Plockmatic SQF-200 SquareFolder Manuale utente
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Plockmatic SQF200
Squarefolder
Service Manual
SQUAREFOLDER SQF 200
SERVICE MANUAL
12 February 2007
Subject to change
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V
29 November 2006
TABLE OF CONTENTS
1 INSTALLATION PROCEDURE
1.1 INSTALLATION PROCEDURE........................................................SQF-1-1
2 PREVENTIVE MAINTENANCE SCHEDULE
2.1 PREVENTIVE MAINTENANCE SCHEDULE..................................SQF-2-1
3 REPLACEMENT AND ADJUSTMENT
3.1 COVERS..........................................................................................SQF-3-1
3.1.1 FRONT COVER......................................................................SQF-3-1
3.1.2 REAR COVER ........................................................................SQF-3-2
3.1.3 INFEED COVER.....................................................................SQF-3-3
3.1.4 OUTFEED COVER.................................................................SQF-3-4
3.1.5 TOP COVER...........................................................................SQF-3-6
3.1.6 TILT THE MACHINE ...............................................................SQF-3-7
3.2 MOTORS.........................................................................................SQF-3-9
3.2.1 TRANSPORT BELT MOTOR (M1)..........................................SQF-3-9
3.2.2 STOP GATE MOTOR (M2) ...................................................SQF-3-10
3.2.3 CLAMP MOTOR (M3)...........................................................SQF-3-11
3.2.4 ROLLER MOTOR (M4)AND PRESSURE ROLLER.............SQF-3-12
3.3 SENSORS AND SWITCHES.........................................................SQF-3-15
3.3.1 STOP GATE SENSOR (Q1)..................................................SQF-3-15
3.3.2 ROLLER MOTOR FRONT/REAR SENSORS (Q2AND Q3)SQF-3-16
3.3.3 CLAMP MOTOR HOME POSITON SENSOR (Q4) ..............SQF-3-17
3.3.4 INFEED / OUTFEED SENSORS (Q5 AND Q7)....................SQF-3-18
3.3.5 CLAMP SENSOR (Q6)..........................................................SQF-3-20
3.3.6 MOTOR M4 ENCODER SENSOR (Q8)................................SQF-3-21
3.3.7 TOP COVER INTERLOCK SWITCHES (S2 & S4)...............SQF-3-22
3.3.8 UPPER TRANSPORT BELT CLUTCHES (SOL1 & SOL3)...SQF-3-23
3.3.9 LOWER TRANSPORT BELT CLUTCHES (SOL2 & SOL4)..SQF-3-24
3.4 BELTS............................................................................................SQF-3-25
3.4.1 UPPER TRANSPORT BELT.................................................SQF-3-25
3.4.2 LOWER TRANSPORT BELT ................................................SQF-3-26
3.4.3 TEFLON TAPE LOWER TRANSPORT BELT ....................SQF-3-29
3.5 MECHANICS.................................................................................SQF-3-31
3.5.1 SET CLAMPS........................................................................SQF-3-31
3.5.2 STOP GATE..........................................................................SQF-3-34
3.6 PCB ...............................................................................................SQF-3-37
3.6.1 PCB MD6DC “D”...................................................................SQF-3-37
3.7 POWER REQUIREMENTS...........................................................SQF-3-39
3.7.1 TAPPING THE TRANSFORMER..........................................SQF-3-39
4. TROUBLESHOOTING
4.1 FAULT CODE DESCRIPTIONS.......................................................SQF-4-1
4.2 BLOWN FUSE CONDITION..........................................................SQF-4-13
4.3 LED’S.............................................................................................SQF-4-15
4.4 TEST POINTS...............................................................................SQF-4-17
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5 SERVICE TABLES
5.1 SERVICE TABLES...........................................................................SQF-5-1
6. DETAILED SECTION DESCRIPTION
6.1 ELECTRICAL COMPONENT LIST..................................................SQF-6-1
6.1.1 COMPONENT LAYOUT..........................................................SQF-6-2
6.2 BOARD STRUCTURE .....................................................SQF-6-5
6.2.1 CONTROLLER MD6DC “D”....................................................SQF-6-5
6.3 PRINCIPLE OF OPERATION..........................................................SQF-6-7
SPECIFICATIONS
SPECIFICATIONS..............................................................................SQF-Spc-1
WIRING
Squarefolder........................................................................................SQF-Wir-1
SQF-1-1
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Installation
1 INSTALLATION PROCEDURE
1.1 INSTALLATION PROCEDURE
Squarefolder installation procedure is located in the Booklet Maker BM 200
Service Manual ( 1.6)
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SQF-2-1
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Preventive
Maintenance
2 PREVENTIVE MAINTENANCE SCHEDULE
2.1 PREVENTIVE MAINTENANCE SCHEDULE
Squarefolder preventive maintenace schedule is located in the Booklet Maker BM
200 Service Manual ( 2)
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SQF-3-1
Replacement
Adjustment
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3 REPLACEMENT AND ADJUSTMENT
3.1 COVERS
3.1.1 FRONT COVER
COVERS
[A]
Removal
1. Open top cover.
2. Remove screws [A] ( x 3 ).
3. Remove screws [B] ( x 2 )
[A]
[B]
Indice
