PS Engineering PXE7300-SR Manuale utente

200-739-0001 Rev. 2, January 2005

9800 Martel Road

Lenoir City, TN 37772

-S

High-fidelity Stereo

In-Flight Entertainment System

With MP3/Compact Disc Player

AM/FM Radio Receiver

With Satellite Radio Option

FAA-STC/PMA Approved

Document P/N 200-739-0001

Revision 2

January 2005

Installation and Operation Manual

PS Engineering, Inc. 2005 ©

Any reproduction or retransmittal of this publication, or any portion thereof, without the expressed written permission of PS Engi-

neering, Inc. is strictly prohibited. For further information contact the Publications Manager at PS Engineering, Inc., 9800 Martel

Road, Lenoir City, TN 37772. Phone (865) 988-9800.

In certified aircraft, warranty is not valid unless this product is installed by an

Authorized PS Engineering dealer.

200-739-0001 Rev. 2, January 2005

Table of Contents

SECTION I GENERAL INFORMATION........................................................................ 1-1

1.1 INTRODUCTION........................................................................................................... 1-1

1.2 SCOPE ............................................................................................................................. 1-1

1.3 EQUIPMENT DESCRIPTION ..................................................................................... 1-1

1.4 APPROVAL BASIS ........................................................................................................ 1-1

1.5 SPECIFICATIONS......................................................................................................... 1-2

1.6 EQUIPMENT SUPPLIED ............................................................................................. 1-3

1.7 EQUIPMENT REQUIRED BUT NOT SUPPLIED .................................................... 1-3

1.8 APPROVED AUDIO SYSTEMS................................................................................... 1-4

1.9 LICENSE REQUIREMENTS ....................................................................................... 1-4

1.10 SUBSCRIPTION REQUIREMENTS (OPTION SR ONLY) ....................................... 1-4

SECTION II - INSTALLATION........................................................................................ 2-1

2.1 GENERAL INFORMATION ........................................................................................ 2-1

2.1.1 SCOPE ...........................................................................................................................2-1

2.2 UNPACKING AND PRELIMINARY INSPECTION................................................................ 2-1

2.3 EQUIPMENT INSTALLATION PROCEDURES .................................................................... 2-1

2.3.1 COOLING REQUIREMENTS .............................................................................................. 2-1

2.3.2 MOUNTING REQUIREMENTS........................................................................................... 2-1

2.3.3 PXE7300 MOUNTING RACK INSTALLATION.................................................................. 2-2

2.3.4 CONNECTOR ASSEMBLY ................................................................................................ 2-3

2.4 CABLE HARNESS WIRING................................................................................................ 2-3

2.4.1 NOISE ............................................................................................................................. 2-3

2.4.2 POWER............................................................................................................................ 2-4

2.4.3 BACKLIGHTING .............................................................................................................. 2-4

2.4.4 AM/FM ANTENNA ......................................................................................................... 2-4

2.4.5 UNSWITCHED SUMMED AUDIO ...................................................................................... 2-5

2.4.6 AUX ENTERTAINMENT AUDIO AND AUX ENABLE........................................................ 2-5

2.5 INTERNAL ADJUSTMENTS................................................................................................ 2-5

2.6 PSM7390 SIRIUS MODULE INSTALLATION .............................................. 2-5

2.6.1 MOUNTING RACK INSTALLATION .................................................................................. 2-5

2.6.2 SATELLITE RADIO ANTENNA INSTALLATION ................................................................ 2-6

2.7 POST INSTALLATION CHECKOUT ................................................................................... 2-7

2.8 UNIT INSTALLATION........................................................................................................ 2-7

2.8.1 SYSTEM CHECKOUT ....................................................................................................... 2-7

2.8.2 SIRIUS MODULE CHECKOUT ........................................................................................ 2-8

2.9 FINAL INSPECTION........................................................................................................... 2-9

SECTION III OPERATION ............................................................................................... 3-1

3.1 SCOPE ............................................................................................................................. 3-1

3.2 OPERATING CONTROLS................................................................................................... 3-1

3.2.1 POWER/VOLUME CONTROL (1) ...................................................................................... 3-1

3.2.2 STOP/EJECT BUTTON (2) ................................................................................................ 3-1

3.2.3 PLAY/PAUSE BUTTON (3)............................................................................................... 3-1

3.2.4 THE R/S BUTTON (4)...................................................................................................... 3-2

3.2.5 THE DATA KNOB (5) ...................................................................................................... 3-2

3.2.6 THE MODE BUTTON (6) ................................................................................................ 3-2

