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PowerWalker VFI 3000 RMG PF1

Manual

Uninterruptible Power Supply System

Version: 1.4.1

Table of Contents

1. Important Safety Warning ................................................................................... 1

1-1. Transportation........................................................................................................................... 1

1-2. Preparation................................................................................................................................ 1

1-3. Installation ................................................................................................................................ 1

1-4. Operation .................................................................................................................................. 1

1-5. Maintenance, service and faults................................................................................................ 2

2. Installation and setup .......................................................................................... 3

2-1. Rear panel view ........................................................................................................................ 3

2-2. Operating principle ................................................................................................................... 4

2-3. Install the UPS (Only for RT Models)...................................................................................... 4

2-4. Setup the UPS........................................................................................................................... 5

2-5. Battery Replacement (Only for RT Models) ............................................................................ 8

2-6. Battery Kit Assembly (option for RT Models) ......................................................................... 9

3. Operations ..........................................................................................................11

3-1. Button operation ......................................................................................................................11

3-2. LCD Panel ...............................................................................................................................11

3-3. Audible Alarm......................................................................................................................... 13

3-4. LCD display wordings index.................................................................................................. 13

3-5. UPS Setting............................................................................................................................. 14

3-6. Operating Mode Description .................................................................................................. 18

3-7. Faults Reference Code............................................................................................................ 19

3-8. Warning indicator ................................................................................................................... 19

4. Troubleshooting..................................................................................................20

5. Storage and Maintenance...................................................................................21

6. Specifications .....................................................................................................22

1. Important Safety Warning

Please comply with all warnings and operating instructions in this manual strictly. Save this

manual properly and read carefully the following instructions before installing the unit. Do not

operate this unit before reading through all safety information and operating instructions

carefully.

1-1. Transportation

Please transport the UPS system only in the original package to protect against shock

and impact.

1-2. Preparation

Condensation may occur if the UPS system is moved directly from cold to warm

environment. The UPS system must be absolutely dry before being installed. Please

allow at least two hours for the UPS system to acclimate the environment.

Do not install the UPS system near water or in moist environments.

Do not install the UPS system where it would be exposed to direct sunlight or near

heater.

Do not block ventilation holes in the UPS housing.

1-3. Installation

Do not connect appliances or devices which would overload the UPS system (e.g.

laser printers) to the UPS output sockets.

Place cables in such a way that no one can step on or trip over them.

Do not connect domestic appliances such as hair dryers to UPS output sockets.

The UPS can be operated by any individuals with no previous experience.

Connect the UPS system only to an earthed shockproof outlet which must be easily

accessible and close to the UPS system.

Please use only VDE-tested, CE-marked (or UL-marked for 100/110/115/120/127 VAC

models) mains cable (e.g., the mains cable of your computer) to connect the UPS

system to the building wiring outlet (shockproof outlet).

Please use only VDE-tested, CE-marked (or UL-marked for 100/110/115/120/127 VAC

models) power cables to connect the loads to the UPS system.

When installing the equipment, it should ensure that the sum of the leakage current

of the UPS and the connected devices does not exceed 3.5mA.

Temperature Rating - Units are considered acceptable for use in a maximum

ambient of 40°C (104°F).

For Pluggable Equipment - The socket-outlet shall be installed near the equipment

and shall be easily accessible.

1-4. Operation

Do not disconnect the mains cable on the UPS system or the building wiring outlet

(shockproof socket outlet) during operations since this would cancel the protective

earthing of the UPS system and of all connected loads.

The UPS system features its own, internal current source (batteries). The UPS

output sockets or output terminals block may be electrically live even if the UPS

system is not connected to the building wiring outlet.

In order to fully disconnect the UPS system, first press the OFF/Enter button to

disconnect the mains.

Prevent no fluids or other foreign objects from inside of the UPS system.

1-5. Maintenance, service and faults

The UPS system operates with hazardous voltages. Repairs may be carried out only

by qualified maintenance personnel.

Caution - risk of electric shock. Even after the unit is disconnected from the mains

(building wiring outlet), components inside the UPS system are still connected to

the battery and electrically live and dangerous.

