Oneida Air Systems Pro 2000 Manuale utente

Oneida Air Systems, Inc. 1001 West Fayette St., Syracuse, N.Y. 13204

Phone 1 800 732 4065 315 476 5151 Fax 315 476 5044 www.oneida air.com

Shown with optional

bolt together Angle Iron

stand and optional 55

gal. steel drum.

*Models may

vary sligthly in

appearance.

- Baldor

Dust Collector

Thank You for Choosing an Oneida Air Systems Product!

AS manufactures and sells dust collection equipment only. ur qualified technicians and

sales staff are available 7:30am - 6:00pm EST Mon. - Thur. and 7:30am - 5:00pm EST Fri. to

answer any questions concerning AS products and dust collection. Call for ductwork design

and ductwork quotes, including system pricing and shipping cost.

Table of Contents

Page

Read the entire Owners Manual efore installing or operating system!

Pro 2000 Owners Manual O.A.S. 2007

II.

III.

IV.

VI.

VII.

VIII.

IX.

XI.

XII.

XIII.

XIV.

XV.

XVI.

XVII.

XVIII.

XVIV.

System Start-Up Information

Commercial Configurations

General Specifications & Fan Performance Curves

Dimensions

General Assembly

General Assembly Instructions

Bracket Assembly

Filter Assembly

Filter Maintenance

Filter Efficiency Gauge Mounting Instructions

Directions for Cleaning External Filter

Fan / Blower Wiring Diagram

Troubleshooting

Fire Hazards - Read Before Installing System

Terms and Conditions

Stand Assembly

Accessories

Fan Motor Maintenance

Remote Wiring Diagram

I. System Start-Up Information

1. Read the installation and maintenance instructions as well as the recommended

safety practices in this manual.

2. Install Ductwork completely before operating collector:

A.) Seal ductwork with silicone sealant or duct tape.

B.) Have Dust Bin in place and sealed.

3. Have licensed electrician wire Fan / Blower according to wire diagram on pg. 13

in this owners manual.

4. Have licensed electrician check current draw on motor with all gates open. Current

draw should not exceed maximum motor amperage. ( AS is not responsible for

damage to motors caused by improper installation, wiring or failure to follow these

directions.)

Caution

The Direct Drive Fan / Blower makes the system top heavy!

Use extreme care when setting the unit up!

Warning

If amperage is too high shut down immediately!

(See troubleshooting section.)

Warning

Do not operate Fan / Blower unless Cyclone and Dust Bin

are in place. Motor will over heat!

Warning

Check amperage draw during operation with all blast gates

open. Make certain amperage is not outside operating limit

indicated on motor plate!

Pro 2000 Owners Manual O.A.S. 2007

II. Pro Series 2000 Configurations

Caution:

If exhaust air is vented outside you must provide make up / return air.

Flue gases (carbon monoxide) can be drawn into the shop from furnaces,

water heaters or other appliances.

1. External Cartridge Filter -

Silencer Included with Filter

Pro 2000 Owners Manual

Silencer

included

w/ Filter

O.A.S. 2007

Shown with optional

Angle Iron Stand

and optional 55 gal.

steel drum.

Cartridge Filter Media

1 Pleated Spun-Bonded Cartridge Filter 62 / 130 Sq. Ft.

Accredited, independent lab tested.

Bathed in teflon-like coating for easy dust release.

Captures 99.9% of Test Material from 0.2 - 2 microns.

Kit Contents

8 Ft. Hose and Connection

1234

INCHES W.C.

Gauge Bracket

Included Square-to-Round Inlet

Included Filter Efficiency Gauge

Included Magnetic Starter

Included

all Bracket

Included Silencer

Do Not Remove

III. General Specifications & Fan Performance Curves

Pro 2000 Owners Manual O.A.S. 2007

Static pressure and volume together determine

a fans performance. Several factors, such as

layout of ductwork and diameter of openings,

can affect a fans performance.

