Preproofer 770 Manuale utente

Preproofer 770/790/970/990

Installation Manual

Digital Information Ltd.

Technoparkstrasse 1

CH-8005 Zürich

This manual is proprietary in nature and the sole property of

Digital Information. It may not be reproduced, in whole or in part,

without the express written permission of Digital Information.

Digital Information reserves the right to modify and/or delete any

material and/or capabilities described herein.

All the documentation in this manual is instructional and for the

operation of Preproofer machine. Digital Information shall not be

responsible for any damage or claims resulting from any errors or

omissions in this manual.

Owning to our policy of continuous product development,

specifications, terms and description of Preproofer 940/980 are

subject to change without prior notice.

Identifier Hardware Installation manual - EN

Target group Installation, Technician

Product Preproofer 770/790/970/990

Version V2.1

Date May 2012

Article code Preproofer IM7498-021 EN

Table of contents

Preproofer x700 / x900 –HW Installation Manual I

PP x700/x900 v1.7

Table of contents

1Introduction ....................................................................................................................................1-1

2Safety...............................................................................................................................................2-1

2.1 Warning............................................................................................................................................2-1

3Pre Installation Tasks.....................................................................................................................3-2

3.1 Tools Required for the Installation....................................................................................................3-2

3.2 PC Specification...............................................................................................................................3-2

3.3 Materials Required for Installation ...................................................................................................3-2

3.4 Unpacking ........................................................................................................................................3-3

4Frame Setup ...................................................................................................................................4-1

4.1 Overview ..........................................................................................................................................4-1

4.2 Frame Parts......................................................................................................................................4-2

5Assembly ........................................................................................................................................5-1

5.1 Frame Sides.....................................................................................................................................5-1

5.1.1 Additional Parts.................................................................................................................5-1

5.1.2 Mount the Base Plate for the Wheels...............................................................................5-2

5.1.3 Mount the Pillar and Distance Profile ...............................................................................5-3

5.2 Mount Bracket to Frame Sides ........................................................................................................5-5

5.2.1 Additional Parts.................................................................................................................5-5

5.2.2 Mount the Brackets...........................................................................................................5-6

5.3 Mount Cross Member Top..............................................................................................................5-10

5.4 Cross Beams..................................................................................................................................5-10

5.4.1 Additional Parts...............................................................................................................5-10

5.4.2 Mount the Cross Beam for TOP Printer..........................................................................5-11

5.4.3 Mount the Cross Beam for BOTTOM Printer..................................................................5-12

5.4.4 Mount the Stabilization Cross Beams.............................................................................5-13

5.4.5 Tighten the Stabilization Cross Beams...........................................................................5-15

5.4.6 Position the Cross Beam for BACK Printer ....................................................................5-16

5.4.7 Position the Cross Beam for FRONT Printer..................................................................5-17

5.5 Brackets for Fixing the Printer to the Frame ..................................................................................5-19

5.5.1 Additional Parts...............................................................................................................5-19

5.5.2 Mount Brackets to Profile................................................................................................5-20

5.6Mount the Cable Channel ..............................................................................................................5-21

5.6.1 Additional Parts...............................................................................................................5-21

5.7 Add the Wheels..............................................................................................................................5-22

5.7.1 Additional Parts...............................................................................................................5-22

Table of contents

II Preproofer x700 / x900 –HW Installation Manual

PP x700/x900 v1.7

5.7.2 Mount the Wheels...........................................................................................................5-23

6Prepare the BACK Printer .............................................................................................................6-1

6.1 Remove the Paper Roll Cover .........................................................................................................6-1

6.1.1 Roll Cover Assembly.........................................................................................................6-1

6.2 Optional: Remove the Paper Roll Back Cover.................................................................................6-2

6.2.1 Take off the Screws ..........................................................................................................6-2

6.3 Remove the Roll Adapter Holder and Guide....................................................................................6-2

6.3.1 Take off the Guide.............................................................................................................6-2

6.3.2 Take of the Roll Paper Adapter.........................................................................................6-3

6.4 Mount the Base Profile for Paper Guide / Camera holder...............................................................6-3

6.4.1 Additional Parts.................................................................................................................6-3

6.4.2 Mount the Profile...............................................................................................................6-4

6.4.3 Optional: Take off the Black Side Cover...........................................................................6-5

6.5 Set the Wires....................................................................................................................................6-5

6.5.1 Additional Parts.................................................................................................................6-5

6.5.2 Open PCB Cover on the Epson Printer............................................................................6-7

6.5.3 Cable from Electronic Box................................................................................................6-7

6.6 CUT MOTOR Setup.........................................................................................................................6-8

