Porta-Dock 100A Manuale utente

12/19/07

Page 1 of 7

U:\Judy\INSTRUCTIONS CURRENT\INSTR LIFTS\LIFT INST 1284-12113 CANTILEVER.doc

PORTA-DOCK, INC.

100A 1200 LB. 84” WIDE ALUMINUM CANTILEVER BOAT LIFT

102A 1200 LB. 113” WIDE ALUMINUM CANTILEVER BOAT LIFT

Thank you for purchasing our product!

Please read these instructions and follow them step by step. *

STEP 1. Separate and group like parts and fasteners together. Locate the four leveling legs with

pads (REF. # 1) and the two side members (REF. # 2 & 3) slide the four leveling legs into the

end upright tubes of the side members. Secure in place with 1/2” x 1” set screws REF. # 37) Set

the side members approximately 84” apart for 84” wide lifts and 113” apart for 113” wide lifts.

Make sure the rear gusset plate is to the outside and the small flat tabs on the bottom side tube

are to the inside.

STEP 2. Find the two bottom cross bar tubes

(REF. # 4) (They’re the ones with the end

plates and channels welded on.) With the

channel facing to the rear of the lift set them

between the two side members so that the end

plate is up against the end of the tabs that are

welded on the bottom side tube. Fasten to

bottom tube with the eight square U bolts and

flange nuts. (REF. # 16 & 17) Finger

tighten nuts. Using a tape measure, square

the four corners of the uprights so that it is

within about a 1/4” Tighten all U-bolt nuts.

5 - 43

12/19/07

Page 2 of 7

U:\Judy\INSTRUCTIONS CURRENT\INSTR LIFTS\LIFT INST 1284-12113 CANTILEVER.doc

STEP 3. Locate the two

H shape lifting arms

(REF. # 5). Slide a

Brass pivot bushing

(REF. # 18) into each

pivot cap on the ends of

the lifting arms. Place

the lifting arm into the

channels of the bottom

cross tubes and fasten

into place using and 1/2”

x 3” clevis pins and 1/2”

washers (REF. # 19 &

20). Secure with pins.

(REF. # 21).

STEP 4. Find the lifts top bed member (rec. frame 81” x 86 3/4” (REF. # 6). Set the bed

member pivot channels into the ends of the lifting arms. The pivot channels on the outside of the

bed are toward the front of the lift. Locate the two front pulley brackets, 1/2” x 6 1/2” clevis

pins and 1/2” washers (REF. # 13, 22 & 20). On the front corner of the bed, place a pulley

bracket with the pulley sheave toward the outside, in between the corner angle and the pivot

channel. From the corner angle side, slide a 1/2” x 6 1/2” clevis pin through the angle and the

pulley bracket into two 1/2” washers and through the lifting arm and pivot channel. Place

another 1/2” washer over the clevis pin and secure with cotter pin. (See illustration after STEP

STEP 5. Fasten the rear lifting arms to the back pivot channels of the member with 1/2” x 3”

clevis pins, 1/2” washers and cotter pins (REF. # 19, 20 & 21).

5 - 44

12/19/07

Page 3 of 7

U:\Judy\INSTRUCTIONS CURRENT\INSTR LIFTS\LIFT INST 1284-12113 CANTILEVER.doc

STEP 6. Find the winch (REF. # 8) decide what side the winch is going on. The winch is

simply turned over to go either left or right. Bolt the winch to the inside of the front upright

using 3/8” fender washers (REF. # 25) on the tube side and standard 3/8” washers (REF. # 28)

on the winch side. Use 3/8”x 3” bolts. (REF. # 29) Find the lift cable (REF.NO. 14), thread

the plain end of the cable through the hole in the side of the winch drum.

STEP 7. Locate the two round U bolts (REF. # 23) and the one pulley and chain assembly

(REF. # 24). Place the U-bolt through the chain link and into the two holes directly below the

winch and above the diagonal tube of the side member. Secure the U bolt with 3/8” fender

washers and nylock nuts (REF. # 25 & 26). Only finger tighten nuts at this time. Place the

other U-bolt through the cable thimble (REF. # 27) and secure to opposite side member in the

same manner. Pass the cable through the pulley sheave in the pulley bracket. Then run the cable

up to and through the pulley on the front bed cross tube across to and through the other pulley.

