ProMinent DULCODOS Pool Professional Manuale utente

DULCODOS Pool Professional
Assembly and operating instructions
A0988
EN
Original Operating Instructions (2006/42/EC)Part no. 984156 Version: BA DD 035 06/15 EN
Please carefully read these operating instructions before use. · Do not discard.
The operator shall be liable for any damage caused by installation or operating errors.
The latest version of the operating instructions are available on our homepage.

In order to make it easier to read, this document uses the male form in
grammatical structures but with an implied neutral sense. It is aimed
equally at both men and women. We kindly ask female readers for their
understanding in this simplification of the text.
Please read the supplementary information in its entirety.
Information
This provides important information relating to the cor‐
rect operation of the unit or is intended to make your
work easier.
Safety Information
The safety information includes detailed descriptions of the hazardous sit‐
uation, see
Ä Chapter 3.2 ‘Explanation of the safety information’
on page 10
The following symbols are used to highlight instructions, links, lists, results
and other elements in this document:
Tab. 1: More symbols
Symbol Description
Action, step by step
⇨Outcome of an action
Links to elements or sections of these instructions or other applicable documents
nList without set order
[Button]
Display element (e.g. indicators)
Operating element (e.g. button, switch)
‘Display /GUI’
Screen elements (e.g. buttons, assignment of function keys)
CODE Presentation of software elements and/or texts
General non-discriminatory approach
Supplementary information
Supplemental directives
2

Table of contents
1Identity code.................................................................................... 4
2 About This Product.......................................................................... 7
2.1 Overview of Equipment........................................................... 7
3 Safety and Responsibility.............................................................. 10
3.1 Users' qualifications.............................................................. 10
3.2 Explanation of the safety information.................................... 10
3.3 General Safety Information................................................... 12
3.4 Intended Use......................................................................... 13
4 Device overview and operating elements...................................... 14
5Storage and transport.................................................................... 16
6 Assembly....................................................................................... 17
6.1 Wall mounting....................................................................... 17
6.2 Fit the antikink device for the bleed line................................ 18
6.3 Hydraulic Installation............................................................. 19
6.3.1 Metering system................................................................. 20
6.3.2 Sensors.............................................................................. 23
6.4 Electrical Installation............................................................. 24
6.4.1 Connect power supply........................................................ 25
6.4.2 Electrical installation of the sensors................................... 25
6.4.3 Cable Cross-Sections and Cable End Sleeves.................. 25
7 Start Up......................................................................................... 26
7.1 Adjust the flow sensor switching point.................................. 27
7.2 Priming and bleeding (with an alpha or Beta pump)............. 28
7.3 Calibration............................................................................. 28
7.3.1 Chlorine calibration............................................................ 29
7.3.2 ORP calibration.................................................................. 39
7.3.3 calibration pH..................................................................... 40
8 Maintenance.................................................................................. 44
8.1 Maintenance work................................................................. 44
8.2 Replacing the chemical storage tanks.................................. 46
8.3 Troubleshooting.................................................................... 46
8.4 Disposal of Used Parts.......................................................... 47
9 Drawings, Drilling and External Dimensions of the DUL‐
CODOS®........................................................................................ 48
10 Technical Data............................................................................... 51
11 Spare Parts and Accessories........................................................ 52
12 EC Declaration of Conformity........................................................ 54
13 Index.............................................................................................. 56
Table of contents
3