6.6.1 Remove the CUT Motor Cable .........................................................................................6-8

6.7 PAPER FEED Motor Setup..............................................................................................................6-9

6.7.1 Take Off the Paper Feed Motor Cable..............................................................................6-9

6.8 CUT MOTOR ENCODER Setup - Electronic Box - HW Release 2.............................................6-11

6.9 Take Off the End Switch and Encoder Cable.................................................................................6-11

6.9.1 Take Off and Reconnect the End Switch and Encoder Cable........................................6-11

6.10 Wire the Control Panel Back Printer ..............................................................................................6-13

6.10.1 Remove the Control Panel..............................................................................................6-13

6.10.2 Solder the Wires to the Panel.........................................................................................6-13

6.10.3 Guide the Cable to the Electronic Box............................................................................6-15

7Prepare the FRONT Printer ...........................................................................................................7-1

7.1 Wire the Control Panel Front Printer................................................................................................7-1

7.1.1 Take off the Control Panel ................................................................................................7-1

7.1.2 Solder the Wires to the Panel...........................................................................................7-1

7.1.3 Guide the Cable to the Electronic Box..............................................................................7-3

8Set the Printers into the Stand......................................................................................................8-1

8.1.1 Additional Parts.................................................................................................................8-1

8.2 Back Printer......................................................................................................................................8-2

8.3 Front Printer .....................................................................................................................................8-4

9Paper Guide / Camera System......................................................................................................9-1

9.1 Side parts - Step 1............................................................................................................................9-1

Table of contents

Preproofer x700 / x900 –HW Installation Manual III

PP x700/x900 v1.7

9.1.1 Parts used.........................................................................................................................9-1

9.1.2 Assembly..........................................................................................................................9-2

9.2 Side Parts - Camera Holder BACK Printer ......................................................................................9-3

9.2.1 Parts used.........................................................................................................................9-3

9.2.2 Assembly..........................................................................................................................9-4

9.3 Assembly „Right Holder“ and „Camera holder“................................................................................9-5

9.3.1 Parts used.........................................................................................................................9-5

9.3.2 Assembly..........................................................................................................................9-5

9.4 Assembly Camera Holder Front Printer...........................................................................................9-6

9.4.1 Parts used.........................................................................................................................9-6

9.4.2 Assembly..........................................................................................................................9-7

9.5 Mount Side Holder Parts to BACK printer........................................................................................9-7

9.5.1 Additional parts.................................................................................................................9-7

9.5.2 Mount the side holders to Profile......................................................................................9-8

9.6 Paper Guide Tubes..........................................................................................................................9-9

9.6.1 Additional parts.................................................................................................................9-9

9.6.2 Mount Paper Guide Tubes..............................................................................................9-10

9.7 Tube Stopper..................................................................................................................................9-11

9.7.1 Additional parts...............................................................................................................9-11

9.7.2 Mount tube stopper.........................................................................................................9-12

9.8 Add Slot Nuts to Profile Front Printer.............................................................................................9-12

9.8.1 Additional Parts...............................................................................................................9-12

9.8.2 Mount to Profile...............................................................................................................9-13

9.9 Add Paper Guide and Paper Tension Parts...................................................................................9-14

9.9.1 Additional Parts...............................................................................................................9-14

9.9.2 Mount Paper Guide Tube Front Printer ..........................................................................9-15

9.9.3 Mount the Paper Tension Guide.....................................................................................9-16

9.10 Camera and Bar Light on Back Printer..........................................................................................9-17

9.10.1 Additional Parts...............................................................................................................9-17

9.10.2 Mount Camera and LED Bar Light .................................................................................9-19

9.11 Camera and Bar Light on Front Printer..........................................................................................9-19

9.11.1 Additional Parts...............................................................................................................9-19

9.11.2 Mount LED Bar Light to holder .......................................................................................9-20

9.11.3 Mount the holder to Front printer....................................................................................9-20

9.11.4 Mount the Camera..........................................................................................................9-21

9.12 Paper Bow for Back Printer............................................................................................................9-21

9.12.1 Additional Parts...............................................................................................................9-21

9.12.2 Assembly ........................................................................................................................9-22

9.12.3 Assembly to the Profile...................................................................................................9-23

9.13 Paper Bow for Front Printer ...........................................................................................................9-23

9.13.1 Additional Parts...............................................................................................................9-23

9.14 Mount the Electronic Box...............................................................................................................9-25

Table of contents

IV Preproofer x700 / x900 –HW Installation Manual

PP x700/x900 v1.7

9.15 Align the Printers............................................................................................................................9-25

