Peter electronic FUS EV Series Manuale di formazione
electronic
Quality is our Drive.
AC Drive
FUS ... / EV / 3EV
Assembly- and Commissioning Instructions
e l e c t r o n i c
Quality is our Drive.
Assembly- and Commissioning Instructions
Phone: +49(0)9189/4147-0 Fax: +49(0)9189/4147-47 eMail: mail@peter-electronic.com
PETER electronic GmbH & Co. KG Bruckäcker 9 D-92348 Berg www.peter-electronic.com
i
Quick Start Guide
This guide is to assist in installing and running the inverter to verify that the drive and motor
are working properly. Starting, stopping and speed control will be from the keypad. If your
application requires external control or special system programming, consult the 7300EV
Instruction Manual supplied with your inverter.
Step 1 Before starting the inverter
Please refer to chapter one (Preface) and chapter two (Safety Precautions) of the 7300EV
Instruction Manual. Verify drive was installed in accordance with the procedures as
described in chapter three (Environment description and installation). If you feel this was
abnormal, do not start the drive until qualified personnel have corrected the situation.
(Failure to do so could result in serious injury.)
•Check inverter and motor nameplates to determine that they have the same HP and voltage
ratings. (Ensure that full load motor amps do not exceed that of the inverter.)
•Remove the terminal cover to expose the motor and power terminals.
a. Verify that AC power is wired to L1(L), L2, and L3(N) .
b. Verify that Motor leads are connected to T1, T2, and T3 .
c. IF brake module is necessary, please connect terminal voltage of the braking unit to +
and - of the inverter.
Step2 Apply power to the drive.
Apply AC power to the drive and observe operator. Three 7-segment display should show
power voltage for 3~5 seconds and then show Frequency Command, factory sets 5.00.
(Frequency Command of 7-segment display should be flashed all the time.)
Power Indicator
ii
Step3 Check motor rotation without load.
zPress RUN Key. 7-segment Display will indicates 00.0to 05.0. Such value is the frequency
output value.
zCheck the operation direction of the motor.
IF the direction of the motor is incorrect:
Press STOP Key, turn off the AC power supply. After Power indicator LED is off,
change over theT1 and T2.
Supply the power again, then check the motor direction.
zPress STOP key.
Step4 Check full speed at 50Hz/60Hz
zChange the frequency with ¿,Àarrow mark , please press DATA/ENTER after setting
frequency.
zSet frequency to 50Hz/60Hz according to the above regulations.
zPress RUN Key, inspect the motor operation as motor accelerates to full load.
zPress STOP Key, inspect the motor operation as motor deceleration.
Step5 Other settings
As for other function, please refer to 7300EV user manual.
Set acceleration time ………………………………… P. 4-9
Set deceleration time ………………………………… P. 4-9
Set upper frequency limit ….………………………... P. 4-12
Set lower frequency limit ……………………………. P. 4-12
Set motor rated current ………………………………P. 4-30
Set control mode (Vector, V/F) ………………………P. 4-26
Step6 vector Mode Settings
When the EV inverter is set to run in Vector Mode (C14=000), the motor parameters needs to
be set. The required in formation should be readily available on the nameplate of the motor.
(Motor kw=0.75 ¯HP)
The parameters to set for vector operation ave:
Motor Rated Current (Amps) (F43) See page 4-23
Motor Rated Voltage (Volts) (F44) See page 4-23
Motor Rated Frequency (Hz) (F45) See page 4-23
Motor Rated Power (KW) (F46) See page 4-23
Motor Rated Speed (RPM) (F47) See page 4-23
Additional Vector Mode Settings to adjust for optimum operations are:
Torque boost gain (F48) See page 4-23
Slip compensation gain (F49) See page 4-24
Low Frequency Voltage Compensation (F50) See page 4-25
iii
7300EV user manual
Table of Contents
Tutorial........................................................................................................................ i
Content...................................................................................................................... iii
Preface..................................................................................................................... 0-1
Preface.................................................................................................................... 0-1
Product inspection .................................................................................................. 0-1
Chapter 1 Safety precautions............................................................................... 1-1
1.1 Operation precautions ....................................................................................... 1-1
1.1.1 Before power up ........................................................................................ 1-1
1.1.2 During power up ....................................................................................... 1-2
1.1.3 Before operation........................................................................................ 1-2
1.1.4 Leakage current ........................................................................................ 1-2
1.1.5 During operation....................................................................................... 1-3
1.1.6 Useable environment ................................................................................. 1-3
Chapter 2 Model definition.................................................................................. 2-1
Chapter 3 Mounting and installation of the JNEV drive................................ 3-1
3.1 Environment ..................................................................................................... 3-1
3.2 Mounting and installation.................................................................................. 3-3
3.3 Wiring rules ...................................................................................................... 3-7
3.3.1 Notice for wiring........................................................................................ 3-7
3.3.2 Suitable MC, MCCB, fuse and wire specification ....................................... 3-9
3.3.3 Precautions for peripheral applications.................................................... 3-10
3.4 Inverter specification....................................................................................... 3-14
3.4.1 Basic specifications.................................................................................. 3-14
3.4.2 General specifications.............................................................................. 3-15
3.5 7300EV wiring diagram................................................................................... 3-17
3.6 Description of inverter terminal....................................................................... 3-18
3.7 Dimension ....................................................................................................... 3-21
3.8 Installation and design considerations.............................................................. 3-24
iv
