Paitec ES-5000 Manuale utente
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ES-5000
Service Manual
<Rev. 09-01-30>
Pressure Sealer ES-5000
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Table of Contents
1. Introduction
2. Installation
3. Features
1) Specifications
2) General views
4. How to Operate
1) Form Preparation
2) Loading forms
3) Start
4) Fold Setting
5) Operator Panel
6) Manual Feed
5. Maintenance
1) General Cleaning
2) Paper Dust
3) Cleaning Pickup and Fold Rollers
4) Cleaning Press Rollers
6. Trouble Shooting
1) Paper Jam
2) Double Feed
3) Mis-Feed
4) Skewed Fold
7. Replacement & Assemblies
1) Fold Unit Side covers
2) Removal of complete Folding Unit
3) Main Side Cover
4) Top Cover
5) Main Drive Belt
6) Feed Roller and Separator (Pad Base)
7) Folding Unit Drum(Old Type)
8) Folding Unit Drum(New Type)
9) Checking of Fold Drum Position
10) Folding Rollers and Rubber Roller Replacement
11) Solid State Relay
12) Operator Panel PCB Replacement
8. Appendix
1) Diagram and Parts List
2) Electrical Diagram
Pressure Sealer ES-5000
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1. Introduction
ES-5000 produces folded and sealed single mail pieces with cut-sheet Pressure Seal
forms. Pressure activated adhesive applied forms provide and instantly secure seal on all
sides of the form, whether use a “C”, “V”, “Z” or “Double” fold.
Names of each part
2.
Pressure Sealer ES-5000
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2. Installation
Locate the box right next to the location where the machine will be set up and operate.
Open Box, Remove the Operators Guide and set aside. Grasp the two Shipping Straps
and remove the unit from the box.
Remove all packing materials from around the unit and place the folder on a sturdy
surface.
Open Infeeder Chute and Pull out Paper Stopper
Set up fold drum and run at least 50 documents through the machine. Show customer
how to run the machine.
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1) Features
1) Specifications
Processing Speed 4,200 forms per hour
Automatic jam recovery system
No adjustment required for varying paper thickness
Fold plate setting can be changed in seconds
Manual feeder for single form processing
Folding unit slides out for easy access and maintenance
Digital reset counter
Exceptionally quiet – approximately 45db
Infeeder capacity-150(24#), 120(28#)
Form Size: Letter, Legal(14” Z-fold available option)
Z,C,V & double fold
Paper Weights: 16 lb to 28 lb
Counter: reset counter
Jam Removal: folder unit slides out and opens
Size: 17.3 x 16.5 x 19 inches (L x W x H)
Weight: 80 lbs
Power: 120V/60Hz
2) General Views
2.1) Folding Drum
2.2) Feeding Unit
1st Fold position Setting Lever
Fold Type/Setting Chart
Fold Position Lock Lever
Folding Drum Release Handle
2nd Fold position Setting Lever
Slide these Tab up or down to decrease or
increase Feed Table spring lift tension to Aid in
feeding documents. Factory Preset Value is right
in the middle as shown above
Movable Paper Guide Rollers Feed Roller
Spring-loaded Feed Table
Pressure Sealer ES-5000
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2.3) Exit Tray
2.4) Label & Fuse
2.5) How to Open the Fold Unit (Please follow the pictures below in order)
AC Socket 5 Amp 250V Mini Fuse in a 1/4
Turn Fuse Holder
Manufacturer’s Label with
Serial No.
Folding Unit Pulls out by grasping the hand hold
and pull out
Stopper for Exit Tray
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2.6) How to open the Fold Drum (Please follow the pictures below in order)
Folding Drum handle
in the Unlock(down)
position
Folding Drum in the
partially open position
Folding Drum in the open position.
Access the Folding Drum for clearing jams
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3. How to operate
1) Form preparation
Forms must be fanned properly on both sides to separate and eliminate any static that
may have been induced by the laser printer
2) Loading forms
Place the paper in the Paper tray in the correct orientation as indicated in the chart
below. The Paper tray can hold up to about 120 sheets of pressure forms. To correctly
place your forms in the Paper tray, jog the forms so the stack is neat, push the Paper
tray back so the forms will rest on the solid plate and behind the feed roller. The Paper
tray is spring-loaded to apply the correct amount of pressure for proper feeding.
It is always a good idea to fold one form to verify that the fold settings are OK and have
not been changed. Adjust if necessary and then proceed to load your forms in the Paper
tray.
Form Load in Paper
tray
Forms will deliver
Z-Fold Address leading,
Face Up
Address side will be face up and document
sequence will be reversed from the
sequence in the Paper tray
Z-Fold Address Trailing,
Face Down
Address side will be face down and
document sequence will be reversed from
the sequence in the Paper tray
C-Fold Address Trailing,
Face Down
Address side will be face up and document
sequence will be the same as the
sequence in the Paper tray
V-Fold Address Trailing,
Face Down
Address side will be face down and
document sequence will be the same as
the sequence in the Paper tray
3) Start (Press Start button to fold & seal)
3.1 ) If the output is acceptable, Run the job
3.2 ) If the folded position is not correct, reset the fold position by readjusting the fold
guide.(Please use plain paper for a test run in order to find out more accurate the
fold position and compare the folded position with the perforation line on the forms)
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4) Fold Setting
4.1) Standard Folding Drum
4.1.1) Unlock the green release lever to set the fold position
4.1.2) Move the red arrow, First fold on the red knob to the fold position required
according to the manual on the fold drum
4.1.3) Move blue arrow, Second fold according to the manual on the fold drum
4.1.4) Once the fold position properly is done, lock back the green release lever
(Red knob is the first fold setting, Blue know is the second fold setting)
Ex 1) “Z”fold with 8 1/2" x 11"
- Red knob “186”(First fold 186mm), blue knob “93”(Second fold 93mm)
Ex 2) “C”fold with Letter
- Red knob “92”(First fold 92mm), blue knob “94”(Second fold 94mm)
Ex 3) “V”fold with 8 1/2" x 11"
- Red knob “140”(First fold 140mm), blue knob “0”(Fully down, No Second
fold)
Note: Please note that although we suggest that you follow the fold
setting according to the manual, however the scale on the drum is NOT
100% accurate
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5) Operator Panel
5.1) Power Switch: Power On/Off
5.2) Reset: Reset button will clear
the display count
5.3) Start/Stop: Start/Stop button
will start or stop the Feed cycle
5.4) Counter: Display will show the
total page count/resettable as
well as Firmware Rev. Level at
Start-up, Fold unit open and
Jam condition, please see the
pictures as below for the details
6) Manual Feed
6.1) Fold the form manually and insert the form to the manual feeder
6.2) Press Start button to run the machine
Note: This is ideal for the poorly sealed forms owing to evaporation of the glue
Pressure Sealer ES-5000
Altri manuali per ES-5000
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Indice
Altri manuali Paitec Stampante
