Pro-dig V110K Manuale utente
Instruction Manual
Owners Manual
Safety Precautions
Manual number: PROV110K
Release Date: July 2020
Operating Instructions
Maintenance
Parts Lists
AUGER & ANCHOR DRIVE
(VARIABLE SPEED)
V110K
785.856.2661
WWW.PRODIGUSA.COM
VARIABLE SPEED
V110K
PREFACE
This manual is used to familiarize you with safety, assembly, operation, adjustment, troubleshoot-
ing, and maintenance. Read and follow the recommendations in this manual to ensure safe and
efcient operation. The information contained in this manual was current at the time of printing.
Some items may change slightly to assure, you the customer, the best performance.
We want you to be completely satised with your new product, feel free to contact your local Au-
thorized Service Dealer for help with service, replacement parts or any other information you may
require.
Whenever you contact your Authorized Service Dealer or the factory, always have the model
number and serial number of your product available. These numbers will help provide exact in-
formation about your specic product. You will nd the model and serial numbers on an ID plate
located on the product.
For your convenience, write the product model number, serial numbers and date of purchase in
the spaces below.
MODEL NO: ___________________________
SERIAL NO: ___________________________
DATE OF PURCHASE:
__________________
TABLE OF CONTENTS
Preface/Table of Contents.......................................................................................... 2
Safety Statements...................................................................................................... 3
General Precautions................................................................................................4-5
Safety Decal Locations/Serial Tag Location............................................................... 5
Specications/Component and Control Locations .................................................... 6
Motor Start-up Instructions.....................................................................................7-9
Set-up Instructions/Operating Procedures .............................................................. 10
General Maintenance/Checking and Changing the Gear Oil ................................... 11
Maintenance Cont./Troubleshooting ........................................................................ 12
Guarantee/Warranty ................................................................................................. 13
V110K Gearbox Parts Breakdown ......................................................................14-24
V110K
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2.
V110K
SAFETY STATEMENTS
THIS STATEMENT IS USED WHERE SERIOUS INJURY OR DEATH WILL RESULT IF
THE INSTRUCTIONS ARE NOT FOLLOWED PROPERLY.
THIS STATEMENT IS USED WHERE SERIOUS INJURY OR DEATH COULD RESULT
IF THE INSTRUCTIONS ARE NOT FOLLOWED PROPERLY.
THIS STATEMENT IS USED WHERE MINOR INJURY COULD RESULT IF THE IN
STRUCTIONS ARE NOT FOLLOWED PROPERLY.
THIS SYMBOL BY ITSELF OR USED WITH A SAFETY SIGNAL WORD THROUGH
OUT THIS MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS
INVOLVING YOUR PERSONAL SAFETY OR THE SAFETY OF OTHERS. FAILURE
TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH.
READ MANUAL PRIOR TO INSTALL
Improper installation, operation or maintenance of the equipment could result in
serious injury or death. Operators and maintenance personnel should read this
manual as well as all manuals related to this equipment. Follow all safety instruc-
tions in this manual.
READ AND UNDERSTAND ALL SAFETY STATEMENTS
Read all safety decals and safety statements in all manuals prior to operating or
working on this equipment. Know and obey all OSHA regulations, local laws and
other professional guidelines for your operation. Know and follow good work prac-
tices when assembling, maintaining, repairing, mounting, removing or operating this
equipment.
KNOW YOUR EQUIPMENT
Know your equipment’s capabilities, dimensions and operations before operating.
Visually inspect your equipment before you start, and never operate equipment that
is not in proper working order with all safety devices intact. Check all hardware to
assure it is tight. Make certain that all locking pins, latches, and connection devices
are properly installed and secured. Remove and replace any damaged, fatigued or
excessively worn parts. Make certain all safety decals are in place and are legible.
Keep decals clean, and replace them if they become worn and hard to read.
DO NOT MODIFY EQUIPMENT
Modications may weaken the integrity of the equipment and may impair the func-
tions, safety, life, and performance of the equipment. When making repairs, use
only the manufactures genuine parts, following authorized instructions. Other parts
may be substandard in t and quality.
!
DANGER
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WARNING
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CAUTION
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WARNING
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WARNING
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WARNING
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V110K
GENERAL PRECAUTIONS
PREPARE FOR EMERGENCIES
• Bepreparedifarestarts.
• Keeparstaidkitnearbywhenoperatingequipment.
