ProSoft MVI56E-AFC Manuale utente

MVI56E-AFC

Enhanced Liquid and Gas Flow

Computer for ControlLogix®

September 26, 2018

REFERENCE GUIDE

Your Feedback Please

We always want you to feel that you made the right decision to use our products. If you have suggestions, comments,

compliments or complaints about our products, documentation, or support, please write or call us.

ProSoft Technology, Inc.

+1 (661) 716-5100

+1 (661) 716-5101 (Fax)

www.prosoft-technology.com

[email protected]

MVI56E-AFC Reference Guide

September 26, 2018

ProSoft Technology®, is a registered copyright of ProSoft Technology, Inc. All other brand or product names are or

may be trademarks of, and are used to identify products and services of, their respective owners.

In an effort to conserve paper, ProSoft Technology no longer includes printed manuals with our product shipments.

User Manuals, Datasheets, Sample Ladder Files, and Configuration Files are provided at:

www.prosoft-technology.com

For professional users in the European Union

If you wish to discard electrical and electronic equipment (EEE), please contact your dealer or supplier

for further information.

Warning –Cancer and Reproductive Harm –www.P65Warnings.ca.gov

Important Installation Instructions

Power, Input, and Output (I/O) wiring must be in accordance with Class I, Division 2 wiring methods, Article 501 to 4

(b) of the National Electrical Code, NFPA 70 for installation in the U.S., or as specified in Section 18-1J2 of the

Canadian Electrical Code for installations in Canada, and in accordance with the authority having jurisdiction. The

following warnings must be heeded:

WARNING - EXPLOSION HAZARD - SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I, DIV. 2;

WARNING - EXPLOSION HAZARD - WHEN IN HAZARDOUS LOCATIONS, TURN OFF POWER BEFORE REPLACING OR WIRING

MODULES

WARNING - EXPLOSION HAZARD - DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA

IS KNOWN TO BE NON-HAZARDOUS.

Class 2 Power

MVI (Multi Vendor Interface) Modules

WARNING - EXPLOSION HAZARD - DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN

SWITCHED OFF OR THE AREA IS KNOWN TO BE NON-HAZARDOUS.

AVERTISSEMENT - RISQUE D'EXPLOSION - AVANT DE DÉCONNECTER L'ÉQUIPEMENT, COUPER LE

COURANT OU S'ASSURER QUE L'EMPLACEMENT EST DÉSIGNÉ NON DANGEREUX.

Warnings

North America Warnings

Power, Input, and Output (I/O) wiring must be in accordance with Class I, Division 2 wiring methods, Article 501 to 4

(b) of the National Electrical Code, NFPA 70 for installation in the U.S., or as specified in Section 18-1J2 of the

Canadian Electrical Code for installations in Canada, and in accordance with the authority having jurisdiction. The

following warnings must be heeded:

A Warning - Explosion Hazard - Substitution of components may impair suitability for Class I, Division 2.

B Warning - Explosion Hazard - When in hazardous locations, turn off power before replacing or rewiring modules.

C Warning - Explosion Hazard - Do not disconnect equipment unless power has been switched off or the area is

known to be non-hazardous.

Avertissement - Risque d'explosion - Avant de déconnecter l'équipement, couper le courant ou s'assurer que

l'emplacement est désigné non dangereux.

D Suitable for use in Class I, Division 2 Groups A, B, C and D Hazardous Locations or Non-Hazardous Locations.

ATEX Warnings and Conditions of Safe Usage

Power, Input, and Output (I/O) wiring must be in accordance with the authority having jurisdiction.

A Warning - Explosion Hazard - When in hazardous locations, turn off power before replacing or wiring modules.

B Warning - Explosion Hazard - Do not disconnect equipment unless power has been switched off or the area is

known to be non-hazardous.

C These products are intended to be mounted in an IP54 enclosure. The devices shall provide external means to

prevent the rated voltage being exceeded by transient disturbances of more than 40%. This device must be used

only with ATEX certified backplanes.

D DO NOT OPEN WHEN ENERGIZED.

Battery Life Advisory

The MVI46, MVI56, MVI56E, MVI69, and MVI71 modules use a rechargeable Lithium Vanadium Pentoxide battery to

backup the real-time clock and CMOS. The battery should last for the life of the module. The module must be

powered for approximately twenty hours before the battery becomes fully charged. After it is fully charged, the battery

provides backup power for the CMOS setup and the real-time clock for approximately 21 days. When the battery is

fully discharged, the module will revert to the default BIOS and clock settings.

Note: The battery is not user replaceable.

Electrical Ratings

Backplane Current Load: 800 mA @ 5.1 Vdc; 3 mA @ 24 Vdc

Operating Temperature: 0°C to 60°C (32°F to 140°F)

Storage Temperature: -40°C to 85°C (-40°F to 185°F)

Shock: 30 g, operational; 50 g, non-operational; Vibration: 5 g from 10 Hz to 150 Hz

Relative Humidity: 5% to 95% with no condensation

All phase conductor sizes must be at least 1.3 mm(squared) and all earth ground conductors must be at least

4mm(squared).

