Projecta HDBC90 Manuale utente

12/24V 70A MANUAL

P/No. HDBC90

WORKSHOP

BATTERY CHARGER

HDBC90 Instruction Manual.indd 1 4/06/12 3:02 PM

IMPORTANT SAFETY INFORMATION

Please read this manual thoroughly before use and store in a safe place for future reference.

WARNING

• Explosivegases.Preventflamesandsparks.Provideadequateventilationduringcharging.

•Beforecharging,readtheinstructions.

•Forindooruse.Donotexposetorain.

•ForchargingleadacidbatteriesONLY(ofthesize&voltagespecifiedinthe

specifications table).

•Alwayschargethebatteryonthecorrectvoltagesetting.Neversetthecharger

toahighervoltagethanthebattery.

•Disconnectthe240Vmainssupplybeforemakingorbreakingtheconnections

to the battery.

•Thebatterychargermustbepluggedintoanearthedsocket-outlet.

•ConnectiontosupplymainsistobeinaccordancewithNationalwiringrules.

•Donotattempttochargenon-rechargeablebatteries.

•Neverchargeafrozenbattery.

•IftheACcordisdamageddonotattempttouse.Itmustbereplacedorrepaired

byaqualifiedperson.

•Corrosivesubstancesmayescapefromthebatteryduringcharginganddamage

delicate surfaces. Store and charge in a suitable area.

•Ensureallvehicleaccessoriesincludinglights,heaters,appliancesetcareturnedoff

prior to charging.

•Thischargerisnotintendedforusebypersons(includingchildren)withreduced

physical,sensoryormentalcapabilities,orlackofexperienceandknowledge,unless

theyhavebeengivensupervisionorinstructionconcerninguseoftheapplianceby

a person responsible for their safety.

•Youngchildrenshouldbesupervisedtoensurethattheydonotplaywiththeappliance.

HDBC90 Instruction Manual.indd 2 4/06/12 3:02 PM

FEATURES

ENGINE START FUNCTION

 Startsvehicle’swithaflatbatteryafteracontrolled5minutecharge.

CHARGE METER

 ClearlydisplaystherateofchargeinAmpstoensureanaccurateandthoroughcharge.

ADJUSTABLE OUTPUT

 Adjusttherateofchargetobestsuitdifferentbatterysizes.

RAPID CHARGE

 Increaseschargerateforashortpowerfulcharge.

MULTI VOLTAGE OPERATION

 Suitableforcharging12V&24Vbatteries.

0–60MIN TIMER

 Automaticallyturnsthebatterychargeroffafterasettimewhenchargingyourbattery

inRapidChargemode.

POLARITY PROTECTION

 Fuseprotectionpreventsdamagetothechargerintheeventofreversepolarityand

short circuit.

HDBC90 Instruction Manual.indd 3 4/06/12 3:02 PM

SPECIFICATIONS

P/No. HDBC90

 TYPE Manual

 INPUT 240V,50Hz,2000W

 OUTPUT 9.0Aat12V(setting1) 11.0Aat24V(setting1)

 23.0Aat12V(setting2) 27.0Aat24V(setting2)

  60.0Aat12V(setting3) 60.0Aat24V(setting3)

 70.0Aat12V(rapidcharge) 70.0Aat24V(rapidcharge)

 ENGINESTART 3secon,2minoff

12V 24V

 360Aat6V 360Aat12V

 MINIMUMSTART 0.0V

VOLTAGE

 BACKDRAIN 12V 24V

 5.5mA 11.6mA

 APPROVALS ElectricalSafety,EMC

HDBC90 Instruction Manual.indd 4 4/06/12 3:02 PM

BATTERY CHARGER ASSEMBLY

 YourHDBC90isshippedwiththefollowingpartswhichrequireassemblytothemain

body of the battery charger unit:

•1xBatteryChargerHandle

•4x50mmScrews

•1xBottomStabiliserStop

•2x50mmSelfTappingScrews

•2xTrolleyWheels

•WheelAxle

•2xBlackVoltageTerminalCaps

•2x35mmWashers

•2xWheelLockingRings.

1.Placethemainbodyofthebatterychargerinanuprightposition,installthetophandle

ofthebatterychargerusingthe4x50mmscrewsasperthebelowillustration.Usea

Phillipsheadscrewdrivertotightenall4screws.

2.Laythemainbodyofthebatterychargerdownflatandfitthestabiliserstoptothe

bottomofthebatterychargerusingthe2x50mmselftappingscrewsprovided.Use

aPhillipsheadscrewdrivertotightenscrews.

3.Placethewheelaxleprovidedthroughthebottomofthebatterychargerasperthe

belowillustration.

4.Placethe2x35mmwashersoneither

endoftheaxle.

5.Fitthe2trolleywheelstoeitherendof

theaxleandsecurewiththe2xwheel

lockingring’sprovided.

6.Screwthe2xblackvoltageterminal

capsprovidedtoboththe12V&

24Voutletsonthetoppanelofthe

battery charger.