OPERATOR SAFETY
• Protectiveclothingandequipmentshouldbewornatalltimes.
• Wearprotectiveclothingandequipmentappropriateforthejob.Avoidloosettingclothing.
• Prolongedexposuretoexcessivenoisecancausehearingloss.Wearsuitablehearingprotec-
tionsuchasearplugs.
• Operatingequipmentsafelyrequiresthefullattentionoftheoperator.Avoiddistractions.
• Donotoperatetheunitwhenyouaretired,illorundertheinuenceofalcohol,drugsormedi-
cation.
• Neverletaminororinexperiencedpersonoperatetheunit.
• Keephandsawayfromthedrillingbitatalltimes.
• Inspecttheareatobedrilledbeforeoperation.Removeobjectswhich
canbethrownorbecomeentangled.
UNIT AND TOOL SAFETY
• Inspecttheentiretoolbeforeoperation.
• Replacepartsthatarecracked,chippedordamagedinanywaybeforeoperation.
• Keepothersawaywhenmakinganyadjustmentstotheunit.
• DamagetothePRO-DIG®AugerDriveandaugerbitcanresultiftheprimemovermoveswhile
theaugerisstillinthehole.
PRACTICE SAFE MAINTENANCE
• Usepropertoolsandequipmentwhenconductingmaintenance,refertothismanualforad-
ditionalinformation.
• Workinacleandryarea.
• Inspectallparts.Besurepartsareingoodworkingconditionandinstalledproperly.
• Removebuildupofgrease,oiloranydebris.
• Removealltoolsandunusedpartsfromequipmentbeforebeginningoperation.
DRILLING SAFETY
Tragicaccidentscanoccuriftheoperatorisnotalerttothepresenceofchildren.Childrenare
oftenattractedtomachineryandworkactivity.Neverassumethatchildrenwillremainwhereyou
lastsawthem.BEALERTandturntheequipmentoffifchildrenentertheworkarea.Keepchildren
outoftheworkareaandundersupervisionofanotherresponsibleadult.
!
CAUTION
!
WARNING
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!
WARNING
!
WARNING
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4.
V110K
GENERAL PRECAUTIONS (cont.)
DRILLING SAFETY
• Inspecttheareatobedrilledbeforeoperation.Removeobjectswhichcanbethrownorbe-
comeentangled.
• Keepallpartsofyourbodyawayfromthedrillingbitwhenoperatingtheunit.
• DONOToperatethePRO-DIG®AugerDrivewhentheaugerbitismorethan12”(305mm)
aboveground.Theaugerbitmaybindandcauseinjurytotheoperatoranddamagetothe
equipment.
• Whiletheaugerbitisrotating,DONOTattempttomanuallyguidetheaugertoalocation.
UNDERGROUND HAZARDS
Itistheresponsibilityoftheoperatortoknowwhereburiedpower,gas,telephone,andotherutili-
tiesareintheworkarea.Thismayleadtoshockoranexplosion.Havetheworkareamarkedfor
buriedlinesanddonotdiginmarkedareassetbyyourlocalmunicipals.Strikingahardobject
undergroundwiththeaugerturningcanresultintheslowingorstoppingoftheauger.
SAFETY DECAL LOCATIONS
SAFETY DECALS
Thisunitcomesequippedwithallsafetydecalsinplace.Theyaredesignedtohelpyousafely
operateyourunit.Readandfollowallsafetydecals.
(Locationsshownbelowingure1)
• Keepallsafetydecalscleanandlegibleatalltimes
• Replacesafetydecalsthataremissingorhavebecomeillegible.
• Safetydecalsareavailablefromyourdistributorormanufacture.
• Somepartsinstalledduringrepairmayrequiresafetydecalstobeafxedtothereplacement
part.Whenorderingthereplacementpart(s)besurethecorrectsafetydecal(s)areincludedin
yourorder.
INSTALLING SAFETY DECALS
• Cleanthedesiredarewithwarmsoapywater.
• Decideonexactpositionbeforeyourremovethebackingpaper.
• Peelbackingpaperfromdecal.Pressrmlyonthesurface.
• Airpocketscanbepiercedwithapinandsmoothed.
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WARNING
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WARNING
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785.856.2661
WWW.PRO-DIG-USA.COM 5.