Agency Approvals and Certifications

Please visit our website: www.prosoft-technology.com

MVI56E-AFC ♦ Enhanced Liquid and Gas Flow Computer for ControlLogix®

Reference Guide

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Contents

Your Feedback Please...................................................................................................2

Important Installation Instructions...................................................................................2

MVI (Multi Vendor Interface) Modules............................................................................2

Warnings ........................................................................................................................3

Battery Life Advisory.......................................................................................................3

1Introduction ............................................................................................11

1.1 MVI56E-AFC Module..........................................................................12

1.2 System Requirements ........................................................................12

1.3 How to Use This Guide.......................................................................13

2Setting up an Operator Database ..........................................................15

2.1.1 Adding and Editing Operators ............................................................17

2.1.2 Roles Tab............................................................................................25

2.1.3 Authorization Defaults Tab .................................................................35

3EAFC Manager Navigation Menus.........................................................37

3.1 File Menu............................................................................................37

3.2 Project Menu.......................................................................................38

3.3 On-Line Menu.....................................................................................41

3.4 Communications.................................................................................45

4Changing Passwords.............................................................................47

5Viewing Site Status Information............................................................49

6Viewing Events.......................................................................................55

6.1 Event Log............................................................................................55

6.2 Event Log Structures ..........................................................................56

6.3 Event ID Tag.......................................................................................57

6.4 Event-triggered Archives and Accumulator Resets............................59

6.5 Period End Events..............................................................................59

6.6 Loggable Events.................................................................................60

6.7 Event Class 0: Special Events............................................................61

6.8 Event Class 1: Site Datum Point Events ............................................63

6.9 Event Class 2: Meter Datum Point Events .........................................64

6.10 Event Class 3: Stream Datum Point Events.......................................67

6.11 Event Class 4: Prover Data Point Events...........................................69

6.12 "Rkv" Notes.........................................................................................72

6.13 Event Priority and a “Locked” Log ......................................................73

6.14 Event Numbers and Event Log Download..........................................74

6.15 Event Log Download...........................................................................76

Reference Guide MVI56E-AFC ♦ Enhanced Liquid and Gas Flow Computer for ControlLogix®

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September 26, 2018

7Creating Alarm Logs.............................................................................. 83

8Checking Meter Alarms on a PLC......................................................... 85

9Transmitter Calibration.......................................................................... 87

9.1 Meter Verification................................................................................88

9.2 Meter Calibration ................................................................................88

9.2.1 Performing Verification and Calibration..............................................88

9.3 Multivariable Transmitters...................................................................92

9.3.1 Calibrating MVT Example...................................................................92

9.4 PLC Mediation ....................................................................................94

9.4.1 Setting Process Input Options for PLC Mediation ..............................94

9.4.2 Using PLC Mediation..........................................................................97

10 Meter Proving......................................................................................... 99

10.1 Prover Configuration...........................................................................99

10.1.1 Prover Type ......................................................................................100

10.1.2 Prover Options..................................................................................105

10.1.3 Run Counts.......................................................................................105

10.1.4 Run Input Setup................................................................................106

10.1.5 Prover Characteristics ......................................................................107

10.2 Meter Proving Process .....................................................................109

10.2.1 Initial Requirements..........................................................................111

10.2.2 Meter Proving Alarms .......................................................................112

10.2.3 Prover Operation (Performing a Prove)............................................114

10.3 Meter Proving Reports......................................................................120

10.4 Protected Meter Proving Data in the Input Register Bank................121

10.4.1 Prove Results....................................................................................122

10.4.2 Meter Previous Prove Summary.......................................................123

10.4.3 Prover Temperature..........................................................................123

11 Meter Monitor ....................................................................................... 125

12 Viewing Checksum Alarms.................................................................. 133

13 Modbus Communication Reference ................................................... 135

13.1 Serial Port Communication Parameters ...........................................136

13.2 Port Options......................................................................................137

13.3 Modbus Master.................................................................................137

14 Primary and Virtual Slaves and Modbus Addressing........................ 141

14.1 Modbus Address Space....................................................................141

14.1.1 Accessing the Data...........................................................................142

14.2 Primary Slave....................................................................................142

14.2.1 Modbus Address References ...........................................................143

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14.2.2 Modbus Address Examples..............................................................143