Before carrying out any kind of service and/or maintenance, disconnect the

batteries and verify that no current is present and no hazardous voltage exists in

the terminals of high capability capacitor such as BUS-capacitors.

Only persons are adequately familiar with batteries and with the required

precautionary measures may replace batteries and supervise operations.

Unauthorized persons must be kept well away from the batteries.

Caution - risk of electric shock. The battery circuit is not isolated from the input

voltage. Hazardous voltages may occur between the battery terminals and the

ground. Before touching, please verify that no voltage is present!

Caution - Do not dispose of batteries in a fire. The batteries may explode.

Caution - Do not open or mutilate batteries. Released electrolyte is harmful to the

skin and eyes. It may be toxic.

Batteries may cause electric shock and have a high short-circuit current. Please take

the precautionary measures specified below and any other measures necessary

when working with batteries:

a) Remove watches, rings, or other metal objects.

b) Use tools with insulated handles.

c) Wear rubber gloves and boots.

d) Do not lay tools or metal parts on top of batteries.

e) Disconnect charging source and load prior to installing or maintaining the

battery.

f) Remove battery grounds during installation and maintenance to reduce

likelihood of shock. Remove the connection from ground if any part of the

battery is determined to be grounded.

When changing batteries, install the same number and same type of batteries or

battery packs.

For UPS with internally mounted battery

a) Instructions shall carry sufficient information to enable the replacement of the

battery with a suitable manufacturer and catalogue number.

b) Safety instructions to allow access by Service Personnel shall be stated in the

installation/service handbook.

c) If batteries are to be installed by Service Personnel, instructions for

interconnections, including terminal torque, shall be provided.

Do not attempt to dispose of batteries by burning them. This could cause battery

explosion.

Do not open or destroy batteries. Escaping electrolyte can cause injury to the skin

and eyes. It may be toxic.

Please replace the fuse only with the same type and amperage in order to avoid fire

hazards.

Do not dismantle the UPS system.

WARNING: This is a category C2 UPS product. In a residential environment, this

product may cause radio interference, in which case the user many be required to

take additional measures. (only for 220/230/240 VAC system)

2. Installation and setup

NOTE: Before installation, please inspect the unit. Be sure that nothing inside the package is

damaged. Please keep the original package in a safe place for future use.

2-1. Rear panel view

Tower Models

IEC Type

1K/1.5K 2K 3K

Rack/Tower Models

IEC Type

1K/1.5K 2K

1. Programmable outlets: connect to non-critical loads.

2. Output receptacles: connect to mission-critical loads.

3. AC input

4. Network/Fax/Modem surge protection

5. USB communication port

6. RS-232 communication port

7. SNMP intelligent slot

8. Emergency power off function connector (EPO)

9. External battery connection

2-2. Operating principle

The operating principle of the UPS is shown as below

EMI/RFI

Filters

Battery

Charger Battery

DC-to-DC

Converter

Inverter

Rectifier

/PFC

Input Output

Dynamic

Bypass

The UPS is composed of mains input, EMI/RFI filters, rectifier/PFC, inverter, battery charger,

DC-to-DC converter, battery, dynamic bypass and UPS output.

2-3. Install the UPS (Only for RT Models)

For safety consideration, the UPS is shipped out from factory without connecting battery wires.

Before install the UPS, please follow below steps to re-connect battery wires first.

Step 1

Step 2

Step 3

Remove front panel. Connect the AC input and

re-connect battery wires.

Put the front panel back to the

unit.

This UPS can be either displayed on the desk or mounted in the 19” rack chassis. Please choose

proper installation to position this UPS.

Rack-mount Installation

Step 1 Step 2

Tower Installation

Step 1

Step 2

2-4. Setup the UPS

Before installing the UPS, please read below to select proper location to install UPS.

1. UPS should be placed on the flat and clean surface. Place it in an area away from vibration,

dust, humidity, high temperature, flammable liquids, gases, corrosive and conductive

contaminants. Install the UPS indoors in a clean environment, where it is away from

window and door. Maintain minimum clearance of 100mm in the bottom of the UPS to

avoid dust and high temperature.