Chapter 4 Programming instructions & parameter list.................................. 4-1
4.1 Keypad description............................................................................................ 4-1
4.1.1 Keypad description.................................................................................... 4-1
4.1.2 Operation instruction of the keypad........................................................... 4-1
4.2 Parameter functions list..................................................................................... 4-3
4.3 Parameter functions description....................................................................... 4-10
Chapter 5 Trouble shooting and maintenance.................................................. 5-1
5.1 Trouble indication and corrective action............................................................ 5-1
5.1.1 Fault/Error display and diagnostics ........................................................... 5-1
5.1.2 Set up& interface errors ............................................................................ 5-4
5.1.3 Keypad operation error description........................................................... 5-5
5.2 General functional troubleshooting.................................................................... 5-6
5.3 Troubleshooting flowcharts 7300EV series......................................................... 5-7
5.4 Routine and periodic checks............................................................................. 5-13
Chapter 6 Peripherals components..................................................................... 6-1
6.1 Input side AC reactor ........................................................................................ 6-1
6.2 EMC filter......................................................................................................... 6-1
6.3 Option card....................................................................................................... 6-6
6.3.1 RS-485 option card.................................................................................... 6-6
6.3.2 RS-232 option card.................................................................................... 6-7
6.3.3 Program copy option card ......................................................................... 6-8
6.3.4 Remote keypad.......................................................................................... 6-9
6.3.5 2 IN/1OUT card....................................................................................... 6-10
6.3.6 PDA link ................................................................................................. 6-11
6.3.7 Remote keypad Installation Dimension ................................................. 6-11
Appendix 1 7300EV inverter parameter setting list........................... Appendix 1
Appendix 2 Communication time out sequence list........................... Appendix 2
v
Figure index
Figure 3-1 Panel and enclosure arrangement for drives............................................... 3-1
Figure 3-2 Mounting and clearance requirements........................................................ 3-1
Figure 3-3 Din rail mounting of the JNEV Drive ......................................................... 3-2
Figure 3-4 Side-by-side mounting of the JNEV Drive................................................... 3-2
Figure 3-5 NEMA 4 mounting instructions.................................................................. 3-4
Figure 3-6 NEMA 4 wiring diagram............................................................................ 3-4
Figure 3-7 M/N XX-YYY-N4S (115,230V model) connection diagram.......................... 3-5
Figure 3-8 M/N XX-YYY-N4 (115,230V model) connection diagram............................ 3-6
Figure 3-9 Typical installation schematic....................................................................3-10
Figure 3-10a Installation examples.............................................................................3-11
Figure 3-10b Installation examples using a filter.........................................................3-11
Figure 3-10c Installation examples with adjacent signal conductors............................3-11
Figure 3-11 Grounding filtered units..........................................................................3-12
Figure 3-12 Processing the ends of twisted pair tables.................................................3-12
Figure 3-13 Grounding example, multiple drives........................................................3-12
Figure 3-14 EV wiring diagram..................................................................................3-17
Figure 3-15 Power terminal locations.........................................................................3-18
Figure 3-16 Signal terminal locations .........................................................................3-19
Figure 3-17 EV drive frame 1 dimensions...................................................................3-21
Figure 3-18 EV drive frame 2 dimensions...................................................................3-22
Figure 3-19 EV drive IP65 (switch) frame 1 dimensions..............................................3-23
Figure 3-20 EV drive IP65 (no switch) frame 1 dimensions.........................................3-23
Figure 3-21 Common bus configurations....................................................................3-24
Figure 3-22 EV drive IP65 (switch) frame 2 dimensions..............................................3-26
Figure 3-20 EV drive IP65 (no switch) frame 2 dimensions........................................ 3-26
Figure 4-1 Keypad layout............................................................................................ 4-1
Figure 4-2 Keypad operations sequence....................................................................... 4-1
Figure 4-3 Wiring details
a. Fwd/stop-reverse/stop wiring detail ....................................................4-11
b. Run/stop-forward/reverse wiring detail...............................................4-11
c. 3-wire run/stop detail .........................................................................4-11
Figure 4-4 Control method sequences.........................................................................4-12
Figure 4-5 Frequency limits .......................................................................................4-12
Figure 4-6 Acceleration/deceleration prohibit.............................................................4-15
Figure 4-7 AIN gain & bias setting examples..............................................................4-16
Figure 4-8 Frequency detection
a. Frequency Reached (F21/C46=1) .........................................................4-17
b. Frequency Reached (F21/C46=2) .........................................................4-18
vi
c. Frequency Reached (F21/C46=3) .........................................................4-18
d. Frequency Reached (F21/C46=4) .........................................................4-19
