PANDROL CD100 B Istruzioni operative
Partners in excellence
ENG_OMM_CD100B_P09
2023-06-14
USER AND MAINTENANCE MANUAL
CD100 B
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USER AND MAINTENANCE MANUAL I ENG_OMM_CD100B_P09 I 2023-06-14
@Pandrol 2023
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USER AND MAINTENANCE MANUAL I ENG_OMM_CD100B_P09 I 2023-06-14
@Pandrol 2023
The pictures in the manual are for illustration only, the appearance of the machine may vary
This manual aims to help you get to know your new CD100, to use it in the best way and
to maintain it properly for a long lifetime. It also presents important safety regulations and
warnings.
The manual is intended for people who handle and operate the machine. It is originally written in
Swedish and then translated into the local language by Pandrol AB.
Pandrol AB reserves the right to change specications, equipment, instructions and
maintenance guidelines without prior notice.
The manual contains instructions about the following topics:
1. Installation
2. Operation
3. Safety features and warnings
4. Maintenance and troubleshooting
(1) refers to a component in a gure/illustration.
IMPORTANT!
This manual contains ordered actions, e.g.
1. Do this
2. ...and then this...
3 and nally this
These actions must be done in the numerical order presented.
Revision Datum Kommentarer
P04 2021-03-18 New layout
P05 2021-04-13 Added Drive unit/battery Power pack
P06 2022-02-21 Updated manual
P07 2022-05-19 New solution for handlebar and buttons CD100B
Thank you for choosing CD100!
You are now the owner of a quality product from Pandrol.
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Table of contents
1. Safety Information 6
1.1. General 6
1.2. Safety Regulations 6
1.1. Warning Labels 7
1.2. Qualied Personnel 8
2. General Description 9
3. Technical Information 10
2.1. Technical Information CD100B 10
3.1. Technical Data - Battery Drive unit 6000617 11
4. Tools 12
4.1. Clipping Tool 1100201 12
4.2. De-clipping Tool - FE / FCX 5012730 13
4.3. De-clipping Tool - FC 1100058 14
5. Transport And Packaging 15
4.4. Unpacking The Drive unit 15
5.1. Unpacking The Clipping Tool 17
5.2. Recommended storage conditions: 17
5.3. Electrical/Battery Storage 17
5.4. Transportation And Storage Of CD100B 18
6. Setup/Installation 19
6.1. Drive unit 19
6.2. Clipping Tool 20
6.3. De-clipping Tool 21
7. Adjustments 22
7.1. Adjustments of the Handle Bar Unit 22
7.2. Rail Height Adjustments 22
7.3. Lift the workhead 23
7.4. Lower the workhead 23
7.5. Clipping Tool Adjustments 24
7.6. FC De-clipping Tool Adjustments 26
7.7. FE/FCX De-clipping Tool Adjustments 27
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8. Operation CD100B 29
8.1. Mounting Drive unit/Battery 29
8.2. Clipping And Declipping - Connect Rail To Sleeper 30
8.3. De-Clipping - Disconnect Rail From Sleeper 31
8.4. Change of tools 31
8.5. After Operation 31
9. Emergency operation 32
10. Maintenance 33
10.1. Drive unit 33
10.2. Clipping And De-clipping Tools 34
10.3. Lubrication points 34
11. Mounting Torques 36
12. Warranty And Service 37
12.1. Warranty 37
12.2. Service 37
12.3. Disclaimer 37
12.4. Contact 37
12.5. Declaration Of Conformity 37
12.6. Recycling and Environment 37
12.7. Disposal Of Battery 37
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1.1. General
• Read and understand all safety regulations and warnings before installation, operating or
performing maintenance on this machine.
• Make sure that no unauthorized personnel are in the operating area during installation, use
or maintenance.
• Improper installation of this unit can be dangerous and may lead to mishaps or accidents
and could result in personal injury.
• Improper operation of this unit can be dangerous and could result in personal injury or
death.
• Improper maintenance of this unit can be dangerous and may lead to mishaps or accidents
and could result in personal injury.
• Do not operate this unit until you have read and understood the safety instructions in this
manual.
• Do not perform any maintenance on this unit until you have read and understood the
instructions in this manual.
