PI L-417.099232B Manuale utente
L417M0004EN ‒ 11/21/2018
User Manual
L-417.099232B HIGH-LOAD LINEAR STAGE
MOTION | POSITIONING
Contents
1 Legal Information.........................................................................................................4
2 About this Document..................................................................................................5
2.1 Objective and Target Group..............................................................................5
2.2 Explanation of Symbols....................................................................................5
2.2.1 Typographic Conventions................................................................. 5
2.2.2 Symbols Used.................................................................................... 5
2.3 Figures................................................................................................................6
2.4 Downloading Manuals...................................................................................... 6
3 Safety............................................................................................................................7
3.1 Intended Use......................................................................................................7
3.2 General Safety Instructions.............................................................................. 7
3.3 Organizational Measures.................................................................................. 7
3.3.1 User Manual....................................................................................... 7
3.3.2 General Personnel Qualification.......................................................7
4 Product Description..................................................................................................... 8
4.1 Product Labeling................................................................................................8
4.1.1 Type Plate........................................................................................... 8
4.2 Scope of Delivery...............................................................................................9
4.3 Overview............................................................................................................ 9
4.3.1 Base Body...........................................................................................9
4.3.2 Drive.................................................................................................. 10
4.3.3 Holding brake................................................................................... 10
4.3.4 Purge air system.............................................................................. 10
5 Unpacking.................................................................................................................. 12
6 Installation................................................................................................................. 13
6.1 Mounting the L-417.099232B........................................................................... 13
6.2 Connecting the L-417.099232B to the Protective Earth Conductor............... 14
6.3 Mounting the Load onto the L-417.099232B...................................................16
6.4 Connecting the L-417.099232B.........................................................................17
7 Startup / Operation................................................................................................... 18
7.1 Starting and Operating the L-417.099232B..................................................... 18
8 Maintenance...............................................................................................................20
8.1 Maintenance Run.............................................................................................20
8.2 Relubricating.................................................................................................... 20
8.3 Moving the Motion Platform by Hand........................................................... 20
8.4 Cleaning............................................................................................................21
9 Troubleshooting......................................................................................................... 22
10 Transportation............................................................................................................23
CONTENTS L417M0004EN ‒ 11/21/2018
2MOTION | POSITIONING
11 Customer Service Department.................................................................................24
12 Technical Data............................................................................................................ 25
12.1 Specifications...................................................................................................25
12.2 Maximum Ratings........................................................................................... 27
12.3 Ambient Conditions and Classifications........................................................28
12.4 Dimensions...................................................................................................... 29
13 Old Equipment Disposal........................................................................................... 31
14 Appendix.................................................................................................................... 33
14.1 Pin Assignment................................................................................................33
14.1.1 Drive connector................................................................................33
14.1.2 Rotary encoder connector...............................................................33
14.1.3 Limit switch connector.................................................................... 34
14.2 Limit switch specifications..............................................................................35
14.3 PTC temperature sensor................................................................................. 35
14.4 Holding Brake Specifications..........................................................................36
15 EU Declaration of Conformity...................................................................................37
CONTENTS L417M0004EN ‒ 11/21/2018
3MOTION | POSITIONING
1 Legal Information
The following company names and brands are registered trademarks of Physik Instrumente
(PI) GmbH & Co. KG:
PI®, PIC®, NanoCube®, PICMA®, PIFOC, PILine®, NEXLINE®, PiezoWalk®, PicoCube®,
PiezoMove®, PIMikroMove, NEXACT®, Picoactuator®, PInano®, NEXSHIFT®, PITOUCH®,
PIMag®, PIHera, Q-Motion®
The patents held by PI can be found in our list at http://www.physikinstrumente.com/en/
about-pi/patents.
© 2018 Physik Instrumente (PI) GmbH & Co. KG, Karlsruhe, Germany. The text, photographs,
and drawings in this manual are protected by copyright. With regard thereto, Physik
Instrumente (PI) GmbH & Co. KG reserves all rights. The use of any text, images and
drawings is permitted only in part and only when indicating the source.
Original instructions
First print: 11/21/2018
Document number: L417M0004en, LTr
Subject to change. This manual is superseded by any new release. The latest versions of the
user manuals are available for download (p. 6) at www.pi.ws.