2. Maintain an ambient temperature range of 0ºC to 45ºC for UPS optimal operation. For

every 5ºC above 45ºC, the UPS will derate 12% of nominal capacity at full load. The highest

working temperature requirement for UPS operation is 50ºC.

3. It’s required to maintain maximum altitude of 1000m to keep UPS normal operation at full

load UPS. If it’s used in high altitude area, please reduce connected load. Altitude derating

power with connected loads for UPS normal operation is listed as below:

4. Place UPS: It’s equipped with fan for cooling. Therefore, place the UPS in a well-ventilated

area. It’s required to maintain minimum clearance of 100mm in the front of the UPS and

300mm in the back and two sides of the UPS for heat dissipation and easy maintenance.

5. Connect to External Battery Pack

When connecting external battery packs, please be sure to connect polarity correctly.

Connect positive pole of battery pack to positive pole of external battery connector in UPS

and negative pole of battery pack to negative pole of external battery connector in UPS.

Polarity misconnection will cause UPS internal fault. It’s recommended to add one breaker

between positive pole of battery pack and positive pole of external battery connector in UPS

to prevent damage to battery packs from internal fault.

The required specification of breaker: voltage ≧1.25 x battery voltage/set; current ≧50A

Please choose battery size and connected numbers according to backup time requirement

and UPS specifications. To extend battery lifecycle, it’s recommended to use them in the

temperature range of 15ºC to 25ºC.

Step 1: External battery connection

Follow the right chart to make external battery connection.

Step 2: UPS input connection

Plug the UPS into a two-pole, three-wire, grounded receptacle only. Avoid using extension

cords.

For 200/208/220/230/240VAC models:

The power cord is supplied in the UPS package.

Note: Check if the site wiring fault indicator lights up in LCD panel. It will be illuminated when

the UPS is plugged into an improperly wired utility power outlet (Refer to Troubleshooting

section). Please also check if there is a circuit breaker against overcurrent and short circuit

between the mains and AC input of the UPS for safety operation. The recommended protection

value as following:

For 200/208/220/230/240VAC models: 10A for the 1K and 1.5K models, 16A for the 2K

and 3K models.

Step 3: UPS output connection

There two kinds of outputs: programmable outlets and general outlets. Please connect non-

critical devices to the programmable outlets and critical devices to the general outlets. During

power failure, you may extend the backup time to critical devices by setting shorter backup

time for non-critical devices.

Step 4: Communication connection

Communication port:

USB port RS-232 port Intelligent slot

To allow for unattended UPS shutdown/start-up and status monitoring, connect the

communication cable one end to the USB/RS-232 port and the other to the communication

port of your PC. With the monitoring software installed, you can schedule UPS

shutdown/start-up and monitor UPS status through PC.

The UPS is equipped with intelligent slot perfect for either SNMP or AS400 card. When

installing either SNMP or AS400 card in the UPS, it will provide advanced communication and

monitoring options.

Step 5: Network connection

Network/Fax/Phone surge port

Connect a single modem/phone/fax line into surge-protected “IN” outlet on the back panel of

the UPS unit. Connect from “OUT” outlet to the equipment with another modem/fax/phone

line cable.

Step 6: Disable and enable EPO function

This UPS is equipped with EPO function. By default, the UPS is delivered from factory with

Pin 1 and pin 2 closed (a metal plate is connected to Pin 1 and Pin2) for UPS normal

operation. To activate EPO function, remove two screws on EPO port and metal plate will be

removed.

Note: The EPO function logic can be set up via LCD setting. Please refer to program 16 in

UPS setting for the details.

Step 7: Turn on the UPS

Press the ON/Mute button on the front panel for two seconds to power on the UPS.

Note: The battery charges fully during the first five hours of normal operation. Do not

expect full battery run capability during this initial charge period.

Step 8: Install software

For optimal computer system protection, install UPS monitoring software to fully configure

UPS shutdown. Use supplied RS-232 or USB communication cable to connect RS-232/USB

port of UPS and RS-232/USB port of PC. Then, follow below steps to install monitoring

software.

It’s in closed status for UPS

normal operation as default.

To activate EPO function,

remove these two screws.

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