PS Engineering

PXE7300-SR IFE System

Installation and Operator’s Manual

200-739-0001 Page ii Rev. 2, January 2005

3.3 RADIO RECEPTION .......................................................................................................... 3-2

3.4 RADIO PRESET FUNCTION............................................................................................... 3-2

3.5 SIRIUS MODULE OPERATION........................................................................................ 3-3

3.5.1 SIRIUS SIGNAL DROP OUT: ..................................................................................... 3-4

3.6 DISPLAY DIMMING (7) ..................................................................................................... 3-4

SECTION IV- WARRANTY AND SERVICE.................................................................. 4-1

4.1 WARRANTY ...................................................................................................................... 4-1

4.2 FACTORY SERVICE .......................................................................................................... 4-1

APPENDIX A – MP3 CREATION ..................................................................................A

5.1 CREATING MP3S FROM AN AUDIO CD..............................................................................A

APPENDIX B – INSTALLATION DRAWINGS ......................................................... B

APPENDIX C CONNECTOR INTERCONNECT..............................................................C

APPENDIX D- STC INFORMATION AND INSTRUCTIONS FOR CONTINUING

AIRWORTHINESS ....................................................................................................................D

8.1 INSTRUCTIONS FOR FAA FORM 337, PXE7300-SR .........................................................D

8.2 INSTRUCTIONS FOR CONTINUING AIRWORTHINESS, PXE7300 SYSTEM........................D

8.3 MASTER DRAWING LIST ....................................................................................................D

8.4 USE OF APPROVED MODEL LIST .......................................................................................D

APPENDIX E RTCA DO160D/EUROCAE ED-14D ENVIRONMENTAL

QUALIFICATION FORM......................................................................................................... E

Table of Figures

Figure 2-2 Avionics Mounting Rails (Typical) ........................................................................................... 2-2

Figure 2-3 Completed panel opening (Typical) .......................................................................................... 2-3

Figure 3-1 PSM7390 Installation ................................................................................................................ 2-6

Figure 3-2 SR mounting Tray Hole Pattern ................................................................................................ 2-6

Figure 3-3 Typical Antenna Installation...................................................................................................... 2-7

Figure 3-1 Front Panel Controls.................................................................................................................. 3-1

Figure 7-1 Panel Location Drawing (Typical) 120-973-8801........................................................................B

Figure 7-2 PXE7300 Installation Diagram (Typical) 120-974-2488 ............................................................. C

Figure 7-3 Tray Installation Drawing, 002-973-0430 ....................................................................................D

Figure 7-4 - Satellite Radio Antenna Mounting NOT TO SCALE (120-230-2488)..................................... E

Figure 7-5 Circuit breaker installation drawing 120-973-8802 (typical) ....................................................... F

Revision History

Rev By Date Revision

1 GLP 2/2004 New STC release SA02795AT

2 GLP 1/2005 Added text regarding SIRIUS Satellite Radio signal availability

PS Engineering

PXE7300-SR IFE System

Installation and Operator’s Manual

200-739-0001 Page 1-1 Rev. 2, January 2005

Section I GENERAL INFORMATION

1.1 INTRODUCTION

Quality cockpit and cabin entertainment has long been an elusive dream in general aviation. Whether it was

marginal performance or unapproved parts, pilots couldn’t enjoy the same music in their aircraft as they

could in the family car. The marketplace needed a product designed, built and manufactured for general

aviation.

The PXE7300-Series represents such a product. This one unit combines a compact disk (CD) player with

MP3 capability and an AM/FM radio for ultimate in-flight entertainment capability.

The optional SIRIUS satellite Radio Module provides over 100 audio streams of entertainment, most of

them commercial free. These signals are available anywhere over the contiguous United States, so you

won’t lose your favorite station in flight.

Before installing and/or using this product, please read this manual completely. This will ensure that you

will take full advantage of all the advanced features in the PXE7300.

1.2 SCOPE

This manual provides detailed installation and operation instructions for the PS Engineering PXE7300-

series of IFE Systems. This includes the following units:

Model Part Number Description

PXE7300-SR 11970 Option -SR SIRIUS Satellite Radio receiver option

Where the functions are identical to all units, it will be referred to herein as a PXE7300. Otherwise, the

applicable units will be specified.

1.3 EQUIPMENT DESCRIPTION

The PXE7300 System is a single panel mounted unit that contains a CD player with MP3 media capability

and an AM/FM radio receiver. It also contains a high-fidelity stereo amplifier to provide the entertainment

output to the aircraft audio system.

An 8-digit LED display provides information about the systems, modes, and media in use.

