Omron SMARTSTEP Manuale utente

SMARTSTEP

easy to use, highly dynamic

A logical step

into basic servo solutions

Advanced Industrial Automation

Omron’s SmartStep is a combined (motor and driver) servo system for point-to-point (PTP)

positioning as part of a motion control process. SmartStep is designed to offer, in a simple way,

all of the performances of a servomotor while ens ring fast, high-torq e, high-precision

positioning. Its excellent servo performance, minim m start- p effort and very attractive price

make SmartStep the ideal sol tion for machine b ilders who need a basic, reliable servo

drive system for fast, precise positioning of their machines.

When reliability counts

Research has shown that Omron’s products are among the

most reliable on the market, and SmartStep is no exception.

Based on years of experience in motors and related

technologies, Omron’s SmartStep is designed to deliver

reliable, high-quality performance, around the clock.

ull range for all applications

here are two kinds of motor types – cylinder and flat.

here are six cylindrical motor types available, ranging from

30W to 750W outputs. he four flat motor models available

range from 100W to 750W. All SmartStep models conform to

CE, UL, cUL and other standards for international use.

Cost-effective servo solution

Easy to set up, easy to program

With SmartStep, easy-to-use dip-switches on the front panel

enable you to program basic parameter settings, including

auto-tuning, resolution setting, command pulse input setting,

and dynamic brake setting. he smoothness and

responsiveness of the motor is adjustable via the gain

adjustment switch.

Enhanced programming options

You can program the SmartStep with enhanced parameter

settings using Omron’s digital operator. his parameter unit

can be connected easily to the servo drive via a cable.

It can also be used to copy parameters from

one drive to another, enabling you to have

multiple drives in the same machine with

parameters at precisely the same settings.

In addition, Omron’s Wmon software package

can be used to program the servo drive, and

store the parameters in a PC.

Easy to connect

SmartStep is easy to commission via the pre-assembled

control cable, enabling SmartStep to be connected to an

external intelligence source like a PLC. Omron provides a wide

range of accessories for this called ‘relay units’. Furthermore,

SmartStep is easy to commission via the pre-assembled two-

in-one cable that handles both motor power and encoder

signal feedback.

Auto-tuning online

SmartStep’s auto-tuning function counteracts any vibration

caused by load variations, by adjusting settings automatically

and precisely to the machine movements.

The smart solution

SmartStep is the logical progression from

stepper motors to the servomotor world.

With SmartStep, the machine motor does not

lose position because the servo system has

positional closed-loop feedback, it is designed

to support big load ratio changes, and it is

faster and more precise, thanks to the

servomotor’s use of high encoder resolutions.

Digital operator

parameter nit

The right motor – every time!

Omron’s sizing software package (motor selection software)

calculates the ideal servomotor for your specific application,

so you’re never in doubt about which model to use for best

results. With this software you will be able to design your

machine, and the software will size your required SmartStep

servomotor.

In this application the machine fills a pouch with food,

medicine etc. here are two main movements to be

controlled; pulling the film (plastic etc.) and filling

the pouch.

Pulling the film

A servomotor will pull the film a certain quantity, pre-set

by the customer via the HMI.

he servomotor will start and stop at regular intervals and

these actions will be controlled by the PLC (via a digital

output) or by the advanced Motion Control Unit

(R88A-MCW151-E) together with the W Servo Family

(please contact Omron for further information).

illing the pouch

he SmartStep servomotor and the Omron PLC are used to

fill each pouch, and parameters like pulses, revolutions

and weight are set by the customer via the HMI.

he servomotor starts and stops at regular intervals and

these actions are controlled by the PLC (via a digital

output). he advantage of using the SmartStep is that the

online auto-tuning function will adjust the required gains in

the servo driver automatically for different kinds of difficult

products, such as sugar. Variations in temperature and

humidity can create differences between the set values and

actual values. In this case the customer can change the set

values via the HMI.

The HMI is responsible for:

he weight in each pouch

he ratio between pulses and weight

he speed of the servomotor

he start/stop ratio of the servomotor.