1 Identity code
DSPa DULCODOS® Pool
Measured variable:
PC5 pH / ORP
PC6 pH / free chlorine
PC7 pH / ORP / free chlorine
PC8 pH / ORP / free chlorine / total chlorine
PC9 pH / total chlorine
PCA pH / ORP / total chlorine
PCD pH / ORP / free chlorine / total chlorine
Auxiliary hardware functions:
0 Standard
A 4 standard signal outputs 0/4 ... 20 mA measured value
F Functional module (F-module)
Auxiliary software functions:
1 Screen plotter with measured data backup including SD card
Communication interfaces:
0 none
5 Embedded web server, LAN
6 OPC server + Embedded web server + KNX function + alarm by text or e-mail
Electrical connection:
A 230 V, 50/60 Hz, European standard plug
B 230 V, 50/60 Hz, Swiss plug
Sensor equipment:
0 with sensors E Measured variable PC8 without
sensors
A Measured variable PC5 without sen‐
sors
H Measured variable PC9 without
sensors
E Measured variable PC6 without sen‐
sors
I Measured variable PCA without
sensors
F Measured variable PC7 without sen‐
sors
L Measured variable PCD without
sensors
Design:
0 with logo I additional R-module, RAL 9005
(IBA only)
1 without logo K Kühne
4 Housing, RAL 9005 (IBA only)
Language:
A Swedish N Dutch
D German R Russian
E English P Polish
F French Q Portuguese
E Czech S Spanish
Identity code
4

DSPa DULCODOS® Pool
I Italian
Metering pumps for acid/alkali:
0 without metering pumps
10.8 l/h (DULCO®flex DF2a 0208)
21.6 l/h (DULCO®flex DF2a 0216)
32.4 l/h (DULCO®flex DF2a 0224)
4 1.8 l/h (alpha ALPc 1002 PVT)
5 3.5 l/h (alpha ALPc 1004 PVT)
A1.5 l/h (Beta® CANopen BT4a 0401 PVT)
B2.8 l/h (Beta® CANopen BT4a 0402 PVT)
C5.3 l/h (Beta® CANopen BT4a 0405 PPE)
D1.5 l/h (DULCO®flex DF4a 04015 CAN Bus)
E6.0 l/h (DULCO®flex DF4a 03060 CAN Bus)
F8.3 l/h (Beta® CANopen BT4a 0402 PVT)
Multifunctional valve for acid/alkali pump:
0 none
1with MFV (only for Beta® and alpha)
Metering pumps for disinfection:
0 without metering pumps
10.8 l/h DULCO®flex DF2a 0208, up to 45/10
m3/h circulation HB/FB*
21.6 l/h DULCO®flex DF2a 0216, up to 100/20
m3/h circulation HB/FB*
32.4 l/h DULCO®flex DF2a 0224, up to 140/30
m3/h circulation HB/FB*
41.8 l/h alpha 1002, up to 100/20 m3/h circula‐
tion HB/FB*
53.5 l/h alpha 1004, up to 200/40 m3/h circula‐
tion HB/FB*
A0.9 l/h Beta® 0401, up to 50/10 m3/h circulation
HB/FB*
B2.1 l/h Beta® 0402, up to 125/25 m3/h circula‐
tion HB/FB*
C4.2 l/h Beta® 0404, up to 250/50 m3/h circula‐
tion HB/FB*
D1.5 l/h DULCO®flex DF4a, up to 85/20 m3/h
circulation HB/FB*
E6.0 l/h DULCO®flex DF4a, up to 340/70 m3/h
circulation HB/FB*
F8.3 l/h Beta®, up to 1050/225 m3/h circulation
HB/FB*
Multifunctional valve for disinfection pump
0 none
1with MFV (only for Beta® and alpha)
Identity code
5

DSPa DULCODOS® Pool
Assembly
0 supplied loose without mounting
plate
1 mounted on a base plate
C Base plate with flocculant pump
DF4a
Certification
0 with CE certification
* Calculated for 12% sodium-calcium hypochlorite. HB=indoor pool/ FB=outdoor pool.
Identity code
6

