Pepperl+Fuchs Schmersal RSS260 AS Manuale utente

RSS260 AS

Operating instructions

Safety sensor

EN 1

1. About this document

1.1 Function

This operating instructions manual provides all the information you

need for the mounting, set-up and commissioning to ensure the safe

operation and disassembly of the safety switchgear. The operating

instructions must be available in a legible condition and a complete

version in the vicinity of the device.

1.2 Target group: authorised qualified personnel

All operations described in this operating instructions manual must

be carried out by trained specialist personnel, authorised by the plant

operator only.

Please make sure that you have read and understood these operating

instructions and that you know all applicable legislations regarding

occupational safety and accident prevention prior to installation and

putting the component into operation.

The machine builder must carefully select the harmonised standards

to be complied with as well as other technical specifications for the

selection, mounting and integration of the components.

1.3 Explanation of the symbols used

Information, hint, note:

This symbol is used for identifying useful additional information.

Caution: Failure to comply with this warning notice could

lead to failures or malfunctions.

Warning: Failure to comply with this warning notice could

lead to physical injury and/or damage to the machine.

1.4 Appropriate use

The Schmersal range of products is not intended for private consumers.

The products described in these operating instructions are developed to

execute safety-related functions as part of an entire plant or machine. It

is the responsibility of the manufacturer of a machine or plant to ensure

the correct functionality of the entire machine or plant.

The safety switchgear must be exclusively used in accordance with

the versions listed below or for the applications authorised by the

manufacturer. Detailed information regarding the range of applications

can be found in the chapter "Product description".

Content

1 About this document

1.1 Function ..............................................1

1.2 Target group: authorised qualied personnel..................1

1.3 Explanation of the symbols used ...........................1

1.4 Appropriate use ........................................1

1.5 General safety instructions ...............................2

1.6 Warning about misuse ...................................2

1.7 Exclusion of liability .....................................2

2 Product description

2.1 Ordering code .........................................2

2.2 Special versions........................................2

2.3 Purpose ..............................................2

2.4 Technical data .........................................2

2.5 Safety classication .....................................3

3 Mounting

3.1 General mounting instructions .............................3

3.2 Actuating directions .....................................4

3.3 Switching distance ......................................4

3.4 Adjustment............................................4

3.5 Dimensions ...........................................4

3.6 Accessories ...........................................4

4 Electrical connection

4.1 General information for electrical connection..................5

5 Functions and configuration

5.1 Programming the slave address ...........................5

5.2 Conguration of the safety monitor .........................5

5.3 Status signal "safety release" .............................5

5.4 Actuator teaching / actuator detection .......................5

6 Diagnostic

6.1 LED indications ........................................6

6.2 Error.................................................6

6.3 Diagnostic information ...................................6

6.4 Diagnostic signal periphery error ...........................6

6.5 Read-out of the parameter port ............................6

7 Set-up and maintenance

7.1 Functional testing.......................................7

7.2 Maintenance ..........................................7

8 Disassembly and disposal

8.1 Disassembly...........................................7

8.2 Disposal ..............................................7

9 EU Declaration of conformity

x.000 / 03.2022 / v.A. - 103015221-EN / D / 2022-03-15 / AE-Nr. 14783

EN Operating instructions. . . . . . . . . . . . .pages 1 to 8

Original

Cross Reference:

Schmersal

Article number

Schmersal

Description

Pepperl+Fuchs

Article number

Pepperl+Fuchs

Description

103004641

RSS260-I2-ST-AS 319858

103004318

RST260-1

319859

VAA-1E-IEI3-READER1-S-V31

VAZ-IEI3-TAG1-S

Operating instructions

Safety sensor RSS260 AS

1.5 General safety instructions

The user must observe the safety instructions in this operating instructions

manual, labelled with the caution or warning symbol above, the country-

specific installation standards as well as all prevailing safety regulations and

accident prevention rules.

Further technical information can be found in the Schmersal

catalogues or in the online catalogue on the Internet:

products.schmersal.com.

The information contained in this operating instructions manual is

provided without liability and is subject to technical modifications.

There are no residual risks, provided that the safety instructions as well

as the instructions regarding mounting, commissioning, operation and

maintenance are observed.

1.6 Warning about misuse

In case of improper use or manipulation of the safety

switchgear, personal hazards or damages to machinery or

plant components cannot be excluded.