14.2.3 Meter-relative Data...........................................................................143

14.2.4 Scratchpad........................................................................................144

14.3 Virtual Slave......................................................................................145

14.3.1 Virtual Slave Example Application....................................................145

14.4 Virtual Slave Addressing Collisions..................................................149

14.5 Modbus Pass-Through .....................................................................151

14.6 Disabling Pass-Through ...................................................................153

15 Using the Modbus Dictionary..............................................................155

15.1 Procedure .........................................................................................157

16 ControlLogix Sample Logic Details.....................................................161

16.1 Enable Status ...................................................................................161

16.2 Enable/Disable Meter .......................................................................162

16.3 Wallclock...........................................................................................163

16.4 Meter Profile......................................................................................164

16.5 Meter Process Variables...................................................................165

17 Importing UDTs.....................................................................................167

17.1 Backplane-Return Configuration ......................................................167

17.1.1 Importing a Backplane-Return UDT .................................................168

17.1.2 Copying the Backplane-Return data.................................................168

17.1.3 Viewing Process Input and Component Analysis Data ....................168

17.2 Archive Configuration .......................................................................169

17.2.1 Importing an Archive Configuration UDT..........................................169

17.2.2 Copying the Archive Data.................................................................169

17.2.3 Viewing Archive Data........................................................................170

18 Molar Analysis (For Gas Product Only) ..............................................171

19 Site Status on PLC................................................................................175

19.1 Modbus Master.................................................................................176

19.2 Modbus Pass-Through .....................................................................180

19.3 Modbus Gateway..............................................................................181

20 Diagnostics and Troubleshooting.......................................................191

20.1 User LEDs.........................................................................................191

20.2 NVRAM LEDs...................................................................................192

20.3 Meter Alarms.....................................................................................192

20.4 Checksum Alarms.............................................................................194

20.5 Events...............................................................................................195

20.6Audit Scan.........................................................................................195

Reference Guide MVI56E-AFC ♦ Enhanced Liquid and Gas Flow Computer for ControlLogix®

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21 Confriguration File Management Reference ...................................... 201

21.1 Loading an Existing Project..............................................................201

21.2 Printing the Configuration Report .....................................................201

21.3 Resetting Configuration Parameters ................................................202

21.4 Verifying Correct Operation..............................................................202

22 Gas Component Analysis (Molar Analysis) Configuration................ 205

22.1 Component Analysis (Molar Analysis) Dialog Box ...........................205

22.2 Normalization Error Tolerance..........................................................206

22.3 Transferring the Analysis..................................................................207

23 Meter Calculation Options................................................................... 209

24 General Reference ............................................................................... 213

24.1 General Specifications......................................................................213

24.1.1 Online Communication & Configuration ...........................................214

24.1.2 Reports .............................................................................................214

24.1.3 Modbus Interface..............................................................................214

24.1.4 Configurable Options........................................................................215

24.1.5 Hardware Specifications...................................................................215

24.2 Measurement Standards ..................................................................216

25 Basic Metering According to Meter type ............................................ 217

25.1 Orifice (Include V-cone): Uses AGA3 (2012) / ISO 5167 .................217

25.2 Pulse: Both Gas and Liquid..............................................................217

25.3 Correction Factors According to Product Phase ..............................217

25.3.1 Gas ...................................................................................................217

25.3.2 Liquid ................................................................................................217

25.4 Gas Pulse Measurement..................................................................218

25.5 Water Content of Liquids ..................................................................218

25.6 Non-Standard Reference Conditions................................................218

25.7 Archiving and Event Log...................................................................219

25.8 Liquid Correction Factor Details .......................................................219

25.9 Compressibility Factor F...................................................................219

26 Configurable Archive Registers.......................................................... 221

26.1.1 Archive Data Format.........................................................................221

26.1.2 Timestamp Date and Time Format...................................................221

26.1.3 Pre-defined Header ..........................................................................221

27 Archive Configuration.......................................................................... 223

27.1 Archive Overview..............................................................................223

27.2 Archive Generation...........................................................................224

27.3 Archive Types...................................................................................224

27.4 Archive Order....................................................................................225

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27.5 Archive Options ................................................................................227

27.6 Archive Locations .............................................................................228

27.7 Editing the Archive Structure............................................................229

27.7.1 User-Specified Archivables...............................................................230

27.8 Retrieving Archives...........................................................................234

27.9 Archive Reports ................................................................................235

27.10 Meter Archive....................................................................................237

27.11 Common Addressing Primary & Virtual Slaves................................241

28 Modbus Port Configuration .................................................................245

29 Product Group Standards....................................................................247

30 Important Information about Bogus IPs..............................................249

31 Cable Connections...............................................................................251

31.1.1 RS-232 Application Port(s)...............................................................251

31.1.2 RS-422 Application Port(s)...............................................................254

31.1.3 RS-485 Application Port(s)...............................................................254

31.1.4 DB9 to RJ45 Adaptor (Cable 14)......................................................255

32 Support, Service & Warranty ...............................................................257

32.1 Contacting Technical Support...........................................................257

32.2 Warranty Information........................................................................259

Index...............................................................................................................261

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