2 About This Product
DULCODOS® Pool metering systems are specifically designed for the
treatment of swimming pool water. Ready mounted, fully-wired and ready
for use, they take on the job of pH value adjustment and disinfection with
chlorine.
DULCODOS® Pool metering systems are equipped with all the necessary
components mounted on a plate:
nSensors
nController
nMetering pumps
2.1 Overview of Equipment
1
2
3
4 5 6 7 8 9 10 11
A0989
Fig. 1: Overview of equipment for the metering system DULCODOS® Pool
Professional, with all options and metering pumps Beta®.
1. Controller
2. Flow sensor
3. Ball valve, inlet side
4. Dirt filter
5. Flow module with flow sensor
6. pH sensor*
7. ORP sensor*
8. Sensor for total chlorine*
9. Sensor for free chlorine*
10 Sampling tap
11 Ball valve, outlet side
* To be assembled by the customer. These components are ready for
subsequent installation, but are supplied separately to avoid damage
in transit.
Components
About This Product
7

12a
13a
14a
15a
12b
13b
14b
15b
A0990
Fig. 2: Overview of equipment for the DULCODOS® Pool Professional,
with all options and metering pumps Beta®.
12a Injection valve for acid
13a Metering pump for acid
14a Cable, acid level switch (only with metering pump Beta®)
15a Suction assembly for acid
12b. Injection valve for disinfection
13b Metering pump for disinfection
14b Cable, level switch for disinfection (only with metering pump
Beta®)
15b Suction assembly for disinfection
Not shown Multifunctional valve for acid
Not shown Multifunctional valve for disinfection
About This Product
8

1
2
3a
3b
4
A0991
Fig. 3: Control elements for the DULCODOS® Pool Professional, with all
options and metering pumps Beta®
1 Controller keys and LCD screen
2 Flow meter (by scale)
3a/3b Stroke adjustment dial on the metering pump (concealed on the
alpha pump)
4 Ball valve, in-line probe housing, outlet side
- Multifunctional valve (Not shown in figure)
Control Elements
About This Product
9

3 Safety and Responsibility
3.1 Users' qualifications
WARNING!
Danger of injury with inadequately qualified personnel!
The operator of the plant / device is responsible for
ensuring that the qualifications are fulfilled.
If inadequately qualified personnel work on the unit or
loiter in the hazard zone of the unit, this could result in
dangers that could cause serious injuries and material
damage.
– All work on the unit should therefore only be con‐
ducted by qualified personnel.
–Unqualified personnel should be kept away from the
hazard zone
Training Definition
Instructed personnel An instructed person is deemed to be a person who has been instructed and, if
required, trained in the tasks assigned to him/her and possible dangers that could
result from improper behaviour, as well as having been instructed in the required pro‐
tective equipment and protective measures.
Trained user A trained user is a person who fulfils the requirements made of an instructed person
and who has also received additional training specific to the system from ProMinent or
another authorised distribution partner.
Trained qualified personnel A qualified employee is deemed to be a person who is able to assess the tasks
assigned to him and recognize possible hazards based on his/her training, knowledge
and experience, as well as knowledge of pertinent regulations. The assessment of a
person's technical training can also be based on several years of work in the relevant
field.
Electrician Electricians are deemed to be people, who are able to complete work on electrical sys‐
tems and recognize and avoid possible hazards independently based on his/her tech‐
nical training and experience, as well as knowledge of pertinent standards and regula‐
tions.
Electricians should be specifically trained for the working environment in which the are
employed and know the relevant standards and regulations.
Electricians must comply with the provisions of the applicable statutory directives on
accident prevention.
Customer Service department Customer Service department refers to service technicians, who have received proven
training and have been authorised by ProMinent to work on the system.
Note for the system operator
The pertinent accident prevention regulations, as well as
all other generally acknowledged safety regulations,
must be adhered to!
3.2 Explanation of the safety information
These operating instructions provide information on the technical data and
functions of the product. These operating instructions provide detailed
safety information and are provided as clear step-by-step instructions.
The safety information and notes are categorised according to the fol‐
lowing scheme. A number of different symbols are used to denote different
situations. The symbols shown here serve only as examples.
Introduction
Safety and Responsibility
10
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