1973 CFM @ 2 SP w/c w/o filter

Full 16 gauge galvanized cyclone & 14 ga. barrel

Rectangular inlet with included Square to Round to 8

Rectangular outlet

Cast aluminum fan wheel

back inclined non-sparking, non-ferrous dynamic, two-planed balanced to IS 6.3

specifications.

Sound 80 - 82dB @ 10 with Built-in Silencer and Filter

130 Sq. Ft. Filter Media / Spun-Bonded

System Fan Curve

U.S. Made Baldor / TEFC / Class F / 1.15 SF

Single Phase

5hp Motor

208 - 230V

19.8A

Three Phase

5hp Motor

208 - 230 / 460V

13.6 - 12.4 / 6.2A

Pro Series 2000

Static Pressure at Cyclone Inlet

CFM

0 200 400 600 1000800

18001600

1200

1400 2000

11.1

8.1

5.8

2.75

Without Filter

*Fan curves vary slightly with different filter packages.

With Filter

1973

1802

1709

1543

1273

987

736

2.00

2.75

4.00

5.80

8.10

10.00

11.10

12.00

SP @

Inlet

CFM

w/o Filter

IV. Dimensions

For Minimum Mounting Heights w/ 62 Filter.

*Dimensions subject to slight variation in manufacturing.

Pro 2000 Owners Manual O.A.S. 2007

00.00

72.00

81.00

35 Gal Shown

Add 8"for 55 Gal

62.00

4.00

8.00

18.00

27.00

53.00

60.00

Dimensions shown with

5" flex hose between

drum and one ollars

8.00

16.00

V. General Assembly

Pro 2000 Owners Manual O.A.S. 2007

Cyclone

Barrel

Cone

Square to Round

Connects to Inlet

1. Motor/Blower Assembly BXI012309-1ph - - 3ph

1a. Fan heel - B X159800

Magnetic Starter w/ Remote Option: 1 phase

1b. Motor Starter - AMR221417 1phase only

1c. Cord Connector - C027063 1 phase only

1d. Cord Connector Locknut - CN340000 1 phase only

1e. 5hp Motor BMZ050170 - 1 ph / BMZ050370-3 ph

1f. Motor Plate - RMP002301

Magnetic Starter not factory wired 3 phase

Enclosed contactor with 220v coil - AMC183600

Overload 12-18 amps - AMO121800

Start Stop Push Button - AMP000000

2. Fan Housing - BHX030009

3. Cyclone Barrel - SXI002309

4. Cyclone Cone - SCX002309

5. Plenum Assembly for Filter 8 Elbow - FPX010300

5a. Thumb Nut (4) - AFT000001

5b. Cartridge Filter Threaded Clamp (4) - AFX000000

5b1. AFB155180 Bolt 5/16-18 x 2 1/2

5c. Fender asher 5/16 (4) - AF 170000

5d. Dust Pan 4 - FPZ016040

5e. Hardware Kit - AHX000000

f1. (14) 3/8 ashers - AF 190000

f2. (7) 3/8 iz Nuts - AFT00004

f3. (7) 3/8 x 1 Bolts - AFS015100

f4. (12) 5/16 x 1 Bolts - AFB155190

f5. (24) 5/16 ashers - AF 180000

f6. (28) 5/16 iz Lock Nuts AFT155175

f7. Gasket - RGZ000000 (25)

