Precor Experience Series 700 Line Manuale utente

Service Manual

Experience™ Series 700 line

TRM700-16/18 Treadmills

Contents

Introduction 1

Service manual contents 2

Additional Service Documentation and Videos 2

Service Safety Guidelines 4

Safety guideline you need to know and follow: 4

General Information 6

Features 6

Model and Serial Numbers 8

Model Numbers 8

Serial Numbers 9

About 9

Serial Number Label Location 9

Orientation 10

Covers and Panels 10

Tools and Supplies 11

Specification Summary 12

Fastener Torque Specification 12

Calibration Specification 13

BeltTension Specification 13

Bolt Grade Identification 13

Bolt Grade Markings Chart 14

Parts 14

Lubricants 15

Cleaning Procedure 15

Approved Cleaning Products 15

Cleaning Procedure 16

Power Requirements 16

Contact Precor Customer Support at [email protected] or 800.786.8404 with

any questions.

Page ii

Equipment Power Requirements 16

Plugs and Outlets 17

Console & PVS Display Power Requirements 19

LED consoles (P10, P30, P30i and P31) 19

Touchscreen consoles (P62, P80, and P82) 20

PVS Display 20

Cable TV RF Power Requirements 21

Touchscreen consoles (P62, P80, and P82) 21

MYE - PVS displays 21

RF cable TV wall outlet power requirements 21

Ethernet (LAN) Input Signal Requirements 22

Equipment Spacing Requirement 22

Operation Verification 24

Operation Verification Tests 24

Standard Service Menus 28

About 28

Service Menu Access Codes 28

LED Consoles: P10, P30, P30i and P31 28

Touchscreen Consoles: P62, P80, and P82 29

How to Access the Standard Service Menus 30

P10, P30, P30i and P31 LED consoles 30

P80 touchscreen console 31

P62 and P82 touchscreen consoles 31

Diagnostics menu access 31

Touchscreen Display Calibration shortcut 32

Debug Information Report shortcut 33

Navigating the Service Menus 35

P10, P30, P30i and P31 LED consoles 35

P10, P30 and P31 consoles 35

Contact Precor Customer Support at [email protected] or 800.786.8404 with

any questions.

Page iii

P30i consoles 35

P80 and P82 touchscreen consoles 36

P62 touchscreen consoles 36

LED Console Standard Service Menus 37

Hardware Validation Diagnostics Tests Menu (51765761) 37

Club Settings Menu (5651565) 39

Information Display (65) 41

Touchscreen Console Standard Service Menus 44

Service Settings Menu ((51765761) 44

About menu 45

Equipment Usage menu 47

Maintenance menu(1) 47

System Settings menu 49

System Tests menu 54

Club Settings (5651565) 55

Information Display (65) 55

Adjustment Procedures 57

Available Adjustment Procedures 57

Drive Belt Tension and Alignment Adjustment 58

About 58

Specifications 58

Procedure 58

Legacy Frame Drive Belt Tensionand Alignment 58

Common Frame Drive Belt Tensionand Alignment 61

Running Belt Tension and Tracking Adjustment 67

About 67

Videos 67

Tools 67

Contact Precor Customer Support at [email protected] or 800.786.8404 with

any questions.

Page iv

Specification 68

Procedure 68

Lift Motor Calibration 75

About 75

Specifications 75

Procedure 75

How to Access the Lift Extension Tube & Jackscrew 80

Replacement Procedures 85

Available Replacement Procedures 85

Covers and Panels Replacement 86

About 86

Hood Cover Replacement 88

Hood Transition Cover Replacement 89

Trim Landing Covers Replacement 91

Trim End Cap Covers Replacement 97

Trim Side Cover Replacement 101

Dash Back Cover Replacement 104

Dash Front Cover Replacement 105

Dash Top and Bottom Cover Replacement 106

Side Arm Upper/Lower Covers Replacement 110

Power Cord Replacement 111

About 111

Procedure 111

ON/OFF SW Circuit Breaker Replacement 113

About 113

113

Wire Diagram 114

Procedure 114

ASL PCA Replacement 117

Contact Precor Customer Support at [email protected] or 800.786.8404 with

any questions.

