Precor Experience Series Manuale utente

Service Manual

Experience™Series

Elliptical Fitness Crosstrainer

EFX700-16/18 Base

Contents

Introduction 1

Service manual contents 2

Additional Service Documentation and Videos 2

Service Safety Guidelines 3

Safety guideline you need to know and follow: 3

General Information 5

Features 5

Model and Serial Numbers 6

Model Numbers 6

Serial Numbers 7

About 7

Serial Number Label Location 8

Orientation 8

Covers and Panels 8

Tools and Supplies 9

Specifications 9

Fastener Torque Specification 9

BeltTension Specification 10

Bolt Grade Identification 10

Bolt Grade Markings Chart 11

Parts 11

Lubricants 12

Cleaning Procedure 12

Approved Cleaning Products 12

Cleaning Procedure 13

Power Requirements 13

Contact Precor Customer Support at [email protected] or 800.786.8404 with

any questions.

Page ii

Equipment Power 13

Console & PVS Display Power Requirements 14

LED consoles (P10, P30, P30i and P31) 14

Touchscreen consoles (P62, P80, and P82) 14

PVS Display 14

Cable TV RF Power Requirements 15

Touchscreen consoles (P62, P80, and P82) 15

MYE - PVS displays 15

RF cable TV wall outlet power requirements 16

Ethernet (LAN) Input Signal Requirements 16

Equipment Spacing Requirements 17

Operation Verification 19

Operation Verification Tests 19

Standard Service Menus 22

About 22

Service Menu Access Codes 22

LED Consoles: P10, P30, P30i and P31 23

Touchscreen Consoles: P62, P80, and P82 23

How to Access the Standard Service Menus 24

P10, P30, P30i and P31 LED consoles 24

P80 touchscreen console 25

P62 and P82 touchscreen consoles 26

Diagnostics menu access 26

Touchscreen Display Calibration shortcut 26

Debug Information Report shortcut 27

Navigating the Service Menus 29

P10, P30, P30i and P31 LED consoles 29

P10, P30 and P31 consoles 29

P30i consoles 30

Contact Precor Customer Support at [email protected] or 800.786.8404 with

any questions.

Page iii

P80 and P82 touchscreen consoles 30

P62 touchscreen consoles 31

LED Console Standard Service Menus 32

Hardware Validation Diagnostics Tests Menu (51765761) 32

Club Settings Menu (5651565) 33

Information Display (65) 35

Touchscreen Console Standard Service Menus 37

Service Settings Menu ((51765761) 37

About menu 39

Equipment Usage menu 41

Maintenance menu(1) 41

System Settings menu 43

System Tests menu 47

Club Settings (5651565) 49

Information Display (65) 50

Adjustment Procedures 51

Available Adjustment Procedures 51

First Stage Drive Belt Tension Adjustment 52

About 52

Videos 53

Procedure 53

Second Stage Drive Belt Tension Adjustment 56

About 56

Videos 57

Procedure 57

Replacement Procedures 60

Available Replacement Procedures 60

Covers and Panels Replacement 61

Contact Precor Customer Support at [email protected] or 800.786.8404 with

any questions.

Page iv

About 61

Videos 62

Cover Replacement Procedures 63

Badge Carrier Assy Cover Replacement 64

Front Top Cover Replacement 64

Front Rear Cover Replacement 66

Side Covers Replacement 68

Base Front Cover Replacement 73

Base Back Cover Replacement 75

Drive Ramp Transition Cover Replacement 76

Drive Access Panel Replacement 78

Videos 78

Procedure 78

Drive Disk Covers Replacement 80

Videos 80

Procedure 80

Drive Housing Covers Replacement 84

Videos 85

Procedure 85

Battery Replacement 93

About 93

Determining the battery condition 93

Battery Fuse 93

Replacement Procedure 94

First Stage Drive Belt Replacement 96

About 96

Videos 96

Procedure 97

Second Stage Drive Belt Replacement 100

Contact Precor Customer Support at [email protected] or 800.786.8404 with

any questions.