f8. (3) 3/8 x 1 14 Bolts - AFS0157007

6. Internal Silencer (Pat. Pend.) - BSC180000

7. Filter - 18 Dia. x 62L - FCS186200

8. Owners Manual - ZBM000015

9. Decal - (1) Oneida Logo - ZBC000015

10. Labels

10a. Rotation Label - ZBC000029

10b. Caution / Exhaust Label - ZBS000004

10c. General Caution Label - ZBS000001

10d. Filter Maintenance Label - ZBS000007

10e. Caution / Check Frequently Label - ZBS000006

10f. Caution / Drum Cover Label - ZBS000005

11. all Bracket -Standard- SMS30000

12. Square to Round Inlet Transition to 8 dia. - BQX082000

Options for Dust Drums: OKD000000

13. 35 Gal. Fiber Drum Kit (Standard) - SDK351001

13a. Drum Lid w/ 10 Ring - SDX001000

13b. Hose Clamp 12 dia. (2) - ACB120000

13c. 35 Gal. Fiber Drum - SDS350000

13e. Flex Hose (10 dia. x 1) - DHF100000

13. 55 Gal. Fiber Drum Kit - SDK551001

13a. Drum Lid w/ 10 Ring - SDX001000

13b. Hose Clamps 12 (2) - ACB120000

13c. 55 Gal. Fiber Drum - SDS550000

13e. Flex Hose (10dia. x 1) - DHF100000

13. 55 Gal. Steel Drum Kit - SEK551001

13a. Drum Lid w/ 10 Ring - SEX551000

13b. Hose Clamps (2) - ACB120000

13c. 55 Gal. Steel Drum - SES550000

13e. Flex Hose (10 dia. x 1) - DHF100000

14.Filter Efficiency Gauge 0-5 H20 - VRG001005

14a. Vinyl Tubing Clear 5/16 O.D. - VRV003125 (8)

14b. Static Pressure Tip - VRP001875

14c. Mounting Flange for Pitot Tube - VRP010000

14d. Filter Efficiency Gauge Bracket - FXX000000

30. Optional 55 gal. Angle Iron Stand -

Part # ST 023055

1. Uprights - SXX000068 (4)

2. Braces - SXX000021 (7)

3. Feet - STX002001 (4)

Stand - Hardware Kit -

Part # AHX021023

A. (32) - 5/16 Bolts

Part # AFB155190

B. (32) - 5/16 iz Nuts

Part # AFT155175

C. (64) 5/16 Flat ashers

Part # AF 180000

Optional Angle Iron Stand

1234

INCHES W.C.

14 14a 14b

14d 14c

XXK200001 - 1 phase XXK200003 - 3 phase

f7 5

13b

13e

13b

13a

13c

(8) 5/16 ashers

(8) 5/16 Nuts

(8) 5/16 ashers

(8) 5/16 Nuts

(7) 3/8 x 1 Bolts

(7) 3/8 ashers

(7) 3/8 Nuts

Optional Fan/Blower Outlet Transitions:

15. Square to 8 dia. For Fan Outlet - BQX308000 Uncrimped

15a. Square to 8 dia. For Fan Outlet - BQX308001 Crimped

15 & 15a

Note: For cyclonic preseparation there must be an air tight seal between cyclone and dust

container. Dust bin must be located vertically under cyclone material drops down by gravity. 7

Pro 2000 Owners Manual O.A.S. 2007

VI. General Assembly Instructions

Cyclone

Barrel

Cyclone

Cone

Cyclone

Barrel

Air Inlet

Fan /

Blower

Housing

Air

utlet

Gasket

Material -

Outside of

Bolt Circle on

underside of

Housing.

Silicone nuts.

There are essentially three ways to assem le your collector

and to attach it to the racket. The way that is right for you

should e determined y expertise and manpower availa le.

When the units are all assem led they are very heavy and top

weighted. All of this should e taken into account efore

deciding on the method est suited for you.

Do N T use hook on motor to lift unit.

Gasket

Material

3/8 Bolt / (2) Washers /

Serrated Nut per bolt hole

on each side and back.

Collector

Hose Clamp

Flex Hose

Dust Bin

Gasket

Material

(12) 5/16 Bolts

(24) Flat ashers

(12) Serrated Nuts

Bolt

asher

Flange

asher

Nut

TOP

Motor &

Plate

Method #1 -

Bolt Fan/Blower housing to Cyclone barrel. Then bolt

Motor and Plate to Fan/Blower housing. Carefully lay

unit on its side and then bolt cone to barrel. Lift entire

unit up onto wall braket. Unit is extremely heavy and

top weighted, be advised!