Publisher:
PI miCos GmbH
Freiburger Strasse 30
79427 Eschbach
Germany
www.pi.de
Customer service department:
Physik Instrumente (PI) GmbH & Co. KG
Auf der Roemerstrasse 1
76228 Karlsruhe
Germany
www.pi.de
1 LEGAL INFORMATION L417M0004EN ‒ 11/21/2018
4MOTION | POSITIONING
2 About this Document
2.1 Objective and Target Group
This user manual contains the information needed for the intended use of the L-417.099232B.
Basic knowledge of closed-loop systems, motion control concepts, and applicable safety
measures is assumed.
2.2 Explanation of Symbols
This chapter explains the symbols and markings used by PI in their user manuals.
2.2.1 Typographic Conventions
Symbol / Label Meaning
1.
2.
Action consisting of several steps whose sequential order must be ob-
served
■ List item
p. 5 Cross-reference to page 5
RS-232 Labeling of an operating element on the product (example: socket of
the RS-232 interface)
Start > Settings
Menu path in the PC software (example: to open the menu, the
Start
and
Settings
menus must be clicked successively)
POS? Command line or a command from PI's General Command Set (GCS)
(example: command to get the axis position)
Device S/N
Parameter name (example: parameter where the serial number is stor-
ed)
5Value that must be entered or selected via the PC software
2.2.2 Symbols Used
Symbol / Label Meaning
General hazard symbol
DANGER
Dangerous situation
Failure to observe can lead to death or serious injury.
►Measures for avoiding the risk.
WARNING
Dangerous situation
Failure to observe can lead to serious injury.
►Action to take to avoid the risk.
2 ABOUT THIS DOCUMENT L417M0004EN ‒ 11/21/2018
5MOTION | POSITIONING
CAUTION
Dangerous situation
Failure to observe can lead to minor injury.
►Actions to take to avoid the risk.
NOTICE
Dangerous situation
Failure to observe can lead to material damage.
►Action to take to avoid the risk.
Information
Additional information on the L-417.099232B that can affect your application.
2.3 Figures
For better understandability, the colors, proportions and degree of detail in illustrations can
deviate from the actual circumstances. Photographic illustrations may also differ and must
not be seen as guaranteed properties.
2.4 Downloading Manuals
The latest versions of the user manuals can be downloaded (p. 6) at www.pi.ws.
For products that are supplied with software (data storage device in the scope of delivery),
access to the manuals is protected by a password. Protected content is only displayed on the
website after entering the access data. You need the data storage device for the product to
get the access data.
If a manual is missing or problems occur with downloading, contact our customer service
department (p. 24).
Downloading Manuals
1. Open the website www.pi.ws.
2. If the product was shipped with a data storage device: Log into the website:
a) Click Login.
b) Enter the login data.
The login data is in the [...]_Releasenews_[...].pdf in the Manuals directory on the
data storage device.
If necessary: Follow the link and register yourself to get the login data.
c) Click Login or press the Enter key.
3. Search for the product:
a) Click Search.
b) Enter the product number up to the period (e.g., L-417) into the search field.
c) Click Start search or press the Enter key.
d) If necessary: Click Load more results at the bottom of the list.
4. Click on the corresponding product in the list of search results.
5. Click the Downloads tab.
➔The manuals are shown under
Documentation
.
6. Click on the desired manual and save it.
2 ABOUT THIS DOCUMENT L417M0004EN ‒ 11/21/2018
6MOTION | POSITIONING
3 Safety
3.1 Intended Use
The L-417.099232B is a laboratory device as defined by DIN EN 61010-1. It is intended for
indoor use and use in an environment that is free of dirt, oil, and lubricants.
In accordance with its design, the L-417.099232B is intended for positioning, adjusting and
shifting loads in one axis at various velocities. The L-417.099232B is not intended for
applications in areas, in which a failure would present severe risks to human beings or the
environment.
The intended use of the L-417.099232B is only possible when completely mounted and
connected. The L-417.099232B must be operated with suitable electronics. The electronics are
not in the scope of delivery of the L-417.099232B.
The L-417.099232B may not be used for purposes other than those stated in this user manual.
The L-417.099232B may only be used in compliance with the technical specifications and
instructions in this user manual.