• The drive unit is only permitted to be used as a power source for Pandrol manufactured
original tools.
1.2. Safety Regulations
• Do not make any alterations to your CD100. Doing that, you could compromise your own
safety and expose yourself to a serious accident or injury risk.
• Before each start, perform a general inspection of all parts and make sure that they are not
worn, damaged or loose. Also make sure that the tool is dry everywhere and that there is no
oil leakage.
• Regular maintenance is required to ensure a safe operation. Keep all nuts and bolts securely
tightened.
• The drive unit must be switched o when performing cleaning, control, adjustments,
reparations, oil lling and when the unit is being left unattended.
• Attention! Risk for clamping. Be careful with bodily parts around the unit. Risk for injuries.
• Do not use the unit with damaged or worn parts. If parts must be replaced use original parts,
please contact Pandrol AB for consultation.
• When the CD100 is used the operator must wear protecting clothes, i.e. long trousers,
boots, gloves, ear defenders and goggles or a protective visor.
• To protect the environment, do not dispose oil by pouring it down the drain, in the gutter or
on the ground.
• All handling of the battery must be done according to the manual for the battery and battery
charger.
1. Safety Information
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1.1. Warning Labels
The warning labels present on the machine are presented below. If any of these warning labels
become damaged or lost, they are to be replaced with new original warning labels that are
available from Pandrol AB.
Read manual before use
(art. 710016)
Wear safety googles
(art. 710017)
Wear safety helmet
(art. 710018)
Wear hearing
protection
(art. 710019)
WARNING! Oil
pressure
(art. 710216)
WARNING! Risk
of crushing
(art. 710217)
High voltage
(art. 710018)
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1.2. Qualied Personnel
The CD100B with its working tools is only to be used by qualied personnel, thoroughly familiar
with and trained in general railway workmanship and operated according to the conditions and
standard regulations applying to the track they are working on.
The equipment must be serviced, maintained, or in any way repaired only by qualied personnel
who are familiar with both this Operation & Maintenance Manual and have received training and
information from Pandrol AB.
In order to avoid personal injury or death and/or material damage, everyone involved with
assembling, starting-up or overhaul must possess pertinent knowledge.
ÌWARNING! All maintenance and service or other operations on the hydraulic
system is to be carried out by qualied personnel.
Fig 1. Identication plate
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Nr Dercription Item No
1 Drive unit CD100 B 6000617 (incl. handlebar)
2 Handle bars CD100B 6000618
3 Clipping tool FC / FCX 1100201
4 Declipping tool FC 1100058
5 Declipping tool FE / FCX 5012730
Fig 2. Drive unit CD100 B Fig 3. Handlebar Fig 4. Clipping tool
Fig 5. Declipping tool FC Fig 6. Declipping tool FE / FCX
1
4
2
5
3
2. General Description
CD100B is a single person walk behind tool used to install and uninstall Fastclip FE and FCX
clips on railway worksites.
The CD100B is designed for installing and uninstalling two clips per cycle and is not able to lift
any sleeper or rail. Due to design, the tool is not able to be used on insulated rail joints.
CD100B is patented and delivered CE-certied. A machine identication plate is fastened on
the Drive unit, refer to Fig. 1. In case the identication plate becomes damaged or lost, please
contact Pandrol AB to obtain a new identication plate.
The CD100 B consists of a drive unit (1), a handlebar (2), a fastening tool (3) and a declipping
tools (4,5) according to the table below.
Fig 7.
Fig 8.
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2.1. Technical Information CD100B
The Drive unit is designed as an easy moveable, ergonomically battery driven hydraulic power
source. It is designed with a quick connect interface which enables fast and easy connection to
the working tools.
The Drive unit is supported by a steel wheel to the rail, which relieves the operator from the
weight and thus prevents the operator from wearing injuries. The components of the Drive unit
are presented in Fig 7 and the components of the Handle Bar are presented in Fig 8.
Nr Description
1Battery
2Hydraulic connections
3Wheel adjustment screw
4Hydraulic tank
5Direction control
6Handlebar
7Handle rod
8Throttle and locking controls
(5)
(6)
(7)
(8)
3. Technical Information
(4)
(1)
(3)
(2)
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