Method #2 -

Bolt Fan/Blower housing to Cyclone barrel. Then bolt

Motor and Plate to Fan/Blower housing. Put Cone up

on Wall Bracket and orient holes. Lift assembled unit

onto cone making sure proper holes are lined up. Bolt

unit to bracket, then finish bolting barrel to cone.

Method #3 -

Bolt Fan/Blower housing to Cyclone barrel. Put Cone

up on Wall Bracket and orient holes. Lift assembled unit

onto cone making sure proper holes are lined up. Bolt

unit to bracket, then finish bolting barrel to cone. Lift

Motor & Plate onto Fan/Blower housing and bolt together

in proper direction.

Before you start, make sure you have cut and placed

the provided gasket material on top and bottom of the

Fan/Blower housing and the Cone as shown in the

diagrams. Then determine which direction you want

your filter to hang and which direction your ductwork

will enter the collector.

With all assemblies, make sure

rectangular air outlet is oriented on

Fan/Blower housing as you are looking

down as in Fig. 1A or facing it as shown

in diagrams. Then you can rotate

housing to whatever bolt position is

best for your shop.

TOP

VIEW

Fig. 1A

TOP

Gasket Material -

Outside of Bolt

Circle on top of

Housing. To

further eliminate

air leaks, a small

amount of silicone

should be used on

nuts to secure

motor plate.

Pro 2000 Owners Manual O.A.S. 2007

VII. Bracket Assembly

1. You must determine the direction the fan outlet will point to

proceed with this mounting assembly. The collector will seem

quieter if the outlet is aimed away from the area people tend to

work. Slots in the brackets are .406 x 1.00

Note: Bolts included to mount bracket to collector. Hardware

N T included to mount to wall.

2. Hold bracket against wall with top of plate at 60. Mark where

mounting holes fall. Mount wall bracket. For wall mounting, the

bolt centers on the brackets are at 16to accomodate most wall

stud spacing. See Fig. 1 & 2. Use a Level to ensure straightness.

3. Attach bracket to wall with lag screws, concrete anchors, or

other suitable hardware. See Fig. 2 & 3. Note: When installing

the brackets on a concrete wall, mount 2 x 4s between wall and

brackets to stabilize and dampen vibration.

4. Position Angle Ring around top of cone over bracket. Line up

one hole in Ring with hole in each bracket at desired rotation of

outlet. If rotation you desire does not correspond to an existing

hole in Angle Ring, drill new ones. Use three 3/8 bolts (included)

with washers & lock washers to secure the fan. See Fig. 4.

5. Attach tightly with bolts. See Fig. 4.

Note: Please do not install an Oneida Dust Collection System alone. Competent

assistance is advisa le. Units are heavy!

60 to top of plate.

Distance tor minimum

mounting height.

.406 x 1.00

16

12 Ga.

Level

VIII. Filter Assembly

Pro 2000 Owners Manual O.A.S. 2007

Note: Do not return exhaust air to the shop unless filter media is added.

External 62 Filter Assembly

1. Attach cartridge with hardware provided making sure

gasket is attached. See Fig. 1

2. If Filter requires additional support. Use the plate at the

top of the filter to support the filter assembly.

Note: If filter cartridge is located away from the cyclone

and motor, additional square-to-round connectors and pipe

can be purchased.

*Silencer Included.

For Filter cleaning instructions, see pg. 11.

Caution:

If exhaust air is vented outside you must provide make up / return air.

Flue gases (carbon monoxide) can be drawn into the shop from furnaces,

water heaters or other appliances.

1. Exhaust air to exterior of building.

Mount directly at the hole in exterior

wall or use a square-to-round transition

and ductwork to vent air to exterior.

No Filter Assembly

* Exhaust Diverter -

Can be used either

up or down

Option -

* nly usable on No Filter.

Caution: Rotating lades! Keep hands clear. Keep

people away from exhaust.

Fig. 1 Gasket

Material

(7) 3/8 x 1 Bolts

(14) ashers

(7) Serrated Nuts

Silencer

Filter

Clamp

Dust Bin

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