Panasonic EY6535-U1 Manuale utente

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violation of law.

EY6535-U1

Cordless Multi Drill & Driver

SPECIFICATIONS

ORDER NO. PTD0108U32C1

F16

1 SCHEMATIC DIAGRAM 2

2 WIRING CONNECTION DIAGRAM 2

3 DISASSEMBLY INSTRUCTIONS 3

4 ASSEMBLY INSTRUCTIONS 6

5 TROUBLESHOOTING GUIDE 10

6 EXPLODED VIEW 12

7 REPLACEMENT PARTS LIST 13

CONTENTS

Page Page

1 SCHEMATIC DIAGRAM

2 WIRING CONNECTION DIAGRAM

EY6535-U1

■HOW TO DISASSEMBLE THE MAIN UNIT.

3 DISASSEMBLY INSTRUCTIONS

Ref. No. 1A Procedure 1A Removal of Fixation Cover and Housing.

1. Remove 4 screws tightened with the fixation

cover and take it out.

2. Remove clutch handle, slider and anvil.

3. Remove 7 housing screws.

4. Remove the click springs and separate

housing A and B.

Ref. No. 1B Procedure 1A →

→→

→1B Disassembly of Motor and Gear Box

Block.

1. Remove the motor assembly with the gear box

block from the housing.

2. Separate the motor assembly from the gear

box block by twisting the motor to unlock tabs.

EY6535-U1

Ref. No. 1C Procedure 1A →

→→

→1B →

→→

→1C Removal of Motor Mounting Base.

1. To remove the ring gear, unhook right and left

side of the projections using a flat screwdriver.

2. After removing the ring gear, the internal parts

can be remove one after another.

3. Loosen 3 screws tightened with the motor

mounting base.

Ref. No. 1D Procedure 1A →

→→

→1B →

→→

→1D Removal of Gear Box Assembly.

1. Hold the driving carrier as illustrated.

Compress the assembly and remove the pin.

2. Take out the driving shaft assembly and the

gear case assembly from the shaft of the driving

carrier.

NOTE :

Make sure not to lose the pin and the

connect piece.

EY6535-U1

Ref.No.1E Procedure 1A →

→→

→1B →

→→

→1D →

→→

→1E Removal of Gear Case Assembly.

1. Take out the mode change handle.

2. Pull out 2 pins ( 2.5×33.6).

3. After removing pins, the internal parts of the

gear case assembly can be removed one after

another.

thrust plate →clutch gear →planet gear (3pcs)

→carrier →thrust plate

4. Remove adjusting screw, clutch spring, and

clutch plate.

5. After removing the clutch plate, 6 pieces of

steel ball come off.

EY6535-U1

4 ASSEMBLY INSTRUCTIONS

Ref.No.2A Procedure 2A Assembly of Gear Case Block.

1. Assemble thrust plate, clutch gear, planet gear

(3pcs), carrier, thrust plate and insert pins (2pcs).

2. Reinstall one piece of steel ball into each of 6

holes.

3. Assemble clutch plate and clutch spring.

4. Align the widest protrusion of adjusting screw

with the narrower protrusion of gear case.

5. Turn the adjusting screw into the gear case

assembly one rotation for clockwise direction.

6. Set the mode change handle on the wider

protrusion of gear case.

7. Confirm proper position of the mode change

handle that both ends of spring must be put into

the grooves of the driving carrier.

EY6535-U1

Ref.No.2B Procedure 2A→

→→

→2B Assembly of Motor Mounting Base.

NOTE :

After loosening these screws, please replace

them with new screws. The old screws have

an adhesive that can not be reapplied. New

screws are identified with blue adhesive.

1. Tighten 3 screws of the motor mounting base.

2. Assemble planet gears and pins with the

revolving stand and insert them into the motor

mounting base.

3. The ring gear has its own correct direction.

Confirm the direction when the ring gear is

inserted into the motor mounting base.

4. Adjust the protrusion parts of ring gear with

the groove parts of motor mounting base.

EY6535-U1

Ref.No.2C Procedure 2A→

→→

→2B→

→→

→2C Assembly of Gear Box Assembly.

1. Fit the driving carrier into the hole of the gear

case assembly and the driving shaft assembly.

2. Confirm the connect piece is inside of the

driving shaft block.

3. Insert the pin into the shaft of the driving

carrier holding the bottom of the gear box

assembly (driving carrier) by hand.

4. Align the wider protrusion of motor mounting

base with the wider protrusion of gear case.

Ref.No.2D Procedure 2A→

→→

→2B→

→→

→2C→

→→

→2D Assembly of Motor and Switch.

1. Fit terminal of lead wire (black) parallel to the

heat sink.

Caution:

Be careful that the heat sink and the terminal

do not touch, otherwise these are

shortcuircuit.

EY6535-U1

Ref.No.2E Procedure 2A→

→→

→2B→

→→

→2C→

→→

→2D→

→→

→2E Assembly of Housing.

1. Confirm proper position of the click springs

and the position in each housing A and B.

2. Check that the widest protrusion (6mm) of

adjusting screw is in the middle and the mode

change handle is set to the IMPACT position.

3. Set anvil and slider, has its own correct

direction. Confirm the direction when assembling.

4. Set the clutch handle with position 1 on top.

5. When setting fixation cover, align mark on

top.

6. Tighten 4 screws.

EY6535-U1

(Refer to WIRING CONNECTION DIAGRAM)

5 TROUBLESHOOTING GUIDE

< TROUBLE > < CHECK > < REMEDY >

Does not operate. <CHECK BATTERY PACK.> NO Replace battery pack.

→If no less than 15.6 V DC is available across the (+) and (-) terminals, →

the battery pack is OK.

NOTE: The battery pack is sold separately as an optional accessory.

See the nearest sales dealer for details. The battery pack has a

limited life.

The pack should be replaced if;

-after being charged for the rated charging time the battery voltage

is less than 15.6V DC or the usable time is extremely short.

-the battery leaks. Check battery for leaks and terminals for

corrosion.

↓OK

<CHECK TERMINAL CONNECTIONS BETWEEN MAIN UNIT NO Clean and repair

AND BATTERY PACK.> →contacts.

Check for proper terminal contacts.

↓OK

<CHECK SWITCH BLOCK.> NO Contacts in switch block

See WIRING CONNECTION DIAGRAM. →are defective.

Check continuity between following terminals. Replace switch & FET

*Inspection of the forward / reverse selection switch. block.

When switch handle is depressed all the way:

-There should be 0Ωbetween - , and between - ;

when switch lever is set to forward side.

-There should be 0Ωbetween - , and between - ;

when switch lever is set to reverse side.

*Inspection of the brake.

When switch handle is not depressed:

-There should be 0Ωbetween - .

↓OK

<CHECK MOTOR.> NO Replace motor.

The motor normally operates with its white (+) and black (-) lead wires →

connected to 15.6V DC.

EY6535-U1

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