Bring the cable back up to the other U bolt around the cable thimble and secure with cable

clamp. (REF. # 30). Install lift wheel (REF. # 9) on winch and secure with winch hardware.

Turning lift wheel clockwise raise the bed of the lift 3/4 of the way up.

5 - 45

12/19/07

Page 4 of 7

U:\Judy\INSTRUCTIONS CURRENT\INSTR LIFTS\LIFT INST 1284-12113 CANTILEVER.doc

STEP 8. Find the two front angle braces (REF. # 7) (description 1 1/4” X 1 1/4” X 36” angle

with slotted holes on each end)Bolt the one end to the inside face of the front upright tube with a

3/8” x 3” bolt, washer and nut. (REF. # 29, 28 & 31) Bolt the other end to the side of the

bottom cross tube using the same size bolt, washer and nuts. Tighten up bottom cross member

nut first so that the slot is about in the middle of the bolt. Check front upright for straightness.

Adjust upright if necessary and tighten bolt in upright tube

STEP 9. Take the two stop chains (REF. # 32) and bolt the one end to the bottom side of the

diagonal brace tube of the side member using a 3/8” x 3” bolt (REF. # 29) Place the chain link

between two 3/8” washers and secure with a 3/8” nylock nut (REF. # 28 & 26 ). Tighten

enough so that the nylock nut is fully engaged with the thread of the bolt, yet chain should still

turn freely. Fasten the other end of the chain to the inside of the bottom corner of the angle of

the top bed cross tube with a 3/8” x 1 1/2” bolt, washers and nylock nut. (REF. # 33, 28 & 26)

Again tighten the nylock nut so that the nylon of the nut is engaged with the threads of the bolt,

but the chain can still turn freely.

