Oliver 4040 Manuale utente
4040 12” Professional Tablesaw
Owner’s Manual
Oliver Machinery M-4040 8/2003
1210 Andover Park East
Tukwila, WA 98188 � Copyright 2003
Fax: 1-206-575-2723 www.olivermachinery.net
Phone: 1-206-575-2722 email: info@olivermachinery.net
Warranty
Thank you for your purchase of a genuine Oliver woodworking machine. Oliver Machinery has made
every attempt to provide a machine that is safe and durable.
All Oliver products are guaranteed, to the ORIGINAL RETAIL CUSTOMER, to be free from defects for
TWO YEARS FROM THE DATE OF PURCHASE. Oliver Machinery will repair or replace, at its option,
any component that fails under normal use. Please note that the customer is responsible for returning the
failed component to Oliver Machinery prepaid for inspection.
This warranty does not cover damages caused by misuse, accident, unauthorized repair, alteration or
improper maintenance.
Warning
Read this manual thoroughly before operating the machine. Oliver Machinery disclaims any liability for
machines that have been altered or abused. Oliver Machinery reserves the right to effect at any time,
without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem
necessary for any reason whatsoever.
For More Information
Oliver Machinery is always adding new Industrial Woodworking products to the line. For complete, up-to-
date product information, check with your local Oliver Machinery distributor, or visit
www.olivermachinery.net
2
WARNING
Read this manual completely and observe all warning labels on the machine. Oliver Machinery has made
every attempt to provide a safe, reliable, easy-to-use piece of machinery. Safety, however, is ultimately
the responsibility of the individual machine operator. As with any piece of machinery, the operator must
exercise caution, patience, and common sense to safely run the machine. Before operating this product,
become familiar with the safety rules in the following sections.
Always keep guards in place and in proper operating condition.
Use blade guard for every applicable operation including all through cuts. If guard is removed
for special non-through cuts such as dado and rabbet cuts, replace before further use of the
saw.
Keep hands out of line with the saw blade.
Use a push stick.
Do not perform any operation freehand.
Never reach around or over the saw blade.
1. If you are not properly trained in the use of a tablesaw do not use until the proper training has been
obtained.
2. Read, understand and follow the safety instructions found in this manual. Know the limitations and
hazards associated with this machine.
3. Electrical grounding: Make certain that the machine frame is electrically grounded and that a
ground lead is included in the incoming electrical service. In cases where a cord and plug are used,
make certain that the grounding plug connects to a suitable ground. Follow the grounding procedure
indicated in the National Electrical Code.
4. Eye safety:Wear an approved safety shield, goggles, or glasses to protect eyes. Common
eyeglasses are only impact-resistant, they are not safety glasses.
5. Personal protection: Before operating the machine, remove tie, rings, watch and other jewelry and
roll up sleeves above the elbows. Remove all loose outer clothing and confine long hair. Protective
type footwear should be used. Where the noise exceeds the level of exposure allowed in Section
1910.95 of the OSHA Regulations, use hearing protective devices. Do not wear gloves.
6. Guards: Keep the machine guards in place for every operation for which they can be used. If any
guards are removed for maintenance, DO NOT OPERATE the machine until the guards are
reinstalled.
7. Work area: Keep the floor around the machine clean and free of scrap material, saw dust, oil and
other liquids to minimize the danger of tripping or slipping. Be sure the table is free of all scrap,
foreign material and tools before starting to use the machine. Make certain the work area is well
lighted and that a proper exhaust system is used to minimize dust. Use anti-skid floor strips on the
floor area where the operator normally stands and mark off machine work area. Provide adequate
work space around the machine.
8. Material condition: Do not attempt to saw boards with loose knots or with nails or other foreign
material. Do not attempt to saw twisted, warped, bowed stock.
9. Operator position: Maintain a balanced stance and keep your body under control at all times.
10. Before starting: Before turning on machine, remove all extra equipment such as keys, wrenches,
scraps, and cleaning rags away from the machine.
3
11. Careless acts: Give the work you are doing your undivided attention. Looking around, carrying on a
conversation, and “horseplay” are careless acts that can result in serious injury.
12. Disconnect all power sources: Before performing any service, maintenance, adjustments or when
changing blades. A machine under repair should be RED TAGGED to show it should not be used
until the maintenance is complete.
13. Job completion: If the operator leaves the machine area for any reason, the tablesaw should be
turned "off" and the blade should come to a complete stop before their departure. The key should be
placed in the “off” position, removed and given to a supervisor to prevent any unauthorized use of the
tablesaw.
14. Replacement parts: Use only genuine Oliver Machinery factory authorized replacement parts and
accessories; otherwise the warranty and guarantee is null and void.
15. Misuse: Do not use this Oliver tablesaw for other than its intended use. If used for other purposes,
Oliver disclaims any real or implied warranty and holds itself harmless for any injury or damage which
may result from that use.
16. Drugs, alcohol and medication: Do not operate this machine while under the influence of drugs,
alcohol, or any medication.
17. This machine is deigned for cutting wood products only. Do not use to cut any kind of metal or
substance other then wood.