PartNumber V110K
MotorMount SAEE4Hole
Min.HydraulicFlow 10GPM(38Lpm)
Max.HydraulicFlow 100GPM(379Lpm)
Max.ContinuousPressure 5000PSI(345Bar)
OutputShaft 177mmsquare
OUTPUT SPEED
FLOW RPM
GPM(LPM) Range
10(38) 2-3
15(57) 2-4
20(76) 3-5
25(95) 4-7
30(114) 4-8
35(132) 5-9
40(151) 5-10
45(170) 6-12
50(189) 7-13
55(208) 7-14
60(227) 8-16
65(246) 9-17
70(265) 9-18
75(284) 10-20
80(303) 11-21
90(341) 12-24
100(379) 13-26
OUTPUT TORQUE
PRESSURE TORQUE TORQUE
PSI(BAR) FT/LBS(Nm) FT/LBS(Nm)
LOW HIGH
1000(69) 10770(146604) 21539(29207)
1200(83) 12924(17524) 25847(35048)
1400(86) 15078(20445) 30155(40890)
1600(110) 17231(23366) 34462(46731)
1800(124) 19385(26286) 38770(52572)
2000(138) 21539(29207) 43078(58414)
2200(152) 23693(32128) 47386(64255)
2400(166) 25847(35048) 51694(70066)
2600(179) 28001(37969) 56001(75938)
2800(193) 30155(40890) 60309(81779)
3000(207) 32309(43811) 64617(87621)
3200(220) 34463(46731) 68925(93462)
3400(234) 36617(49652) 73233(99303)
3600(248) 38770(52573) 77540(105145)
3800(262) 81848(110986)
4000(275) 86156
(116828)
4200(289) 90464(122669)
4400(303) 94772(128510)
4600(317) 99079(134352)
4800(330) 103387(140193)
5000(344) 107695(146034)
Note: 1 Ftlb = 1.356 Nm
V110K
Note: PRO-DIG®continually looks for new ways to improve its products.
erefore, PRO-DIG®reserves the right to make changes to our products and
specications without notice.
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6.
VARIABLE SPEED
V110K
V110K
• Installationmustbecarriedoutinaccordancewiththe
circuitorpipingdiagram.
• Alwayscoverorcapallmotorcasedrainandhighpres-
surehydrauliclinesduringtheinstallationofanewor
replacementmotor.
• Alwaysensurethatallconnectionstothemotororre-
placementmotorarecappedorcoveredduringtheinitial
installation.
• Connectandtighteneachhydrauliclineoneatatime
removingcapsorcoversjustbeforeeachconnectionis
made.
• Additionalcaremustbetakentovententrappedairfrom
themotorrearhead.Ifmountedasshownbelow,connect
the“ventline”tothereservoir.Please note that all PRO-
DIG®V Series drives are fitted with a vent valve and
thus no extra precautions are required during installa-
tion.
VENTING CASE DRAIN
• Positiveventingisessentialforthecorrectoperationofthe
hydraulicsystem.
• Allcasedrainlinesmustbemountedcontinuouslyrising
towardsthereservoir.Thisallowsanyentrappedairto
escapefreelyfromthemotorhousing.
• ThePRO-DIG®AugerDriveissuppliedwithacasedrain
hosealreadyinstalled.Thishosemustbedirectlyconnect-
edtothereservoirandshouldbebelowtheoillevelinthe
reservoirandshouldbebelowtheoillevelinthereservoir,
asillustratedbelow.
• Thecasedrainlinepressureisnotpermittedtoexceed22
PSI.
PIPING
• Pipeworkshouldbeseamlessdrawnprecisionsteeltube
orhosesofsuitablepressurerating.
• Duringinstallation,attentionshouldbepaidtocleanliness.
Thepipesmustbedeburred,washedandblownthrough.
• Scaledorrustedpipesmustbescouredandthenneutral-
ized.Hosesmustbebrushedandushedthroughwhen
contaminated.
IMPORTANT:Thecleanlinessofthecircuitbeforecommis-
sioninghasacrucialinuenceontheoperationandlife
expectancyofthehydrauliccomponents.
OPERATING PROCEDURES
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V110K
FILLING THE HYDRAULIC MOTOR
• Theinitialllingofthesystemmustbecarriedoutinsuch
awaythatalloftheaircanescapefromthehighpressure
circuitandfromthemotorhousingsbeforethehydraulic
unitsareoperated.