1.7 Exclusion of liability

We shall accept no liability for damages and malfunctions resulting from

defective mounting or failure to comply with this operating instructions

manual. The manufacturer shall accept no liability for damages

resulting from the use of unauthorised spare parts or accessories.

For safety reasons, invasive work on the device as well as arbitrary

repairs, conversions and modifications to the device are strictly

forbidden; the manufacturer shall accept no liability for damages

resulting from such invasive work, arbitrary repairs, conversions and/or

modifications to the device.

2. Product description

2.1 Ordering code

This operating instructions manual applies to the following types:

RSS260-

➀

➁

-AS

No. Option Description

➀

Standard coding

Individual coding

Individual coding, re-teaching enabled

Standard coding with actuator detection

➁

Connector plug M8, 4-pole

LSTM12-4-0.25M

Cable 0.25 m long with

connector M12, 4-pole

Actuator

RST260-1 Standard actuator

RST260-1-AD01…15 Variant with actuator detection

2.2 Special versions

For special versions, which are not listed in the order code below 2.1,

these specifications apply accordingly, provided that they correspond to

the standard version.

2.3 Purpose

This non-contact, electronic safety sensor is designed for application in

safety circuits and is used for monitoring the position of movable safety

guards. In this application, the safety sensor monitors the position of

hinged, sliding or removable safety guards by means of the coded

electronic actuator.

The safety function consists of safely switching off the code

transmission when the safety guard is opened and maintaining the safe

switched off condition for as long as the safety guard is open.

An AS-Interface Safety at Work component functions on the basis of

an individual code generator (8 x 4 bit). This safety code is cyclically

transmitted over the AS-i network and monitored by a safety monitor.

The safety switchgears are classified according to

EN ISO 14119 as type 4 locking devices. Designs with

individual coding are classified as highly coded.

The user must evaluate and design the safety chain in

accordance with the relevant standards and the required

safety level.

2.4 Technical data

Standards: EN 60947-5-3, EN 62026-2,

EN ISO 14119, EN ISO 13849-1, IEC 61508

Active principle: RFID

Frequency band: 125 kHz

Transmitter output: max. -6 dBm

Coding level according to EN ISO 14119:

- I1-version: high

- I2-version: high

- Standard coding version: low

Material of the housings: thermoplastic plastic

Response time: ≤ 140 ms

Duration of risk: ≤ 200 ms

Time to readiness: ≤ 2 s

Switching frequency: ≤ 1 Hz

Actuator: RST260-1, RST260-1-AD01…15

Termination: Connector plug M8, 4-pole, A-coded,

Connecting cable 0.25 m with

connector M12, 4-pole, A-coded

Connecting cable: 4 x 0,35 mm², PUR

Switching distances to EN 60947-5-3:

Typical switching distance: 12 mm;

- in case of lateral actuation: 9 mm

Assured switching distance sao:

- in temperature range −10 °C ... +60 °C: 10 mm

- with sideways approach: 6 mm

- in temperature range −25 °C ... −10 °C: 8 mm

- with sideways approach: 4 mm

Assured switch-off distance sar:18 mm;

- in case of lateral actuation: 15 mm

Hysteresis: < 2.0 mm

Repeat accuracy: < 0.5 mm

Ambient conditions

Ambient temperature: −25 °C ... +60 °C

Storage and transport temperature: −25 °C ... +85 °C

Resistance to shock: 30 g / 11 ms

Resistance to vibration: 10 … 55 Hz, amplitude 1 mm

Relative humidity: max. 93 %, non condensing, non icing

Protection class: IP65 / IP67 to EN 60529

Protection class: III

Installation altitude above sea level: max. 2,000 m

Insulation values to EN 60664-1:

- Rated impulse withstand voltage Uimp:0.8 kV

- Rated insulation voltage Ui:32 VDC

- Overvoltage category: III

- Degree of pollution: 3

RSS260 AS

Operating instructions

Safety sensor

Electrical data – AS-Interface

AS-i supply voltage: 18.0 ... 31.6 VDC, protection

against polarity reversal

AS-i power consumption: ≤ 100 mA

AS-i device insulation: internal short-circuit proof

AS-i specification:

- Version: V 3.0

- Profile: S-0.B.F.E

AS-i inputs:

- Channel 1: Data bits DI 0/DI 1 = dynamic code transmission

- Channel 2: Data bits DI 2/DI 3 = dynamic code transmission

Databits condition static 0 or dynamic code transmission

AS-i Outputs:

- DO 0 ... DO 3: no Function

AS-i parameter bits:

- P0: Actuator present

- P1: Hysteresis signal (FID)g

- P2: Tamper protection time active (FID)

- P3: Device error (FID)

Actuator detection (AD):

- P0 … P3: Actuator number 0, 01 - 15

Parameter request: default value parameter request "1111" (0xF)

AS-i Input module address: 0

- preset to address 0, can be changed through

AS-interface bus master or hand-held programming device

LED switching conditions display:

Green/red LED (AS-i Duo LED): supply voltage /

communication error /

slave address = 0 /

periphery error detected /

tamper protection time active

Yellow LED: device condition (enabling status) /

hysteresis signal / device error

For use in NFPA 79 Applications.

Only for use in Pollution Degree 2 Environment.

Adapters providing field wiring means are available from

the manufacturer. Refer to manufacurers information

This device complies with part 15 of the FCC Rules and

contains licence-exempt transmitter(s)/receiver(s) that comply

with Innovation, Science and Economic Development Canada’s

licence-exempt RSS(s):

Operation is subject to the following two conditions:

(1) This device may not cause harmful interference, and

(2) this device must accept any interference received, including

interference that may cause undesired operation.

This device complies with the Nerve Stimulation Exposure Limits

(ISED SPR-002) for operations with a minimum distance of

100 mm. Changes or modifications not expressly approved by

K.A. Schmersal GmbH & Co. KG could void the user's authority

to operate the equipment.

L’émetteur/récepteur exempt de licence contenu dans le présent

appareil est conforme aux CNR d’Innovation, Sciences et

Développement économique Canada applicables aux appareils

radio exempts de licence. L’exploitation est autorisée aux deux

conditions suivantes:

(1) L’appareil ne doit pas produire de brouillage.

(2) L’appareil doit accepter tout brouillage radioélectrique subi,

même si le brouillage est susceptible d’en compromettre le

fonctionnement.

Cet appareil est conforme aux limites d'exposition relatives à la

stimulation des nerfs (ISED CNR-102) pour les opérations avec

une distance minimale de 100 mm.

Changements ou modifications non expressément approuvés

par K.A.Schmersal GmbH & Co. KG pourrait annuler le droit de

l'utilisateur à utiliser l'équipement.

2.5 Safety classification

Standards: EN ISO 13849-1, IEC 61508

PL: up to e

Control Category: 4

PFH: ≤ 3.93 x 10-10 / h

PFD: ≤ 6.89 x 10-5

SIL: suitable for SIL 3 applications

Mission time: 20 years

3. Mounting

3.1 General mounting instructions

During fitting, the requirements of EN ISO 14119

must be observed.

The mounting holes provide for a variable mounting by means of M4

screws (max. tightening torque 0.8 Nm).

The component can be mounted in any position. The minimum bend

radius of the LST-type cable is 25 mm.

The active areas of the sensor and the actuator have to face each

other. The safety sensor must only be used within the assured

switching distances ≤ sao and ≥ sar.

The actuator must be permanently fitted to the safety

guards and protected against displacement by suitable

measures (tamperproof screws, gluing, drilling of the screw

heads).

To avoid any interference inherent to this kind of system and any

reduction of the switching distances, please observe the following

guidelines:

• The presence of metal chips in the vicinity of the sensor is liable to

modify the switching distance.

• Keep away from metal chips.

Minimum distance between two safety sensors as well as other

systems with same frequency (125 kHz):

109

100

Operating instructions

Safety sensor RSS260 AS

3.2 Actuating directions

Actuation from front

Actuation from side

Lateral actuation only from the shown sensor side

3.3 Switching distance

The side allows for a maximum height misalignment (X) of sensor

and actuator of ± 8 mm (e.g. mounting tolerance or due to guard door

sagging). The axial misalignment (Y) is max. ± 18 mm.

Actuating curves

The actuating curves represent the typical switching distance of

the safety sensor during the approach of the actuator subject to the

actuating direction

Transverse misalignment

-5-20 51015-15

-10 0

Y [mm]

S [mm]

Height misalignment

-5-20-24 51015-15 20 24-10 0

X [mm]

S [mm]

Preferred actuation directions: from front or from side

In case of a lateral actuation, the switching distances are

reduced by approx. 3 mm.

3.4 Adjustment

The continuous signal of the yellow LED signals the actuator detection; the

flashing of the yellow LED after a delay signals that the safety sensor is

actuated in the hysteresis area.