Figure 4-9 Output current detection...........................................................................4-19
Figure 4-10 DC injection braking...............................................................................4-21
Figure 4-11 Output torque capacity ...........................................................................4-23
Figure 4-12 Slip compensation ...................................................................................4-23
Figure 4-13 Low frequency voltage compensation.......................................................4-24
Figure 4-14 V/F patterns
a. User configured V/F pattern...............................................................4-26
b. Pre configured V/F pattern.................................................................4-27
Figure 4-15 V/Hz curves with varying base voltages ...................................................4-28
Figure 4-16 PID flow control diagram........................................................................4-30
Figure 4-17 Sleep/wake mode.....................................................................................4-31
Figure 4-18 Communication error timing pattern.......................................................4-35
Figure 5-1 General troubleshooting flowchart............................................................. 5-7
Figure 5-2 OC, OL fault troubleshooting..................................................................... 5-9
Figure 5-3 OV, LV fault troubleshooting....................................................................5-10
Figure 5-4 Drive running troubleshooting diagnostics ................................................5-11
Figure 5-5 Motor overload / overheating diagnostics ..................................................5-12
Figure 5-6 Uneven speed operation diagnostics...........................................................5-12
Figure 6-1 External filter dimensions
a. JNFS21017-20.8-07................................................................................ 6-3
b. JNFS21019-8.9-07 ................................................................................. 6-3
c. JNFS21015-22-07.................................................................................. 6-4
d. JNFS21016-15-07.................................................................................. 6-4
e. JNFS 20858-7-07................................................................................... 6-5
Figure 6-2 JNSIF-485 module ..................................................................................... 6-6
Figure 6-3 JNSIF-485 wiring diagram......................................................................... 6-6
Figure 6-4 RS232 option card
a. JNSIF-232 cable.................................................................................... 6-7
b. JNSIF-232 wiring diagram.................................................................... 6-7
Figure 6-5 Program copy unit
a. JNSIF-MP module ................................................................................ 6-8
b. JNSIF-MP wiring diagram.................................................................... 6-8
Figure 6-6 Remote keypad module
a. JNSDOP remote keypad.........................................................................6-9
b. Remote keypad wiring diagram..............................................................6-9
Figure 6-7 Input/output expansion card
a. JNSIF-IO card.....................................................................................6-10
b. JNSIF-IO wiring diagram ....................................................................6-10
Preface
0-1
Preface
Preface
To extend the performance of the product and ensure personnel safety, read this manual thoroughly
before using the inverter. Should there be any problem in using the product that can not be solved with
the information provided in the manual, contact your nearest TECO distributor or sales representative
who will be willing to help you.
※Precautions
The inverter is an electrical product. For your safety, there are symbols such as “Danger”, “Caution” in
this manual as a reminder to pay attention to safety instructions on carrying, installing, operating, and
checking the inverter. Be sure to follow the instructions for highest safety.
Indicates a potential hazard that causes death or serious personal injury
if misused
Indicates that the inverter or the mechanical system might be damaged if
misused
Danger
zDo not touch any circuit boards or parts while the charging indicator is still lit after
turning the power off.(the light will fade after approximately 5 minutes.)
zDo not connect any wires when the inverter is powered. Do not check parts and signals on
circuit boards when the inverter is in operation.
zDo not disassemble the inverter nor modify any internal wires, circuits, or parts.
zGround the ground terminal of the inverter properly, for 200V class ground to 100 Ωor
below, 400v class ground to 10Ωor below.
Product Inspection
TECO’s inverters have all passed the function test before delivery. Please check the following
when you receive and unpack the inverter:
zThe model and capacity of the inverter is the same as those specified on your order.
zIs there any damage caused by transportation. If so, do not apply the power.
Contact TECO’s sales representatives if any of the above problems happened.
Caution
zDo not perform a voltage test on parts inside the inverter. High voltage can destroy these
semiconductor parts.
zDo not connect T1 (U), T2 (V), and T3 (W) terminals of the inverter to any AC input power
source.
zCMOS ICs on the inverter’s main board are sensitive to static electricity. Do not touch the
main board.
Danger
Caution
Chapter 1 Safety Precautions
1-1
Chapter 1 Safety Precautions
1.1 Operation Precautions
1.1.1 Before Power Up
Caution
The line voltage applied must comply with the inverter’s specified input voltage.(See the
nameplate)
Danger
Make sure the main circuit connections are correct. L1(L), L2, and L3(N) are power-input
terminals and must not be confused with T1, T2 and T3. Otherwise, inverter damage can
result.
Caution
zTo avoid the front cover from disengaging, or other damge do not carry the inverter by its
covers. Support the drive by the heat sink when transpoting. Improper handling can damage
the inverter or injure personnel and should be avoided.
zTo avoid fire, do not install the inverter on a flammable object. Intall on nonflammable objects
such as metal.
zIf several inverters are placed in the same control panel, provide heat removal means to
maintain the temperature below 50 degree C to avoid overheat or fire.
zWhen removing or installing the LCD operator, turn the power off first, and follow the LCD
instructions in the diagram to avoid operator error or no display caused by bad connections.
Warning
This product complies with IEC 61800-3, with built-in Filter in an unrestricted distribution
and with use of external filter in restricted distribution. Under some environments with
electric-magnetic interruption, product should be tested before used.
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