• Manuallyllthemotorhousingatthemostaccessible
casedrainportwithfiltered oil.Manuallyllthehigh
pressureline(s)withfiltered oil.Filltheoilreservoirtothe
maximumlevelwithfiltered oilandllthemotorhousing
tothemaximumlevelviathemostaccessiblecasedrain
portwithfiltered oil.
INITIAL STARTUP
• Theinitialoperationofthedriveshouldpermitittorotate
freelywithout load.
• Thedriveshouldinitiallybeoperated slowly and under
no load for a period of thirty minutes.
• Asthesystempurgesitselfoftheairandasthehydraulic
oilwarmsup,steadilyincreasetheloadonthedriveand
increasethespeedofthemotor.
ROUTINE MAINTENANCE
• Maintenanceofthehydraulicsystemislimitedtochang-
ingthehydraulicuidandsystemltration.
• Inordertoguaranteetheproperfunctionandefciency
ofthehydraulicmotor,thepurityofthehydraulicoilover
theentireoperatingperiodmustcomplytoatleastclass
18/13accordingtoISO4406.
• Withmodernltrationtechnology,however,muchbetter
valuescanbeachievedwhichcontributessignicantlyto
extendingthelifeanddurabilityofthehydraulicmotor
andthecompletesystem.
CHANGING THE FILTERS
• Itisrecommendedthattheltersbechangedafterthe
initialstart-uporatleast100hoursfromtheinitialopera-
tion.
• NOTE:Theserecommendationsareprovidedforguidance
toensurelongservicelifeandproperoperationofyour
PRO-DIG®drive.However,dependingontheoperating
conditionsofthedrive,itmaynotbenecessarytoadhere
totheserecommendationsaslongastheoilcleanliness
levelandoilviscosityspecicationsarestrictlyadheredto
andmonitored.
CHANGING THE HYDRAULIC FLUID
• Oilchangesarecarriedoutbyrstdrainingthereservoir,
coolerandmotorhousings.Thehigh-pressureuidmust
bechangedafter1000-2000hoursofoperation,depend-
antontheapplication.
• Highworkingtemperaturesandfrequentcooling-down
phaseswithlowtemperaturescondensewaterandwill
shortenthelifeofthehydraulicuid.
• Theoilremaininginthehigh-pressurecircuititselfneed
notbechanged.Donotopenupthehighpressurelines
ifpossible.Theinstructionsregardinginitialllingmust
beadheredtowhenchangingthehydraulicuid.Insome
applications,acompleteoilchangemaynotbenecessary.
theoillostduringeachlterchangemustbereplacedby
freshlteredoil.
V160K HYDRAULIC MOTOR STARTUP INSTRUCTIONS, CONT.
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8.
V110K
CLEANING
• Cleaningofthehydraulicsystemwhenchangingoilisnor-
mallynotnecessary.Ifthesystembecomescontaminated
duetounusualcircumstances(defect,etc.),thenitmust
bethoroughlycleanedbeforerecommissioning.Housings
andpipelinesmustbeushed.Ifnecessary,thepipelines
andhydraulicunitsmustbedisassembled.
SERVICE
• Maintenanceandrepairsshouldbeundertakenonlyby
skilledpersonnelwhoarefamiliarandtrainedwiththe
equipment.PRO-DIG®offersanexcellentafter-sales
servicecapableofcarryingouttheworkofrepairand
overhaulifrequired.
• OnlysparepartsspeciedinthePRO-DIG®spareparts
cataloguesshouldbeused.Theserialnumberstampedon
theunittypeplateisrelevanttothecongurationofthe
unit.Therefore,theserialnumbershouldbequotedwhen
orderingspareparts.
OIL SELECTION AND VISCOSITY RECOM
MENDATIONS
Suitablehydraulicoilsare:
•MineraloilHLPtoDIN51524
•Biodegradeableuidsuponrequest
•Otherpressureuidsuponrequest
PRO-DIG®recommendsonlyusinghydraulicoilswhichare
conrmedbytheproducerassuitableforuseinhighpres-
surehydraulicinstallations.Forthecorrectchoiceofsuitable
hydraulicoils,itisnecessarytoknowtheworkingtemperature
inthehydrauliccircuit.Thehydraulicoilchosenmustallow
theworkingviscositytobewithintheoptimumviscosityrange
(asshownbelow).
Attention:Duetopressureandspeedinuences,thetem-
peratureoftheleakageuidisalwayshigherthanthecircuit
temperature.Thetemperaturemustnotexceed90°’b0Cinany
partofthesystem.Underspecialcircumstances,ifthestated
conditionscannotbeobservedthenpleaseconsultLinde.