HDBC90 Instruction Manual.indd 5 4/06/12 3:02 PM

ASSEMBLING CHARGING LEADS TO BATTERY CLAMPS

 TheHDBC90batterychargerisshippedwiththebatteryclampsdisconnectedfromthe

positive&negativechargingleads.

IMPORTANT:

•Thenegative(Black)batteryclampmustbeconnectedtothecharginglead

connectedtotheunit.

•Thepositive(Red)batteryclampmustbeconnectedtothebarecopperend

ofthesecondchargingleadsupplied.Connecttheoppositeendofthecharging

leadtoeitherthe12Vor24Voutletonthetoppanelofthebatterycharger

viathecablelugontheendofthecharginglead.

 Toconnectboththepositiveandnegativeleadstothebatteryclampsreferto

instructionsbelow:

1.Slidetherubbercoveroffthebatteryclamphandle.

2.Loosentheboltlocatedontheoutsideofthebatteryclamphandleusinga10mmsocket.

3.Feedthebearcopperendofthebatteryclampleadthroughthebatteryclamphandle

andpositionunderneaththerectangularnutaspertheillustrationbelow.

4.Refit&tightenbolttocreatefirmconnection.

5.Slidetheplasticcoverbackoverthebatteryclamphandle.

HDBC90 Instruction Manual.indd 6 4/06/12 3:02 PM

CHARGING INSTRUCTIONS

STEP 1 – CHECK THE ELECTROLYTE LEVEL

 Priortochargingthebattery,removetheventcapsandchecktheelectrolytelevel.(Not

requiredonsealed&maintenancefreebatteries).Theelectrolyteshouldbe6mm(1/4”)

abovethebattery’splates.

 Iflow,topuptheelectrolytewithdistilledwatertothecorrectlevelandrefitthevent

caps.

STEP 2A – CONNECTION OUT OF VEHICLE

 ConnecttheREDlead(batteryclip)fromthechargertothePositive(+)batterypost.

 ConnecttheBLACKlead(batteryclip)fromthechargertotheNegative(-)batterypost.

 CONNECTIONOUTOFVEHICLE

STEP 2B – CONNECTION IN VEHICLE

 DetermineifthevehicleisPositively(+)orNegatively(-)earthed.Negativelyearthed

vehicleshaveacable(usuallyblack)fromtheNegativebatteryterminaltothevehicle’s

chassis.

NEGATIVELY EARTHED (MOST VEHICLES)

 ConnecttheREDlead(batteryclip)fromthechargertothePositive(+)batteryterminal.

 ConnecttheBLACKlead(batteryclip)fromthechargertothevehicle’schassisaway

fromthefuellineormovingparts.

 CONNECTIONINVEHICLE(NEGATIVELYEARTHED)

12/24 VOLT 70 AMP BATTERY CHARGER WITH ENGINE START

WORKSHOP 7000

12/24VOLT 70 AMP BATTERY CHARGER WITH ENGINE START

WORKSHOP 7000

FUSE2x 100A

POWERON

12V

24V

12/24 VOLT 70 AMP BATTERY CHARGER WITH ENGINE START

WORKSHOP 7000

12/24VOLT 70 AMP BATTERY CHARGER WITH ENGINE START

WORKSHOP 7000

FUSE2x 100A

POWERON

12V

24V

12/24 VOLT 70 AMP BATTERY CHARGER WITH ENGINE START

WORKSHOP 7000

12/24VOLT 70 AMP BATTERY CHARGER WITH ENGINE START

WORKSHOP 7000

FUSE2x 100A

POWERON

12V

24V

12/24 VOLT 70 AMP BATTERY CHARGER WITH ENGINE START

WORKSHOP 7000

12/24VOLT 70 AMP BATTERY CHARGER WITH ENGINE START

WORKSHOP 7000

FUSE2x 100A

POWERON

12V

24V

12/24 VOLT 70 AMP BATTERY CHARGER WITH ENGINE START

WORKSHOP 7000

12/24VOLT 70 AMP BATTERY CHARGER WITH ENGINE START

WORKSHOP 7000

FUSE2x 100A

POWERON

12V

24V

12/24 VOLT 70 AMP BATTERY CHARGER WITH ENGINE START

WORKSHOP 7000

12/24VOLT 70 AMP BATTERY CHARGER WITH ENGINE START

WORKSHOP 7000

FUSE2x 100A

POWERON

12V

24V

HDBC90 Instruction Manual.indd 7 4/06/12 3:02 PM

POSITIVELY EARTHED

 ConnecttheBLACKlead(batteryclip)fromthechargertotheNegative(-)batteryterminal.

 ConnecttheREDlead(batteryclip)fromthechargertothevehicle’schassisawayfromthe

fuellineormovingparts.

 CONNECTIONINVEHICLE(POSITIVELYEARTHED)

STEP 3 – CONNECT TO 240V MAINS POWER

 Ensure‘CHARGERATE’dialisturnedtoOFF&connectthebatterychargerto240V

mainspower.