1.4 APPROVAL BASIS

The PXE7300 is FAA approved FAA-STC SA02795AT and manufactured under PMA. PQ1336CE.

All systems comply with relevant portions of EUROCAE ED-14D/DO-160D (Environmental Conditions

and Test Procedures for Airborne Equipment), ED12B/DO-178B (Software Considerations for Airborne

Equipment) and ED- 18/DO-214 (Audio Systems Characteristics and Minimum Operational Performance

Standards for Aircraft Audio Systems).

STC SA02795AT can be used as a basis for approval in other aircraft provided the generic installation

manual, Document Number 200-739-0001 or later approved revision, is followed.

Advisory Circulars AC43.13-1B Acceptable Methods, Techniques, and Practices - Aircraft Inspection and

Repair, and 43.13-2A - Acceptable Methods, Techniques, And Practices - Aircraft Alterations are to be

used to resolve any issues not specifically addressed by the Installation Manual. Instructions for Continu-

ing Airworthiness (ICA) are provided in the supplied data.

Operation is subject to the following conditions:

This device may not cause harmful interference.

This device must accept any interference received, including interference that may cause undesired opera-

tion.

PS Engineering

PXE7300-SR IFE System

Installation and Operator’s Manual

200-739-0001 Page 1-2 Rev. 2, January 2005

1.5 SPECIFICATIONS

FAA-PMA COMPLIANCE

APPLICABLE DOCUMENTS: RTCA/DO-214

RTCA/DO-160D

RTCA/DO-178B (Level E)

ENVIRONMENTAL Qualifications: B1CABSXXXXXXZBBBAUHXXX

Temperature Range:

Operating:

Storage:

-15º C to 55ºC

-40º C to 85ºC

Altitude: Up to 25,000 feet in a non-pressurized area of the cockpit.

DIMENSIONS: Height: 2.0 in. (5.1 cm) Width: 6.25 in. (15.9 cm)

Depth: 7.7 in. (19.8 cm)

WEIGHT (With Rack & Connectors): 2.6 lb. (1.2 kg)

POWER REQUIREMENTS (Including Internal Lighting):

Voltage: 11 to 33 VDC

Maximum Current:

11970

11971

1.5 Amp (Externally protected by a 2 Amp circuit pull-

type breaker.)

2.5 A (Externally protected by a 5 Amp circuit pull-type

breaker.)

Typical operating current:

Lighting Current

800 mA

5 mA

Audio Specifications

Output Impedance: 150 - 1000 Ω

Audio Output: 38 mW each channel, no clipping <1% THD

Distortion: <1% THD

Music Freq. Response, 3 dB: 14 Hz –22 kHz

FCC Type Acceptance

Part 15 Verification to Part 15

Radio Tuning

North America AM: 530 – 1710 kHz, 10 kHz steps

FM: 87.7 – 107.9 MHz, 200 kHz steps

European (Option E) AM: 531 - 1602kHz, 9kHz steps

FM: 87.5 - 107.9MHz, 100kHz steps

PSM7390 SIRIUS Module

DIMENSIONS: Height: 5.5 in. (14.0 cm) Width: 1.50 in. (3.8 cm)

Depth: 7.75 in. (19.7 cm)

WEIGHT (With Rack & Connectors): 2.6 lb. (1.2 kg)

POWER REQUIREMENTS:

Voltage:

Maximum Current

11 to 33 VDC

0.9 Amp

(Power provided by PXE7300-SR Unit)

PS Engineering

PXE7300-SR IFE System

Installation and Operator’s Manual

200-739-0001 Page 1-3 Rev. 2, January 2005

1.6 EQUIPMENT SUPPLIED

1 ea. of the following units:

SIRIUS Radio Option, PXE7300-SR

Model Part Number Description

PXE7300-SR 11970, Option SR IFE System for use with SIRIUS Radio Module

PXE7300 Installation Kit: 250-730-0001

Part Number Description Quantity

430-730-0020 Tray 1

430-730-0025 Tray Shield 1

120-425-4402 44 Pin Connector Key 4/5 1

425-001-0002 Gold Plated Crimp Pins 30

475-440-0007 4-40x7/16" Phil-Pan w/Nylon Patch 4

475-630-0002 6-32 Clip Nut 6

475-632-0012 6-32 x ½ Phil-flat screws 6

202-730-00XX Pilots Guide 1

510-730-0001 Passive AM/FM Antenna 1

1.6.1 SIRIUS Radio Module

Model Part Number Description

PSM7390 010-731-1030 SIRIUS Radio Module

1.6.2 SIRIUS Radio Module Kit: 250-973-0500

430-739-5000 Mounting rack 1

475-739-5268 Mounting Screws, #8-32 x ½” 6

475-739-9600 Washers #8 12

475-739-0832 Self Locking Nuts, #8 6

425-000-1310 Satellite Antenna Connector (Blue) RG316 1

425-012-1759 Connector Housing (12 position) 1

425-040-1739 Connector Pins 8

1.7 EQUIPMENT REQUIRED BUT NOT SUPPLIED

a) Circuit Breaker, PULL TYPE: 1 ea. 5A

b) Aircraft Audio System (See section 1.8 for approved system list)

c) Interconnect Wiring

d) SIRIUS Satellite Radio Antenna (Antenna Specialists AT2300 PS E part Number 510-739-