Recommended Adjustment

Align the safety sensor and actuator at a distance of 0.5 x sao.

The correct functionality of both safety channels must be checked by

means of the connected safety-monitoring module.

3.5 Dimensions

All measurements in mm.

Safety sensor RSS260-…-ST-AS

1910.5

39.2

47.5

Safety sensor RSS260-...-LSTM12-AS

432547 250

Actuator RST260-1 / RST260-1-AD01 … 15

19 10.5

Legend:

active area

Alternative suitable actuators with different design:

refer to products.schmersal.com.

3.6 Accessories

(to be ordered separately)

Kit tamper-proof screws

• 4 x M4x20 incl. washers, ordering code 103006158

• 4 x M4x25 incl. washers, ordering code 101217746

Sealing kit

• Ordering code 103004733

• Plugs: 4 flat pieces for flush finish and 4 round pieces for high screw

heads to seal the installation holes

• Flush one-way plugs for flat screw heads, also suitable as tampering

protection for the screw fixings

RSS260 AS

Operating instructions

Safety sensor

Mounting set

• Ordering code 103005469

• Alternative use of the mounting plates or ferrules

• Mounting plates: 2 pieces for mounting on non-linear stable basis,

e.g. on groove rails/profiles

• Ferrules: 4 pieces for insertion to secure the screw fixings to the

mounting surface for applications with regular high temperature

variations

4. Electrical connection

4.1 General information for electrical connection

The electrical connection may only be carried out by

authorised personnel in a de-energised condition.

The connection to the AS-Interface system is realised through an M8

or M12 connector. The connectors are A-coded. The connection to

the M12-plug is made (according to EN 62026-2) to the AS-Interface

systems with an adapter cable of M8 / 4-pin (socket) on to M12 / 4-pin

(plug):

Pin assignment M8 / M12 connector

spare

AS-i -

AS-i + spare

Connector adapter cables (available as accessories)

IP67, M8-coupling to M12-connector, 4-pin

Cable length Ordering code

1 m 103003648

2 m 103003649

3 m 103003651

5. Functions and configuration

5.1 Programming the slave address

The slave address is programmed through the M8 connector. Any

address from 1 to 31 can be set by means of the AS-i bus master or a

hand-held programming device.

5.2 Configuration of the safety monitor

The RSS260 AS can be configured in the ASIMON configuration

software with the following monitoring devices (also refer to the

ASIMON manual). (also refer to the ASIMON manual)

Double channel dependent

• Synchronisation time: 0.1 s

• Optionally with startup test

• Optional with local acknowledge

The configuration of the safety monitor must be tested and

confirmed by a qualified and authorised safety expert/safety

engineer.

5.3 Status signal "safety release"

The "safety release" status signal from a Safety at Work slave can be

cyclically queried by the control system through the AS-i master. To

thiseffect, the 4 input bits with the varying SaW code of a Safety at

Work slave are evaluated through an OR operation with 4 inputs in the

control system.

5.4 Actuator teaching / actuator detection

Safety sensors with standard coding are ready to use upon delivery.

Individually coded safety sensors and actuators will require the

following "teach-in" procedure:

1. Switch the safety sensor's voltage supply off and back on.

2. Introduce the actuator in the detection range. The teach-in procedure is

signalled at the safety sensor, yellow LED flashes (1 Hz).

3. After 10 seconds, brief cyclic flashes (3 Hz) request the switch-off

of the operating voltage of the safety sensor. (If the voltage is not

switched off within 5 minutes, the safety sensor cancels the "teach-

in" procedure and signals a false actuator by 5 yellow flashes.)

4. After the operating voltage is switched back on, the actuator must be

detected once more in order to activate the taught actuator code. In

this way, the activated code is definitively saved!

For ordering suffix -I1, the thus executed allocation of safety sensor and

actuator is irreversible.

For ordering suffix -I2, the "teach-in" procedure for a new actuator can be

repeated an unlimited number of times . When a new actuator is taught,

the code, which was applicable until the moment, becomes invalid.

Subsequent to that, an enabling inhibit will be active for ten minutes, thus

providing for an increased protection against tampering. The AS-i Duo

LED will flash red/green until the expiration of the time of the enabling

inhibit and the detection of the new actuator. In case of power failure

during the lapse of time, the 10-minutes tampering protection time will

restart.