STEP 4 – SET BATTERY VOLTAGE

 Setthevoltageofthebatterychargerbyremovingtheblackterminalcapfromeitherthe

12Vor24Vterminalonthetoppanelofthejumpstarter.Connectthepositivebattery

cableviatheringterminaltotheappropriate12Vor24Voutlet.Ensurethebatterycharger

voltageissettothesamevoltageasthebatterybeingcharged.

STEP 5 – SET THE CHARGE MODE

NORMAL CHARGE RATE ADJUSTMENT

 Thenormalchargeratecanbeadjustedbyturningthe‘CHARGERATE’dialonthetop

paneloftheunittosetting1,2or3.Thechargerateshouldbesetaccordingtothesize

of the battery.

 Seetherecommendedchargeratesforvariousbatterysizesinthetablebelow:

 CHARGERATE  BATTERYSIZE

  DeepCycle(Ah) Automotive(CCA) Marine(MCA) Time(Hours)

 Setting1(12V) 60–180 380–1080 520–1500 7–24

 Setting1(24V) 75–220 460–1300 640–1830 7–24

 Setting2(12V) 160–460 670–2800 1340–3800 7–24

 Setting2(24V) 190–540 1130–3240 1600–4500 7–24

 Setting3(12/24V) 420–1200 2500–7200 3500–1000 7–24

12/24 VOLT 70 AMP BATTERY CHARGER WITH ENGINE START

WORKSHOP 7000

12/24VOLT 70 AMP BATTERY CHARGER WITH ENGINE START

WORKSHOP 7000

FUSE2x 100A

POWERON

12V

24V

12/24 VOLT 70 AMP BATTERY CHARGER WITH ENGINE START

WORKSHOP 7000

12/24VOLT 70 AMP BATTERY CHARGER WITH ENGINE START

WORKSHOP 7000

FUSE2x 100A

POWERON

12V

24V

12/24 VOLT 70 AMP BATTERY CHARGER WITH ENGINE START

WORKSHOP 7000

12/24VOLT 70 AMP BATTERY CHARGER WITH ENGINE START

WORKSHOP 7000

FUSE2x 100A

POWERON

12V

24V

HDBC90 Instruction Manual.indd 8 4/06/12 3:02 PM

RAPID CHARGE

 Turnthe‘CHARGERATE’dialonthetoppaneloftheunitto‘RAPIDCHARGE’&setthe

timerbetween0-60min.TheRapidChargefunctionwillprovidea70Achargetoyour

batteryidealforwhenashortpowerfulchargeisrequired.

STEP 6 – CHARGING

 Duringcharging,theChargeMeter’sneedlewilldecrease

towardstheleft.Afullychargedbatteryisindicatedbyavery

lowreadingaccordingtothebattery’scapacityandcondition.

 Oncethispointhasbeenreached,proceedtodisconnectthe

battery(ReferSTEP7“DISCONNECTION”).

 Important:

 ChargingwillcontinueuntiltheOn/OffswitchisturnedtoOFF.

 Thebatteryandchargermustbemonitoredtoensurethebatteryisnotovercharged.

 Oncecharged,theliquidinsidethebatterymaystarttoboil.Itisrecommendedtostop

chargingwhenthisoccurstopreventdamagetothebattery.

STEP 7 – DISCONNECTION

 Turnthe‘CHARGERATE’dialtothe‘OFF’positionanddisconnectchargerfrom

the240Vsupply.

 Batteryoutofvehicle

 RemovetheBLACKlead(batteryclip)fromthebattery.RemovetheREDlead(battery

clip) from the battery.

 Batteryinvehicle

 Removethechassisconnection.Removethebatteryterminalconnection.

ChargeMeter

HDBC90 Instruction Manual.indd 9 4/06/12 3:02 PM

ENGINE START FUNCTION

STEP 1 TO 4 – FollowSTEPS1to4ofthecharginginstructionsofthisbooklet.

STEP 5 – Turnthe‘CHARGERATE’dialtothe‘RAPIDCHARGE’function,andsetthe

‘TIMER’dialto5minutesandallowchargertochargethevehiclesbattery.

STEP 6 – Oncethe5minuteRapidChargeiscomplete,turnthe‘CHARGERATE’

dialto‘ENGINESTART’.

STEP 7 – Turnthevehicle’signitionkeytostarttheengine.

STEP 8 – Ifenginefailstostartafter3secondsrepeatinstructionSTEP5&6before

attempting to start the engine again.

NOTE:Donotrepeatthisoperationmorethan5times.

NOTE:WheninenginestartmodetheHDBC90usesincreasedpowerforashortperiod

oftime.Ensureotherappliancesconnectedtothatpowercircuitareturnedofftoavoid

fuseorcircuitbreakeroverloadinthebuildingsswitchboard.

HDBC90 Instruction Manual.indd 10 4/06/12 3:02 PM

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