2300, or equiv).

For antenna installation:

Doubler plate, p/n 430-230-2488, or equiv.

4 ea. #6-32 screws AN520 (or equiv.) SS PPHD

4 ea. #6 flat washer AN960 (or equiv.)

4 ea. #6-32 locking nuts (may be part of doubler plate or backing plate) MS21042-06 (or

equiv.)

Silicone sealer or other aviation type sealer

SMA Antenna Connector: PS P/N, 425-000-2211, Mfr P/N Tyco 221117-2

Pre-made SIRIUS Antenna Cable: 010-0316-0010 (10' cable)

010-0316-0020 (20' cable)

PS Engineering

PXE7300-SR IFE System

Installation and Operator’s Manual

200-739-0001 Page 1-4 Rev. 2, January 2005

1.8 APPROVED AUDIO SYSTEMS

This is a list of audio system that the PXE7300 should interface with adequately.

Approved Audio Systems, PXE7300

Certified interface is approved only for audio systems that are FAA-TSO approved.

Make Model Part Number

PM1000II 11920,11922

PM3000 11931, 11932

PMA6000-Series 6000 (all)

PMA7000-Series 7000 (all)

PCD7100 11950, 11951

PMA4000 11942

PS Engineering

PAC24 050-240-(all)

SL10-Series 430-6060-XXGARMIN AT

SL15-Series 430-6065-XX

Bendix/King KMA28 066-01176-0101

GARMIN International GMA340 010-00152-XX

1.9 LICENSE REQUIREMENTS

None

1.10 SUBSCRIPTION REQUIREMENTS (Option SR Only)

The SIRIUS Satellite Receiver requires an activation and periodic subscription. Monthly, annual and life-

time plans are available.

To activate the module, you will need to do the following:

• The SID/ESN number from your SIRIUS receiver.

• A major credit card.

• The SIRIUS tuner installed, the aircraft outside with a clear view of the sky.

• Turn your SIRIUS tuner on and tune it to channel 184.

When you activate online you pay only $5.00 at www.sirius.com. If you choose to activate by phone the

charge is $15. You can either call 1.888.539.SIRIUS (7474) or activate online.

Keep in mind that there may be additional fees when you activate, based on the following criteria:

• $5 charge to reactivate a receiver that has been inactive for over six months.

• $5 late fee for monthly payments made after bill due date.

• Printed copies of account information less than 18 months old cost $2.50 per request.

• Printed copies of account information more than 18 months old cost $10 per request.

• Termination of service prior to the end of a prepaid subscription or committed subscription period

will result in a $75 cancellation fee. Fee does not apply for monthly plans.

• You are responsible for all taxes or other government fees and charges, if any, based on the ad-

dress on your account.

NOTE: Prices subject to change without notice

Record your Radio ID here for future reference.

_________________________________

PS Engineering

PXE7300-SR IFE System

Installation and Operator’s Manual

200-739-0001 Page 2-1 Rev. 2, January 2005

Section II - Installation

2.1 GENERAL INFORMATION

NOTE: RECORD SIRIUS RADIO BEFORE DISCARDING BOX OR INSTALLING MODULE.

Record the number in space provided on page 1-4, Section 1.10.

2.1.1 SCOPE

These sections provide detailed installation and interconnect instructions for the PXE7300 In-Flight En-

tertainment System with integrated Compact Disc (CD/MP3) Media Player, AM/FM radio receiver and

remote mounted SIRIUS Radio Module (PSM7390).

Please read this manual carefully before beginning any installation to prevent damage and post-installation

problems. Installation of this equipment requires special tools and knowledge.

NOTE:

An appropriately rated Certified Aircraft Repair Station must install

this equipment in accordance with applicable regulations. PS Engi-

neering, Incorporated warranty is not valid unless the equipment is

installed by an authorized PS Engineering, Incorporated dealer. Fail-

ure to follow any of the installation instructions, or installation by a

non-certified individual or agency will void the warranty, and may re-

sult in an unairworthy installation.