Recommendedviscosityrangeforoptimumperformance:
15cStto30cSt
• Maximumallowableworkingviscosityrange:
10cStto80cSt
• Viscositylimitations:6cStminimumviscosity
1000cStmaximumviscosity(Intermittentfor
coldstarts)
• Oiltemperaturelimitations:(-20)°’b0Cto90°’b0C
SETUP INSTRUCTIONS
YourPro-digPlanetaryAugerDrivereceivesitshydraulicoilowandpressurefromtheparentmachinethroughtheauxiliary
hydrauliccircuitviatwoquickreleasecouplersneartheendofthetruckboomorexcavatorarm.
CAUTION:AlertyourselftotheweightoftheAugerDrive.DoNOTexceedtherecommendedliftcapacityoftheparentmachine.
Refertoyoumachinesownersmanual.
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V110K
SAFETY DECAL LOCATIONS
This unit comes equipped with all safety decals in place. They are designed to help you safely
operate your unit. Read and follow all safety decals.
OPERATING PROCEDURES
Before operating always ensure that the PRO-DIG®
Auger Drive and auger or anchor are connected
correctly to the parent machine.
DRILLING OPERATIONS
1. Tobegindrilling,positiontheaugeroranchoronthe
groundinthedesiredlocation.Engagetheparentma-
chinesauxiliaryhydraulicstorotatetheaugeroranchorin
aclockwisedirection.
2. Lowertheparentmachinesarm(s)toengagetheaugeror
anchorintotheground.Useonlyenoughdownpressure
toassurepositivepenetrationoftheauger.Easeuponthe
downpressureiftheaugerrotationslowsdowndrastically
orstalls.Excessivedownpressurewillcausetheaugerto
stallfrequently.
Note: Do not continually stall the PRO-DIG®Auger
Drive! Continued stalling may cause excessive heating
of the hydraulic system and possible damage to the PRO-
DIG®Auger Drive.
3. Astheaugeroranchordigsintheground,theparent
machinesarm(s)orboommaytravelthroughanarc.This
meanstheoperatormayneedtocontinuallyreposition
themachinetoensureverticalapplicationoftheaugeror
anchor.
4. Whentheaugerhaspenetratedthegroundabout24”
(610mm),raisetheaugerfromtheholetocleanoutthe
loosematerial.
5. Oncetherequiredholedepthisreached,allowtheauger
toturnafewsecondsatthisdepthtocleanthehole.
6. Stoprotationoftheaugerandraisetheaugeroutofthe
hole.Swingtheaugerawayfromthenewlydrilledhole.
Spintheloosematerialofftheauger.
Note: Do not reverse the auger rotation while the auger
is still in the hole. e loose material will back ll the
hole.
7. Ifnecessary,repeatsteps2through3toobtainacleaner
hole.
OPERATIONS TO AVOID
1. Insomesoilconditionsorwhenexcessivedownpressure
isapplied,theaugermayscrewitselfintotheground.
Thiscancausetheaugertobecomestuckcausingthe
PRO-DIG®AugerDrivetostall.Ifthissituationoccurs,
reversetheaugerrotationandslowlyraisetheaugerfrom
thehole.
2. Iftheaugerbecomeslodgedunderrocks,treeroots,or
otherlargeobstructions,donotattempttoraisetheauger
outoftheground.SeeStep1ofthissectiontorelievethe
auger.
3. Avoidexcessivesideloading.Thiscancausedamageto
boththePRO-DIG®AugerDriveandtheauger.
4. Keepallaugerteethandpilotbitsingoodcondition.Avoid
usingdamagedteethandholders.
• Followingoperation,orwhenunhooking,stop,set
brakes,disengagepowerdrives,shutoffengine,and
removetheignitionkey.
• Storetheunitinandwayfromhumanactivity.
• Beforelongtermstorage,washtheunitwithmild
detergentandwatertoremoveanydebrisandgrime.
• Donotpermitchildrentoplayonoraroundthestored
area.
• Protecttheshaftsandportswithagreaseorrust-
inhibitor.
• Greasebearingseals.
• Checkandtightenallbolts,nutsandscrews.Paintis
availablefromyourAuthorizedServiceDealer.
• Whenstoringtheunitforanylengthoftimebesure
theunitisstoredwithcleangearoil.
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10.
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