Page v

About 100

Videos 100

Procedure 101

Generator/Eddy Brake assembly Replacement 106

About 106

Procedure 106

Step-up Pulley/Tensioner Assembly Replacement 114

About 114

Step-up Pulley/Tensioner Assembly Exploded View 115

Procedure 115

Drive Components assembly Replacement 119

About 119

Procedure 119

Input Drive Assembly Replacement 127

About 127

Procedure 127

LPCA (Lower PCA) Board Replacement 134

About 134

LPCA System Block Diagram 135

LPCA Interface Connections 136

LPCAFuse Locations 137

Procedure 138

Linkarm Replacement 142

About 142

Procedure 142

Moving Arms Replacement 147

About 147

Procedure 147

Stairarm Replacement 152

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any questions.

Page vi

About 152

Procedure 153

Stairarm Replacement - Machines with updated Input Drive Assembly 153

Stairarm Replacement - Machines with original Input Drive Assembly 157

Stairarm Pedal Replacement 162

Procedure 162

Stairarm Wheel Replacement 165

Procedure 165

Ramp Replacement 169

About 169

Specifications 169

Procedure 169

Troubleshooting 172

About 172

Introduction to Troubleshooting 172

Troubleshooting Steps 172

Validate the customer reported issue 173

Verify Input Power 173

Verify (reproduce) the customer issue 174

Verify the Club Settings 174

Verify service bulletin and software update incorporation 175

Verify console operation 175

Verify that there are no current active error codes 176

Verify hardware validation diagnostic tests 177

Verify that there are no new error codes 177

Standard Error Codes 178

About 178

Viewing Error Codes (Error Log & CPA Event Log) 180

Error Code and Troubleshooting Guide 180

Contact Precor Customer Support at [email protected] or 800.786.8404 with

any questions.

Page vii

Troubleshooting with Error Codes 181

Error Log & CPA Event Log 182

About 182

Error Log 183

CPA Event Log 185

Active Status Light "ASL" 188

About 188

ASL Light Equipment Location 188

ASL Overview 188

ASL States 189

ASL Settings and Functions 190

System Troubleshooting Procedures 194

Available Troubleshooting Procedures 194

Blown Battery Fuse Troubleshooting 195

Preventive Maintenance (PM) 197

About 197

PM Guides and Videos 197

Product PM Guides 197

PM Service Videos 198

Theory of Operation 199

About 199

What's New? 199

Operating Summary Information 199

Power-up Initialization State 199

Banner Default State 199

System Component Overview 200

System Wiring Diagram 203

Contact Precor Customer Support at [email protected] or 800.786.8404 with

any questions.

Page viii

Parts 204

About 204

Exploded View Diagrams and Parts List 207

Optional PDF version 207

Exploded View Diagram - Fixed ArmModels 208

Exploded View - Moving Arm Models 213

Parts List - Fixed Arm Models 218

Parts List - Moving Arm Models 222

Product Literature & Videos 227

Service & Maintenance Documentation 227

Precor Websites 227

Service Videos 228

Appendix A : Edition Information i

Edition i

Additional Documentation i

Appendix B : Notices and Safety ii

Trademarks ii

Intellectual Property ii

Warranty ii

Safety Notices iii

Service Safety Guidelines iii

Contact Precor Customer Support at [email protected] or 800.786.8404 with

any questions.

Page ix

Introduction

Only Precor certified technicians are authorized to service Precor equipment. If you are not

a Precor certified servicer, you must not attempt to service any Precor product. Call your

dealer for service information

WARNING: This service documentation is for use by Precor certified servicer pro-

viders only. Personal injury can result from electrical shock and/or mechanical mov-

ing parts.

This service manual applies to the Experience™ Series 700 Line EFX1®models with the

EFX700-16/18 bases.

Model EFX700-16 Base Configuration

EFX731 Moving Arms, Fixed CrossRamp, ASL2light, with P31 con-

sole

EFX761 Moving Arms, Fixed CrossRamp, ASL light, with P61 con-

sole

EFX781 Moving Arms, Fixed CrossRamp, ASL light, and P82 con-

sole

1Elliptical Fitness Crosstrainer

2Active Status Light: Service and maintenance status light.

Contact Precor Customer Support at [email protected] or 800.786.8404 with

any questions.

Page 1

1 Introduction

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