18. Never start the saw while a workpiece is in contact with the blade.
19. Raise or lower the blade only when the machine has been turned “off” and the blade has come to a
complete stop.
20. Miter Gauge and Rip Fence: Never use the miter gauge and rip fence at the same time.
21. Damaged Saw Blade: Never use a damaged saw blade or one that has been dropped. Check the
saw blade for cracks or missing teeth. Do not use a cracked or dull blade or one with missing teeth.
Make sure the blade is securely locked on the arbor.
22. Make sure the blade is running in the proper direction. Refer to the arrow on the blade. The teeth
should be pointing down when viewing from the front of the saw.
23. Alignment: Check the alignment of the splitter to the blade. Also, check the alignment of the fence
to the miter slot.
24. Health hazards: Some dust created by power sanding, sawing, grinding, drilling and other
construction activities contains chemicals known to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
Lead from lead-based paint.
Crystalline silica from bricks and cement and other masonry products.
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce
your exposure to these chemicals, work in a well-ventilated area, and work with approved safety
equipment, such as those dust masks that are specifically designed to filter out microscopic particles.
Familiarize yourself with the following safety notices used in this manual:
CAUTION: (This means that if precautions are not heeded, it may result in minor or moderate injury
and/or possible machine damage)
WARNING: (This means that if precautions are not heeded, it could result in serious injury or possibly
even death).
4
Table of Contents Page Number
Warranty........................................................................................................................................................ 2
Warnings ....................................................................................................................................................3-4
Table of Contents.......................................................................................................................................... 5
Specifications ................................................................................................................................................ 5
Contents of the Shipping Containers ............................................................................................................ 6
Uncrating the Machine .................................................................................................................................. 7
Machine Preparation and Setup ................................................................................................................... 7
Extension Wing Assembly............................................................................................................................. 7
Handwheel Assembly.................................................................................................................................... 7
Rail Assembly ............................................................................................................................................8-9
Fence Assembly and Adjustment ............................................................................................................9-10
Adjusting 45� and 90� Stops ..................................................................................................................10-11
Leveling Table Insert................................................................................................................................... 11
Splitter and Blade Guard Assembly .......................................................................................................11-12
Miter Gauge ................................................................................................................................................ 13
Controls....................................................................................................................................................... 13
Dust Collection ............................................................................................................................................ 13
Electrical Connections................................................................................................................................. 14
Replacing the Blade.................................................................................................................................... 14
Changing Arbors ......................................................................................................................................... 15
Replacing and Tensioning V-Belt................................................................................................................ 15
Maintenance................................................................................................................................................ 16
Troubleshooting .....................................................................................................................................16-17
Specifications
Model Number......................................................................................................................................... 4040
Stock No. - 4040.003 ....................................................................................................5HP, 1Ph, 220V Only
Stock No. - 4040.004 ..........................................................................5HP, 3Ph, 220V/440V Prewired 220V
Blade Diameter (In) ..................................................................................................................................... 12
Arbor Diameter (In) ............................................................................................... 1" or 5/8" interchangeable
Maximum Width of Dado (In) ................................................................................................................13/16”
Maximum Depth of Cut at 90 Degrees (In) ..................................................................................................4"
Maximum Depth of Cut at 45 Degrees (In) ............................................................................................2-3/4"
Maximum Cut to the Right of Blade ...........................................................................................................36”
Maximum Cut to the Left of Blade..............................................................................................................18”
Dust Port Diameter (In) ................................................................................................................................. 4
Table Dimensions w/Extensions (LxW) ............................................................................... 30-3/4" x 42-1/2"
Table Height (In) ......................................................................................................................................... 36
Blade Tilt ................................................................................................................................................... Left
Arbor Speed RPM.................................................................................................................................. 3,450
Overall Dimensions .............................................................................................. 30-3/4L x 42-1/2"W x 42"H
Gross Weight ............................................................................................................................................ 530
5
Contents of the Shipping Containers
Oliver 4040 – 12” Professional Tablesaw
1. 12” Left Tilt Tablesaw
1. Miter Gauge
4. Wrenches
1. 5/8” Arbor
1. Arbor Nut
2. Handles
Extension Wing Assembly
2. Extension Wings
6. M10-1.5Px30 Hex Head Bolts
6. M10 Lock Washers
Guard Support Assembly
1. Guard Bracket
1. Guard Bracket Rod
1. Guard Mounting Bolt
2. Hex Nuts
1. Lock Washer
1. Flat Washer
1. M8-1.25x35 Hex Head Bolt
1. M8 Lock Washer
Fence and Rail Assembly
1. Fence
1. Guide Tube
2. End Caps
1. Rear Rail
1. Blade Guard Assembly
1. Support
7. Guide Tube Brackets
5. Rear Rail Brackets
7. M8-1.5Px16 Carriage Bolts
7. Lock Washers
7. M8-1.25P Cap Nuts
12. M10-1.5Px16 Flat Head Socket Bolts
7. M10-1.5Px20 Hex Head Bolts
11. M10 Lock Washers
4. M10 Hex Nuts
2. M6-1Px10 Socket Head Cap Screw
6
Uncrating the Machine
Uncrate the machine and inspect the unit for
signs of shipping damage. If damage is found,
contact your dealer immediately. Retain all
packaging materials in case it becomes
necessary to ship the machine to another site.