Speed vs. torque comparison for a 100-W motor

Torque (N.m) SMARTSTEP instantaneous peak torque

SMARTSTEP

rated torque

000

0.8

0.6

0.4

0.2

0 2000 3000 4000 Speed (r/m)

STEPPING

MOTOR

torque

chracteristics

SmartStep in horizontal

pouching machines

Power range 30W – 750W

100 VAC and 220 VAC power supply

Single- and three-phase 200 VAC drives

Two types of motor:

Cylindrical types (for general applications)

Flat types (when space is a premium)

3000 RPM (rated), peak 4500 RPM

300% peak torque

Pulse train input

Controls in an easy way any point-to-point connection

On-line auto-tuning

he drive continuously adapts the gains according to

load variation

Easy to use:

No adjustments are required for the basic set-up.

Set up the following by dip-switch:

Gain

On/Off online auto-tuning

Resolution setting: 500/1000/5000/10000 ppr

Dynamic brake

Just one cable from drive to motor

A wide range of control cables to connect to all kinds of

Omron controllers

Easy monitoring

Software tool (Wmon) to monitor and program the servo driver

Easy selection

Motor selection tool to size the servomotor for your application

Optional parameter unit

With copy function

Compliant with international standards

Including CE, UL and cUL

In this application the machine sticks self-adhesive labels

to objects (like boxes and bottles) that pass through the

machine on a conveyor belt.

Sensor A reads the self-adhesive labels, and sensor B reads

the objects on the conveyor belt.

How it works:

he inverter controls the speed of the conveyor belt, while the

servomotor follows the speed of the belt. Once an object is

present on the belt the servomotor starts up, and stops when

the ‘label’ sensor detects that the labels are finished.

Via the HMI (Human Machine Interface) the customer can set

the speed ratio between the inverter (in this case the Master)

and the servomotor (slave) to speed up or slow down the

labelling process. he customer can also control the position

of the labels on the object by re-adjusting the timing/position

to the A and B sensor signals.

SmartStep

specifications

SmartStep in labelling machines

SF6P_SmartStep_ENG01_0702

OMRON EUROPE B.V.

Wegalaan 67-69, NL-2132 JD, Hoofddorp, he Netherlands. el: +31 (0) 23 568 13 00 Fax: +31 (0) 23 568 13 88 www.eu.omron.com

For the Middle East, Africa and other countries in Eastern Europe,

el: +31 (0) 23 568 13 22 www.eu.omron.com

Automation and Drives

• Programmable logic controllers • Networking

• Human-machine interfaces • Inverter drives • Motion control

Industrial Components

• Relays, electrical and mechanical • imers • Counters

• Programmable relays • Low voltage switchgear • Power supplies

• emperature & process controllers • Solid-state relays

• Panel indicators • Level controllers

Sensing and Safety

• Photoelectric sensors • Proximity sensors • Rotary encoders

• Vision systems • RFID systems • Safety switches

• Safety relays • Safety sensors

Austria

el: +43 (0) 1 80 19 00

www.omron.at

Belgium

el: +32 (0) 2 466 24 80

www.omron.be

Czech Republic

el: +420 (0) 267 31 12 54

www.omron.cz

Denmark

el: +45 43 44 00 11

www.omron.dk

Finland

el: +358 (0) 9 549 58 00

www.omron.fi

France

el: +33 (0) 1 49 74 70 00

www.omron.fr

Germany

el: +49 (0) 2173 680 00

www.omron.de

Hungary

el: +36 (0) 1 399 30 50

www.omron.hu

Italy

el: +39 02 32 681

www.omron.it

Netherlands

el: +31 (0) 23 568 11 00

www.omron.nl

Norway

el: +47 (0) 22 65 75 00

www.omron.no

Poland

el: +48 (0) 22 645 78 60

www.omron.com.pl

Portugal

el: +351 21 942 94 00

www.omron.pt

Russia

el: +7 095 745 26 64

www.russia.omron.com

Spain

el: +34 913 777 900

www.omron.es

Sweden

el: +46 (0) 8 632 35 00

www.omron.se

Switzerland

el: +41 (0) 41 748 13 13

www.omron.ch

Turkey

el: +90 (0) 216 326 29 80

www.omron.com.tr

UNITED KINGDOM

Omron Electronics Ltd

1 Apsley Way, Staples Corner, London, NW2 7HF, UK

el: +44 (0) 870 752 0861

Fax: +44 (0) 870 752 0862

www.omron.co.uk

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