Lift and Enhanced Stability System Parts

Item Part Number Name Quantity

C05 44674 CABLE UC3 SENSOR ROLL BIAS 1

C17 44658-45D CABLE VALVE UC4 BC MAIN LIFT 1

E01 45001* UC4 PLUS ROLL SENSOR VER. 2 1

H01 44863-01 HOSE ASSEMBLY 122R2-06 36 IN L 6FJX 6FJX 1

H20 44865-50 HYDRAULICS FITTING KIT - SM3 1

M01 44706-01 KIT CABLE TIE BLACK 10 PCS 21 IN 150 PCS 7.5 IN 1

M10 UC4+SM3-3B-INST

MANUAL INSTALLATION UC4+ SUMMERS MAIN LIFT & ENHANCED STABILITY KIT - 44952D

V01 44952D VALVE ASSEMBLY SINGLE STATION EXPANSION PROPORTIONAL 1

* For systems purchased BEFORE October 1, 2011, the roll sensor part number is 44642.

Table 2 - 44865-50 (Rev A) - Hydraulics Fittings Kit Details

Item Part Number Name Quantity

Picture

F02 103839 TEE - 6FJXR 6MJT 1

F03 104369 PLUG - 6MBP 1

F04 103312 MALE ADAPTER - 6MB 6MJ 1

6 M B - 6 M OR X 90

SIZE IN

1/16TH'S

GENDER: MALE

OR FEMALE

90° ANGLE

SWIVEL

TYPE

GENDER

SIZE

TYPE:

B - ORB

J - JIC

OR - FLAT

FACE

P - PIPE

Fitting Name

Example:

The use of dielectric grease is not recommended on any NORAC electrical connections.

To ensure all stainless steel hardware does not gall or seize apply a light coating of the

supplied Permatex Anti-seize grease to all threaded parts upon installation. Permatex

Anti-seize lubricant is preferred, but other similar anti-seize products may be used.

Figure 1 - Hydraulic Plumbing Schematic

3 HYDRAULIC INSTALLATION

WARNING!

The hydraulic system creates very

high pressure. Before disconnecting

any hydraulic lines ensure all pressure

has been bled from the system.

IMPORTANT:

Component failure due to oil

contamination is not covered under

the UC4+ Spray Height Control

system warranty. It is recommended

that a qualified technician does the

hydraulic installation.

1. On a clean surface remove all plastic

plugs from the NORAC expansion valve

block (V01).

2. Install the 6MBP (F03) into the A port

of the expansion block (Figure 2).

3. Install the 6MB 6MJ fitting (F04) into

the B port of the expansion block

(Figure 2).

Figure 2 - Third Station Expansion

Block Assembly

4. Remove the three 4MBP plugs from the

UC4+ 2 station valve block.

5. Coat the three o-rings in hydraulic oil

and install them into the expansion

block.

Make sure the o-rings are

properly seated.

Figure 3 - Expansion Valve O-Ring

Placement

6. Thread the 4.5” studs into the UC4+

block.

Figure 4 - Expansion Valve Stud

Insertion

7. Attach the expansion block to the

UC4+ block using the included spring

washers and nuts.

8. Tighten the nuts on the studs to 31 ft-

lbs Torque.

Figure 5 - Expansion Valve Final

Assembly

9. If the valve block is not already installed

on the sprayer, install it as outlined in

the UC4+ Spray Height Control kit

installation manual.

10. Attach hose H01 to port B on the

expansion block. Route the free end of

the hose (H01) to the Summers valve

block.

11. Remove the main lift hose from the

Summers valve block.

12. Place the 6FJXR 6MJT tee fitting (F02)

on the main lift fitting in the Summers

block.

13. Attach the Summers main lift hose and

hose H01 to the tee fitting.

You must ensure no hydraulic

components will interfere with

any sprayer parts or be pulled

tight at any time.

4 ELECTRICAL INSTALLATION

4.1 ROLL SENSOR INSTALLATION

1. Mount the roll sensor (E01) to the

included roll sensor bracket using the

machine screws and nylon lock nuts, as

illustrated in Figure 6.

The roll sensors must be

mounted tightly to the

brackets.

Figure 6 - Mounting the Roll Sensor to

the Roll Sensor Mounting Bracket

2. The roll sensor included in this kit is to

be mounted on the chassis as shown in

Figure 7. Ensure that the roll sensor

cabling is pointing to the right side of

the sprayer (when looking from the

rear).

3. Ensure that the roll sensor is relatively

level when the chassis is level.

4. Ensure that the chassis (Reference

Frame) roll sensor has the highest roll

sensor serial number (not including the

roll sensor with the temperature

probe).

Figure 7 – Chassis Roll Sensor

Mounting Location

5. Ensure the sensor is mounted

adequately and that the cable provides

enough slack.

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