5 - 46

12/19/07

Page 5 of 7

U:\Judy\INSTRUCTIONS CURRENT\INSTR LIFTS\LIFT INST 1284-12113 CANTILEVER.doc

5-47

12/19/07

Page 6 of 7

U:\Judy\INSTRUCTIONS CURRENT\INSTR LIFTS\LIFT INST 1284-12113 CANTILEVER.doc

PARTS LIST

100A 1200 LB. 84” WIDE ALUMINUM CANTILEVER BOAT LIFT

102A 1200 LB. 113” WIDE ALUMINUM CANTILEVER BOAT LIFT

100A 102A

REF.NO. PART NO. DESCRIPTION 1284 12113

1 62H LEVELING LEG 4 4

2 10G SIDE MEMBER RIGHT 1 1

3 11G SIDE MEMBER LEFT 1 1

4 12G BOTTOM CROSS TUBE 1284 2 -

21G BOTTOM CROSS TUBE 20113 - 2

5 17G LIFTING ARMS 1284 2 -

19G LIFTING ARM 20113 - 2

6 32H TOP BED MEMBER 1284 1 -

07R TOP BED MEMBER 12113 - 1

7 41218 DIAGONAL FRONT BRACE 2 2

8 3180 WINCH DL B1200 1 1

9 23E WINCH WHEEL SMALL 1 1

13 99F PULLEY BRKT 3” X 2.375” 2 2

14 3054 CABLE 1/4” X 26’ 1 1

15 4504 SPINNER KNOB 1 1

16 5046 U-BOLT SQ 2” 8 8

17 5156 FLANGE NUT 3/8” 16 16

18 3313 BRASS BUSHING 5/8” X 2” 8 8

19 5097 CLEVIS PIN 1/2” X 3” 6 6

20 5071 WASHER 1/2” 12 12

21 5025 COTTER PIN 1/8” X 1 1/4” 8 8

22 5190 CLEVIS PIN 1/2” X 6” 2 2

23 5034 U-BOLT ROUND 2 2

24 E75 PULLEY 2 1/2” 2 LINK 1 1

25 5067 WASHER FENDER 3/8” 6 6

26 5038 NUT NYLOCK 3/8” 8 8

27 5044 CABLE THIMBLE 1/4” 1 1

28 5070 WASHER 3/8” 20 20

29 5084 BOLT 3/8” X 3” 8 8

30 5004 CABLE CLAMP 1/4” 1 1

31 5056 NUT 3/8” STANDARD 10 10

32 3093 CHAIN STOP 3/16” X 27 LINK 2 2

33 5155 BOLT 3/8” X 1 1/2” 2 2

37 5174 SET SCREW 1/2” X 1” 4 4

38 3821 CAP 2” SQUARE GRAY 3 3

39 3828 CAP .343 X 1/2” PVD 4 4

5 - 48

10/13/08

LIFT WARNING SHEET

IMPORTANT BOAT LIFT SAFEGUARDS

The boat lift system must be assembled, installed and operated correctly or mechanical failure

causing injury or death may occur. Be sure that all persons operating the lift are familiar with the

correct operating procedures and safety guidelines.

CAUTION - Keep all body parts inside the boat when entering or exiting the boat lift. Do not try to

manually guide the boat into position.

CAUTION – Keep clear of chains, cables, and all moving parts when operating the lift.

CAUTION – On lifts that have a chain drive winch, the cover must be in place while operating.

CAUTION – Never allow anyone to swim around or climb on the lift structure at any time.

CAUTION – Do not operate the lift with people inside the boat.

CAUTION – Never exceed the rated capacity of the lift as this may cause excessive damage to the lift.

Do not allow people to sit in a boat that is on the lift as this may cause to lifts capacity to be exceeded. An

uncovered boat can fill up with water and cause the capacity of the lift to be exceeded.

CAUTION – Before any adjustments are made to the lift, or any work is done, the boat must be removed

and the bed must be fully lowered.

CAUTION – Winches are pre set from the manufacturer and do not need adjusting.

CAUTION – If using a winch with a remote control, the operator must be close enough to the lift to be

sure that no one is around or on the lift, and to be sure that the lift is operating properly

CAUTION - After installation the lift must be leveled in order to operate properly. If the lift is not

leveled properly there will be excessive stress on isolated areas causing failure or damage to the lift.

Before installing the lift each year inspect the cables, pulleys, and all moving parts for wear. Immediately

replace any part that has excessive wear. Check the brake pad in the winch, if it is worn down to 1/16”

thick, cracked, or glazed over, replace it immediately. Check all the bolts to make sure they are tight. On

vertical lifts the cables may stretch and will need to be tightened so there is equal tension on all the cables.

5 - 49

Porta-Dock, Inc.

Questo manuale è adatto per i seguenti modelli

Indice

Altri manuali Porta-Dock Sistema di sollevamento

Porta-Dock

Porta-Dock 169A Manuale utente

Porta-Dock

Porta-Dock 1265V Manuale utente

Porta-Dock

Porta-Dock 103B Manuale utente

Manuali Sistema di sollevamento popolari di altre marche

morse

morse 82H-124 Manuale utente

Braun

Braun NL955 Series Manuale utente

haacon

haacon 1889.10 Manuale utente

Protekt

Protekt AT 252 Manuale utente

R. Beck Maschinenbau

R. Beck Maschinenbau HS 600 Manuale utente

Nova Technology International, LLC

Nova Technology International, LLC NAS Series Manuale utente

Genie

Genie Z-60/34 Manuale utente

Screen Technics

Screen Technics INTERFIT Vertical Up Lift Manuale utente

Mortuary Lift

Mortuary Lift ULTIMATE 1000 Manuale utente

Custom Equipment

Custom Equipment Hy-Brid 3 Series Manuale di programmazione

Custom Equipment

Custom Equipment Hy-Brid Lifts 2 Series Manuale di programmazione

Hy-Brid Lifts

Hy-Brid Lifts HB-P3.6 Manuale di programmazione

BERG

BERG BeNomic EasyLeaf Manuale utente

Powermate

Powermate LiftGate LG-3 Manuale utente

Snorkel

Snorkel TM12 Series Manuale utente

Terberg

Terberg OMNIDEKA Manuale utente

Harmar Mobility

Harmar Mobility AL625 Istruzioni operative

Rotary

Rotary SPO16 Manuale utente