3.2 General Safety Instructions
The L-417.099232B is built according to state-of-the-art technology and recognized safety
standards. Improper use of the L-417.099232B may result in personal injury and/or damage to
the L-417.099232B.
►Use the L-417.099232B only for its intended purpose and if it is in perfect condition.
►Read the user manual.
►Eliminate any faults and malfunctions that are likely to affect safety immediately.
The operator is responsible for correct installation and operation of the L-417.099232B.
3.3 Organizational Measures
3.3.1 User Manual
►Always keep this user manual available with the L-417.099232B. The latest versions of the
user manuals can be downloaded (p. 6) at www.pi.ws.
►Add all information from the manufacturer such as supplements or technical notes to the
user manual.
►If you give the L-417.099232B to a third party, also include this user manual as well as
other relevant information provided by the manufacturer.
►Only use the device on the basis of the complete user manual. Missing information due to
an incomplete user manual can result in minor injury and damage to equipment.
►Only install and operate the L-417.099232B after you have read and understood this user
manual.
3.3.2 General Personnel Qualification
The L-417.099232B may only be installed, started up, operated, maintained, and cleaned by
authorized and appropriately qualified personnel.
3 SAFETY L417M0004EN ‒ 11/21/2018
7MOTION | POSITIONING
4 Product Description
4.1 Product Labeling
1
1
2
4
5
3
Figure 1: Product label on the L-417.099232B
1. Warning symbol: Risk of crushing
2. Warning symbol: Hot surface
3. Connector labels
4. Type plate
5. Protective earth connection
4.1.1 Type Plate
Figure 2: Type plate of the L-417.099232B
1. Data matrix code (example; contains the serial number)
2. Product number (example)
3. Serial number (example), individual for each L-417.099232B
Meaning of the position (counting from the left):
1 = internal information,
2 and 3 = year of manufacture,
4 to 9 = consecutive numbers
4. Warning and conformity symbols (old equipment disposal (p. 31), CE mark (p. 37))
4 PRODUCT DESCRIPTION L417M0004EN ‒ 11/21/2018
8MOTION | POSITIONING
4.2 Scope of Delivery
Product number Description
L-417.099232B Linear stage according to order
L417B0014 Mounting kit for mounting the L-417.099232B
and installation material, consisting of
■12 socket head screws, ISO 4762 M6×30
■2 dowel pins, ISO 8734, 4 m6 × 12
000036450 M4 screw set for protective earth, consisting
of:
■1 flat-head screw with cross recess,
ISO 7045 M4×8
■2 safety washers
■2 flat washers
L417M0004 User manual for the L-417.099232B (this
document)
4.3 Overview
1
2
3
5
6
4
1. Base body
2. Motion platform
3. Drive
4. Holding brake
5. Drive and sensor connector
6. Connectors for limit switch signals and purge air
4.3.1 Base Body
The base body is the basis of the positioner. The L-417.099232B is mounted onto a surface via
the base body (p. 13).
The base body comprises the following subassembly or subassemblies:
Drive screw
The drive screw converts the rotary motion of the drive to linear motion of the motion
platform.
4 PRODUCT DESCRIPTION L417M0004EN ‒ 11/21/2018
9MOTION | POSITIONING
Reference Point Switch
The reference point switch is a sensor whose fixed position serves as the reference point for
incremental sensor signals.
Limit switches
The limit switches are sensors at each end of the travel range that enable the electronics to
abort motion in order to prevent the motion platform from colliding with the mechanical
hard stop.
4.3.2 Drive
The drive generates the torque required for the dynamics of the motion platform.
The drive comprises the following subassembly (subassemblies):
Motor
The motor generates the torque required for the dynamics of the motion platform.
Rotary encoder
The rotary encoder measures the motor shaft's angle of rotation. This signal can be used by
suitable electronics commutating the motor and calculating the position of the motion
platform after referencing.
4.3.3 Holding brake
The holding brake blocks the drivetrain at rest.
4.3.4 Purge air system
The purge air system protects the drive screw and guides of the L-417.099232B against
surrounding dust.
The purge air system comprises the following subassembly (subassemblies):
4 PRODUCT DESCRIPTION L417M0004EN ‒ 11/21/2018
10 MOTION | POSITIONING
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