Page v

About 117

Wire Diagram 117

Procedure 118

E-Stop "Emergency Switch" Replacement 122

About 122

Procedure 122

Motor Controller (MC) Replacement 123

About 123

MC Wire Diagram 124

MC Connector Definition 125

MC Status Light 131

Replacement Procedure 132

Motor Controller Fan Replacement 137

About 137

MC Fan Connector Definition 137

Drive Belt Replacement 142

About 142

Procedure 142

Legacy Frame Drive Belt Replacement 142

Common Frame Drive Belt Replacement 149

Drive Motor Replacement 154

About 154

Procedure 155

Legacy Frame Drive Motor Replacement 155

Common Frame Drive Motor Replacement 160

Drive Roller Replacement 168

About 168

Procedure 168

Legacy Frame Drive Roller Replacement 168

Contact Precor Customer Support at [email protected] or 800.786.8404 with

any questions.

Page vi

Common Frame Drive Roller Replacement 174

Take-up Roller Replacement 178

About 178

Procedure 179

Running Belt and Deck Replacement Procedure 188

About 188

Procedure 188

Legacy Frame Belt and Deck Replacement 188

Common Frame Belt and Deck Replacement 194

Lift Motor Replacement 201

About 201

Videos 201

Specification 201

Lift Motor Fuse 201

Lift motor cable schematic 202

Procedure 202

Lift Platform Replacement 212

About 212

Procedure 212

Troubleshooting 221

About 221

Introduction to Troubleshooting 221

Basic Troubleshooting Steps 221

Validate the customer reported issue 222

Verify Input Power 222

Verify (reproduce) the customer issue 223

Verify the Club Settings 223

Verify service bulletin and software update incorporation 223

Verify console operation 224

Contact Precor Customer Support at [email protected] or 800.786.8404 with

any questions.

Page vii

Verify that there are no current active error codes 225

Verify hardware validation diagnostic tests 225

Verify that there are no new error codes 226

Standard Error Codes 227

About 227

Viewing Error Codes (Error Log & CPA Event Log) 228

Error Code and Troubleshooting Guide 228

Troubleshooting with Error Codes 229

Error Log & CPA Event Log 230

About 230

Error Log 231

CPA Event Log 233

Active Status Light (ASL) 236

About 236

ASL Light Equipment Location 236

ASL Overview 236

ASL States 237

ASL Settings and Functions 238

System Troubleshooting Procedures 242

Available System Troubleshooting Procedures 242

Tripped Circuit Breaker Troubleshooting 243

Input Power Troubleshooting 247

Console Power Troubleshooting 250

Communications Error Troubleshooting 253

Machine Controls Troubleshooting 255

Auto Stop Troubleshooting 257

E-Stop not Communicating Troubleshooting 259

Heart Rate Monitor Troubleshooting 260

Drive Motor System Troubleshooting 263

Contact Precor Customer Support at [email protected] or 800.786.8404 with

any questions.

Page viii

Lift System Troubleshooting 268

Error Code 40 "NO Lift Motion Detected" 269

Possible Fault Causes: 270

Running Belt Troubleshooting 274

Preventive Maintenance (PM) 276

About 276

PM Guides and Videos 276

Product PM Guides 276

PM Service Videos 278

Running Belt and Deck Cleaning Procedure 280

Videos 280

Procedure 280

Theory of Operation 283

What's New 283

Electrical Systems 284

Console - Upper PCA board (UPCA) 284

Base - Lower PCA board (LPCA) 284

COMM Data Cable 285

Active Status Light (ASL) 285

TRM600/700/800 Common Frame Overview 286

About 286

Ordering Parts 286

Common Frame Drive Roller 287

Common Frame Take-up Roller 288

Common Frame Running Deck 290

Landing Trim End Cap Covers 292

Drive Belt Tension Adjustment 292

Dust Guard 292

System Wiring Diagram 294

Contact Precor Customer Support at [email protected] or 800.786.8404 with

any questions.

Page ix

System Wire Diagram Overview 294

System Wire Diagram - Connector Pins 295

COMM Cable Wire Diagram 296

Console Wire Diagram 297

Power Entry Assemble Wire Diagram 298

Product Literature & Videos 299

Service & Maintenance Documentation 299

Precor Websites 299

Service Videos 300

Parts 302

About 302

Exploded View Diagrams and Parts List 306

Optional PDF version 306

Exploded View Diagram - Legacy Frame 307

Parts List - Legacy Frame 314

Exploded View Diagram - Common Frame 317

Parts List - Common Frame 324

Appendix A : Edition Information i

Edition i

Additional Documentation i

Appendix B : Notices and Safety ii

Trademarks ii

Intellectual Property ii

Warranty ii

Safety Notices iii

Service Safety Guidelines iii

Contact Precor Customer Support at [email protected] or 800.786.8404 with

any questions.

Page x

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