2.2 Unpacking and Preliminary Inspection

Use care when unpacking the equipment. Inspect the units and parts supplied for visible signs of shipping

damage. Examine the unit for loose or broken buttons, bent knobs, etc. Verify the correct quantity of com-

ponents supplied with the list in Section 1.6 (B). If any claim is to be made, save the shipping material and

contact the freight carrier. Do NOT return units damaged in shipping to PS Engineering. If the unit or an

accessory shows any sign of external shipping damage, contact PS Engineering to arrange for a replace-

ment. Under no circumstances attempt to install a damaged unit in an aircraft. Equipment returned to PS

Engineering for any other reason should be shipped in the original PS Engineering packaging, or other

UPS approved packaging.

2.3 Equipment Installation Procedures

2.3.1 Cooling Requirements

Forced air-cooling of the PXE7300 and PSM7390 are not required. However, the unit should be kept away

from heat producing sources (i.e. defrost or heater ducts, dropping resistors, heat producing avionics) with-

out adequate cooling air provided.

2.3.2 Mounting Requirements

The PXE7300 must be rigidly mounted to the instrument panel or other structure of the aircraft structure

and within view and reach of the persons wishing access. Installation must comply with FAA Advisory

Circular AC 43.13-2A (or later revision). The unit may be mounted in any area where adequate clearance

for the unit and associated wiring bundle exist.

NOTE: The PXE7300 unit must be installed within ±30° of horizontal along the pitch axis, and ±10° of

horizontal along the roll axis in level flight.

PS Engineering

PXE7300-SR IFE System

Installation and Operator’s Manual

200-739-0001 Page 2-2 Rev. 2, January 2005

Avoid installing the PXE7300 close to high current devices or systems with high-voltage, pulse type out-

puts, such as DME or transponders.

The PSM7390 must be rigidly mounted to the aircraft structure in an area where avionics are typically in-

stalled, in accordance with FAA Advisory Circular AC 43.13-2A (or later revision) Chapter 2, Section 24,

and this manual.

2.3.3 PXE7300 Mounting Rack Installation

Remove the unit from the mounting tray by unscrewing the 3/32" hex-head screw that is near the left edge

of the unit. Carefully slide the unit free of the tray. Set the unit aside in a safe location until needed. Install

the tray using six FHP 6-32 x ½" screws. The unit must be supported at front and rear of the mounting tray.

See Appendix B.

The tray mounting can be made in any area that exists for adding additional avionics. Instrument panel

mounting is accomplished in accordance with AC 43.13-2A, Chapter 2.

Existing Structure (from behind

panel)

Avionics M ounting Rails

Existing T r ansponder

Center AvionicsStack

Factory Avionics Location

Factory AvionicsM ounting Rails

Figure 2-2 Avionics Mounting Rails (Typical)

2.00

”

6.31

”

Figure 2-1 Typical Panel Unit Installation Location

PS Engineering

PXE7300-SR IFE System

Installation and Operator’s Manual

200-739-0001 Page 2-3 Rev. 2, January 2005

Panel Opening

Saw and

file used to

remove

existing

instrument

panel from

this

location

Figure 2-3 Completed panel opening (Typical)

2.3.4 Connector Assembly

The unit connector mates directly with the circuit boards in the PXE7300. The connector (part number

120-425-4402 is a Molex crimp-type, and requires the use of a Molex hand crimp tool, EDP P/N 11-01-

0203, CR6115B (or equiv.). The connector is mounted to the unit tray with 2 ea. #4-40 screws, from the

inside of the tray. Ensure that proper strain relief and chafing precautions are made during wiring and in-

stallation.

120-425-4402

Connector

475-440-0007 (2 plcs)

Screws

Frontoftray

Rear

of tray

2.4 Cable Harness Wiring

Referring to the appropriate Appendix, assemble a wiring harness as required for the installation. All wires

must be MIL-SPEC in accordance with current regulations. Two- and three-conductor shielded wire must

be used where indicated, and be MIL-C-27500 or equivalent specification. Proper stripping, shielding and

soldering technique must be used at all times. It is imperative that correct wire be used.

Refer to FAA Advisory Circular 43.13-1B and 2A for more information. Failure to use correct techniques

may result in improper operation, electrical noise or unit failure. Damage caused by improper installation

will void the PS Engineering warranty. PS Engineering can provide a custom made harness, visit www.ps-

engineering.com for more information.

2.4.1 Noise

Due to the variety and the high power of radio equipment often found in today's general aviation aircraft,

there is a potential for both radiated and conducted noise interference.

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