9.15.1 Paper Path......................................................................................................................9-25

9.15.2 Parallel Alignment Front Printer......................................................................................9-27

9.15.3 Parallel Alignment Back Printer ......................................................................................9-30

9.15.4 Horizontal Alignment.......................................................................................................9-31

10 Printer Panel Configuration ......................................................................................................10-32

10.1 Parameter Setup TOP and BOTTOM printer...............................................................................10-32

10.1.1 TOP Printer - Configure Custom Paper 1.....................................................................10-33

10.1.2 Bottom Printer- Configure Custom Paper 1..................................................................10-37

11 LED Bar Light ...............................................................................................................................11-1

11.1 Power Supply Setup for LED Bar Light..........................................................................................11-1

12 Setup Electronic Box –HW Revision 2 –Nov 2011..................................................................12-3

12.1 HW Changes..................................................................................................................................12-3

12.2 Power Supply Setup for Electronic Box .........................................................................................12-3

12.3 Setup the Lantronix Device............................................................................................................12-4

12.4 Run the Test Program ....................................................................................................................12-4

12.5 Calibrate the CUT Motor Parameter ..............................................................................................12-6

12.5.1 Calibration –Step by Step ..............................................................................................12-6

12.5.2 Setup Motor Speed.........................................................................................................12-9

13 Setup Electronic Box –HW Revision 1 –OLD STYLE ...........................................................13-10

13.1 Power Supply Setup for Electronic Box .......................................................................................13-10

13.2 Setup the Lantronix Device..........................................................................................................13-11

13.3 Run the Test Program ..................................................................................................................13-11

13.4 Setup the CUT parameters..........................................................................................................13-12

14 Test Printer Panel Cable Connection.........................................................................................14-1

14.1 Test „Paper Down BACK“...............................................................................................................14-1

14.2 Test „Pause BACK“ ........................................................................................................................14-1

14.3 Test „Pause FRONT“......................................................................................................................14-2

14.4 Test Paper MOVE ..........................................................................................................................14-2

15 Calibrate Paper Movement Printer Back....................................................................................15-1

15.1 Background....................................................................................................................................15-1

15.2 Paper Traction Calibration .............................................................................................................15-1

Introduction

Warning

Preproofer x700 / x900 –HW Installation Manual 1-1

PP x700/x900 v1.7

1 Introduction

The Preproofer x900 is a fully automatic system printing double-sided imposition proofs. The system is

based on two Epson Stylus 9700/9900/9890 printing engines printing 43” wide.

The Preproofer x700 is a fully automatic system printing double-sided proofs. The system is based on two

Epson Stylus 7700/7900/7890 printing engines printing 23 wide”.

Please note:

Installation of this equipment must be done by a trained technician.

Do NOT leave Epson Printers on the stand without securing them with the Printer locking devices.

Safety

Warning

Preproofer x700 / x900 –HW Installation Manual 2-1

PP x700/x900 v1.7

2 Safety

This section provides important safety information and must be read before switching on or

operating the equipment.

2.1 Warning

All precautions mentioned in this document must be strictly observed at all times. Personnel MUST therefore

read the contents of the document BEFORE commencing any work on the equipment described in the

document.

Improper use of controls and switches, failure to comply with warnings, and the performance of adjustments

or procedures not specified in this document may expose personnel to danger.

Installation of this equipment must be done by a trained technician.

Do NOT leave Epson Printers on the stand without securing them with the Printer locking devices.

Pre Installation Tasks

Tools Required for the Installation

3-2 Preproofer x700 / x900 –HW Installation Manual

PP x700/x900 v1.7

3 Pre Installation Tasks

3.1 Tools Required for the Installation

Standard screw driver set

Allen key set

Phillips screw driver set

Measurement tape

Cordless drill to unpack the boxes

3.2 PC Specification

CPU Intel Core 2 Quad, 2.x GHz (high performance CPU is recommended

min. 2 GB RAM

min. 1x 250 GB hard disk drive, 7200rpm

1x 64 GB Solid State Drive

min. 4x USB ports

2x Ethernet ports

19” TFT monitor (touch screen is recommended)

Windows XP or Windows 7, 32 bit version

The PC needs to be equipped with a SSD

Drive (min 64GB). The SSD drive is used

because it’s astonishing write performance

on small files as DI-Pilot does it when

communicating between the two Epson

printers, electronic box and the cameras

system.

3.3 Materials Required for Installation

For the setup, prepare the following cables / hubs which are not part of the shipment:

4x RJ45 Ethernet Cable. Length: 2m, 2m, 3m, 5m

1x Ethernet Switch 10/100/100 min. 4 Ports

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