Omron V530-R150E-3 - Manuale utente

Cat. No. Z155-E1-01

2-Dimensional Code Reader

(Fixed Type)

V530-R150E-3, V530-R150EP-3

OPERATION MANUAL

V530-R150E-3, V530-R150EP-3

2-Dimensional Code Reader

(Fixed Type)

Operation Manual

Produced August 2001

Notice:

OMRON products are manufactured for use according to proper procedures by a

qualified operator and only for the purposes described in this manual.

The following conventions are used to indicate and classify precautions in this man-

ual. Always heed the information provided with them. Failure to heed precautions

can result in injury to people or damage to property.

!DANGER Indicates an imminently hazardous situation which, if not avoided, will

result in death or serious injury.

!WARNING Indicates a potentially hazardous situation which, if not avoided, could

result in death or serious injury.

!Caution Indicates a potentially hazardous situation which, if not avoided, may

result in minor or moderate injury, or property damage.

Visual Aids

The following headings will help you locate different types of information.

Note Indicates information of particular interest for efficient and conve-

nient operation of the product.

Indicates pages where additional information can be found.

1Indicates a procedure. The step numbers in the procedure

correspond to the numbers in any related illustrations.

Notation

Model Name

This product comes in two different models: V530-R150E-3 (input/output type: NPN)

and V530-R150EP-3 (input/output type: PNP). In this manual, both models are

referred to under the model number “V530-R150.”

Screen Messages

In this manual, screen messages are given in bold/italic.

E.g.: Register

Trademarks

Windows 95, Windows 98, Windows Me, Windows 2000, and Windows NT are regis-

tered trademarks of Microsoft Corporation.

Hyper Terminal was developed by Hilgraeve Inc. of the US and is a registered trade-

mark of Microsoft Corporation

¸OMRON, 2001

tem, or transmitted, in any form, or by any means, mechanical, electronic, photocopying,

recording, or otherwise, without the prior written permission of OMRON.

No patent liability is assumed with respect to the use of the information contained herein.

Moreover, because OMRON is constantly striving to improve its high-quality products, the

information contained in this manual is subject to change without notice. Every precaution

has been taken in the preparation of this manual. Nevertheless, OMRON assumes no

responsibility for errors or omissions. Neither is any liability assumed for damages resulting

from the use of the information contained in this publication.

TABLE OF CONTENTS

PRECAUTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xi

1 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii

2 General Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii

3 Installation Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii

4 Package Contents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvii

SECTION 1

Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

1-1 Overview of V530-R150 Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1-2 Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1-3 Trigger Inputs and Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

SECTION 2

Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

2-1 Component Names and Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2-2 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2-3 Power Supply and Ground. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

2-4 Cameras . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

2-5 CCTV Lens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

2-6 Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

2-7 Two-camera Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

2-8 Mounting the V530-R150 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

SECTION 3

Terminal Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

3-1 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

3-2 Trigger Input and Output Format. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

3-3 Timing Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

3-4 System Examination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

SECTION 4

RS-232C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47

4-1 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

4-2 Communication Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

4-3 Trigger Inputs and Output Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

4-4 FCS Calculation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

4-5 Connection Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

TABLE OF CONTENTS

SECTION 5

Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

5-1 Menu Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

5-2 STEP 1 Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

5-3 STEP 2 Setting Reading Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

5-4 STEP 3 Checking Reading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

5-5 STEP 4 Starting Code Reading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

5-6 STEP 5 Quitting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

SECTION 6

Functions and Operations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

6-1 SET (Setting) Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

6-2 MON (Monitor) Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183

6-3 RUN Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191

6-4 System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192

6-5 Computer Data Backup (Tool Menu). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213

6-6 Scenes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219

6-7 Saving to Flash Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222

SECTION 7

Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223

7-1 Maintaining and Replacing Light Sources. . . . . . . . . . . . . . . . . . . . . . . . . . . 224

7-2 Regular Inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228

SECTION 8

Specifications/Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229

8-1 2-Dimensional Code Reader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230

8-2 Console. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232

8-3 Camera . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233

8-4 Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238

8-5 Two-camera Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240

8-6 Camera Unit Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242

8-7 Video Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243

8-8 LCD Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244

SECTION 9

Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247

9-1 Improving Reading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248

9-2 Error Codes and Countermeasures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253

9-3 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259

vii

TABLE OF CONTENTS

Appendices

A ASCII Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263

B FCS Check Program Examples (BASIC) . . . . . . . . . . . . . . . . . . . . . . . . . . 265

C Data Capacity Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267

D Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273

E Version Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277

Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .279

Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .283

About this Manual:

This manual describes the features, specifications and operation of the

V530-R150 2-Dimensional Code Reader and includes the following

sections.

Section 1 gives an overview of the features, applications and basic configura-

tions for the V530-R150 2-Dimensional Code Reader.

Section 2 describes the different parts of the V530-R150 2-Dimensional Code

Reader, and details the connections and other procedures necessary for instal-

lation.

Section 3 describes the specifications, procedures, inputs and outputs used

when operating the V530-R150 2-Dimensional Code Reader via terminal

blocks.

Section 4 describes the specifications, procedures, inputs and outputs used

when operating the V530-R150 2-Dimensional Code Reader via RS-232C.

Section 5 gives an overview of menu operations for the V530-R150 2-Dimen-

sional Code Reader and explains the procedures required to perform basic

operations.

Section 6 gives details of the functions and operations possible with the V530-

R150 2-Dimensional Code Reader, including the procedures necessary for

communications with external devices.

Section 7 gives Camera replacement procedures and basic maintenance pro-

cedures and inspection items for the V530-R150 2-Dimensional Code Reader.

Section 8 gives specifications and dimensions for the component parts of the

V530-R150 2-Dimensional Code Reader.

Section 9 details errors that may occur with the V530-R150 2-Dimensional

Code Reader and gives procedures for dealing with those errors.

The Appendices provide ASCII codes, examples of FCS check programs, and

data capacity tables.

!WARNING Failure to read and understand the information provided in this manual may

result in personal injury or death, damage to the product, or product failure.

Please read each section in its entirety and be sure you understand the infor-

mation provided in the section and related sections before attempting any of

the procedures or operations given.

PRECAUTIONS

This section provides general precautions for using the V530-R150 2-Dimensional Code Reader.

The information contained in this section is important for the safe and reliable application

of the V530-R150 2-Dimensional Code Reader. You must read this section and understand

the information contained before attempting to set up or operate a V530-R150 2-

Dimensional Code Reader.

1 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii

2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii

3 Installation Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . xiii

4 Package Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvii

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