Machine Preparation and Setup
WARNING!
The equipment used to lift this machine must
have a rated capacity at, or above the weight
of the tablesaw. Failure to comply may
cause serious injury!
The tablesaw must be positioned on a smooth,
level surface. The area must be well lit and
have plenty of room to maneuver with large
pieces of wood.
Level the saw front to back and side to side
using a level placed on the table. Use shims
under the corners, if necessary, but make sure
the saw is stable before being placed into
service.
Clean all rust protected surfaces with a
commercial solvent. Do not use acetone,
gasoline, lacquer thinner or any type of
flammable solvent, or a cleaner that may
damage paint. Cover cleaned surfaces with
WD-40 or a 20W machine oil.
Pay particular attention to cleaning in the miter
slot and the faces of table and extension wing.
Extension Wing Assembly
1. Attach extension wing (A, Figure 1) to table
with three M10x30 hex head bolts, and three
M10 lock washers (B, Figure 1). Snug but
do not tighten. Note: Start with the center
hole (C, Figure 1) to hold the wing in place.
2. Slide extension wing toward the front edge
of the saw table until two edges are flush.
3. Using a straight edge (D, Figure. 2), align
extension wing to saw table and tighten hex
cap bolts. Repeat for opposite wing.
Handwheel Assembly
1. Thread handle (E, Figure 3) into handwheel
(F, Figure 3). Note: There is a flat on the
handle so it can be tightened with a wrench.
7
Rail Assembly
1. Place a M8x16 carriage bolt (A, Figure 4)
through the bracket (B, Figure 4) and hold in
place with a M8 lock washer and M8 cap nut
(C, Figure 4). Note: Just thread the cap nut
onto carriage bolt a couple turns to hold in
place. Leaving the bolt loose will make it
easier to insert the head of carriage bolt into
guide rail slot.
2. Angle the head of carriage bolt into the
keyed slot found on the bottom of guide
tube. Slide in place to engage square
shoulder of carriage bolt with slot and
tighten cap nut.
3. Once all of the brackets have been attached
to the guide tube (D, Figure 4) mount the
brackets to table using seven M10x16 flat
head socket bolts (E, Figure 5).
4. Mount the rear rail brackets (F, Figure 6) to
the table with five M10x16 flat head socket
bolts (G, Figure 6). Leave loose at this time.
5. Mount the rear rail (H, Figure 6) to the
brackets with five M10 lock washers and five
M10x20 hex head bolts (I, Figure 6).
6. Thread two M6x10 socket head cap screws
(J, Figure 6) into the rear rail at both ends.
They act as a stop for the fence.
8
7. Mount the support (A, Figure 7) between the
guide rail and the rear rail. Attach the front
side with two M10x16 flat head socket bolts,
two M10 lock washers and two M10 hex
nuts (B, Figure 7).
8. Attach the rear side with two M10x20 hex
head bolts, two M10 lock washers and two
M10 hex nuts.
Fence Assembly and Adjustment
1. Tilt rear end of the fence (C, Figure 8) down
to engage clip (D, Figure 8) on to the rear
rail and lower the fence on to guide rail, as
shown in Figure 8.
2. Move the fence so that the line on the cursor
(E, Figure 9) reads 2” and lock the fence in
place by pushing down on the handle (F,
Figure 8).
3. Place a ruler (G, Figure 9) on the table and
measure from the right side of the saw blade
tooth to the fence. It should read 2”. If not
move the fence so that it is measures 2”
from the blade. Lock the fence in place and
adjust the cursor by loosening the cursor
screws (H, Figure 9) and adjust to read 2”.
Note: If you do not have enough
adjustment in the cursor loosen cap nuts
that attach the brackets to the guide tube
and slide the tube left or right to get the
proper adjustment. Tighten the cap nuts.
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4. Move the fence into position so that the
fence and the miter gauge slot align as
shown in Figure 10. The fence should be
parallel to the miter gauge slot. If not loosen
the four screws (A, Figure 10).
Adjusting 45and 90 Stops
The stops have been adjusted at the factory and
should not need any adjustment. If you need to
adjust the stops:
1. Disconnect saw from power source.
2. Raise the saw blade to its maximum height
by turning the blade raising handwheel
clockwise as far as it will go.
3. Set the blade at 90 to the table by turning
the blade tilting handwheel clockwise as far
as it will go.
4. Place a square (B, Figure 11) on the table
and check to see that the blade is at a
90angle to the table, as shown in Figure
11. Make sure ruler is in-between the blade
teeth.
5. If blade is not 90 open the motor cover
door, and loosen hex nuts (B, Figure 12).
6. Turn adjusting stop bolts (C, Figure 12) on
the trunnion in, or out. The adjusting stop
bolts should rest against the table when
blade is 90to the table.
7. Tighten the hex nuts (B, Figure 12) while
holding the adjusting stop bolts (C, Figure
12) to keep them from moving.
8. Check the accuracy of the pointer and adjust
if necessary. It should read 0 on the angle
scale.
10
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