Actuator detection (AD)

Device with actuator detection (AD) can emit the number of especially

coded actuators through the parameter port.

In this way, a non-safe identification of the actuator is possible.

Through the 4 bits of the parameter port, the actuators with the

numbers 01 - 15 can be detected and transmitted to the control.

If no actuator is detected, a 0 will be emitted.

Safety sensors and actuators with actuator detection must always be

used in pairs.

Actuator RST260-1-AD01…15, 15 different actuators at the most

Operating instructions

Safety sensor RSS260 AS

6. Diagnostic

6.1 LED indications

The LED's have the following meaning (to EN 62026-2):

LED green-red

(AS-i Duo LED):

AS-Interface supply voltage /

AS-Interface communication error /

Slave address = 0 /

Periphery error detected /

Enabling inhibit (tamper protection time) active

Yellow LED: Device status (enabling status) /

hysteresis signal / device error

6.2 Error

Errors, which no longer guarantee the safe functionality of the

RSS260 AS electromagnetic interlock, cause the safety outputs to be

switched off and are signaled through a flashing pattern of the red LED.

(see table 2).

After fault rectification, the error message can be reset by opening and

closing the relevant guard door. The safety outputs of the safety monitor

can be switched back on, thus enabling the machine.

6.3 Diagnostic information

Table 1: Diagnostic information of the RSS260 AS safety switchgear

The safety switch signals the operational state as well as errors through two coloured LED’s installed on the device.

System condition LED Periphery error Reset

green-red yellow AS-i SaW-Code

AS-i duo-LED Status FID-Bit (DI 0 ... DI 3)

Safety guard open green Off 0 static 0

Guard door closed green on 0 dynamically (authorised operation)

Actuated in limit area red-green flashing Flashes 1 dynamically (authorised operation)

Enabling inhibit (tamper protection time) active red-green flashing Off 1 static 0

Internal device error / periphery error red-green flashing Flashes 1) 1 static 0

AS-i error: slave address = 0

or communication error

red depending on

the condition

0 static 0

1) refer to flash code

Table 2: Error messages / flash codes yellow LED

Flash codes (yellow) Designation Autonomous

switch-off after

Error cause

4 flash pulses Ambient temperature high 0 min Ambient temperature too high: T > 60 °C

5 flash pulses Actuator fault 0 min incorrect or defective actuator

yellow permanent light Internal error 0 min Device defective

6.4 Diagnostic signal periphery error

All error messages of the safety switchgear are also transmitted as a

"periphery error" to the control system through the AS-i master.

A "periphery error" (FID input of the AS-i chip) is signaled by the

alternating red and green flashing of the AS-i duo LED on the AS-i

device.

6.5 Read-out of the parameter port

The parameter port P0 to P3 of an AS-i slave can be read out through

the control interface of the AS-i master (see component description) by

means of the "Write parameter" instruction (with hexadecimal value F).

This (non-safe) diagnostic information from the reflected parameters or

the answer to a "Write parameter instruction" can be used by the user

for diagnostic purposes or for the control programme.

Diagnostic information (P0 … P3)

Parameter bit Condition = 1

0 Actuator in

1 Hysteresis signal (FID)

2 Enabling inhibit (tamper protection time) active (FID)

3 Internal device error detected (FID)

Variant with actuator detection (AD) P0 - P3

Parameter bit Condition = 1

0 … 3 Binary number actuator 01 - 15

0 = no actuator detected

RSS260 AS

Operating instructions

Safety sensor

7. Set-up and maintenance

7.1 Functional testing

The safety function of the safety components must be tested. The

following conditions must be previously checked and met:

1. Fitting of the sensor and the actuator.

2. Fitting and integrity of the power cable.

3. The system is free of dirt and soiling (in particular metal chips).

7.2 Maintenance

In the case of correct installation and adequate use, the safety

switchgear features maintenance-free functionality.

A regular visual inspection and functional test, including the following

steps, is recommended:

1. Check the safety function

2. Check the fixing and integrity of the safety switchgear, the actuator

and the cable

3. Remove possible metal chips.

Measures must be taken to protect against manipulation or

against the bypassing of safety device, for example, using

an extra actuator.

Damaged or defective components must be replaced.

8. Disassembly and disposal

8.1 Disassembly

The safety switchgear must be disassembled in a de-energised

condition only.

8.2 Disposal

The safety switchgear must be disposed of in an appropriate manner in

accordance with the national prescriptions and legislations.

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