Pure-Wave BBT-GEN-3.5KWINV Manuale utente

OWNER’S MANUAL

Assembly & Operating Instructions

BBT 3.5KW Electric Start

Sine Wave Inverter Generator

MODEL NO. BBT-GEN-3.5KWINV

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To the Owner

Thank you for purchasing our Generator. It was carefully engineered to provide excellent performance when

properly operated and maintained.

Please read this entire manual prior to operating the Generator. It instructs you how to safely and easily set

up, operate and maintain your Generator. Please be sure that you and any other persons who will operate

the Generator carefully follow the recommended safety practices at all times. Failure to do so could result in

personal injury or property damage.

All information in this manual is relative to the most recent product information available at the time of printing.

Review this manual frequently to familiarise yourself with the machine, its features and operation. Please be

aware that this Owner’s Manual may cover a range of product specifications for various models. Characteristics

and features discussed and/or illustrated in this manual may not be applicable to all models. We reserve the right

to change product specifications, designs and equipment without notice and without incurring obligation.

All the power testing information used to establish the power rating of the engine equipped on this Generator

can be found in the engine manufacturer’s manual or website. If you have any problems or questions concerning

the machine, please contact our Customer Support Department.

Throughout this manual, all references to right and left side of the Generator are observed from the operating

position. The engine manufacturer is responsible for all engine-related issues with regards to performance,

power-rating, specifications, warranty and service. Please refer to the engine manufacturer’s Owner’s Manual

packed separately with your Generator for more information.

Customer Support

Please do NOT return the Generator without first contacting the Customer Support Department at

bbt@bbta.com.au.

If you have difficulty assembling this product or have any questions regarding the controls, operation, or

maintenance of this Generator, please contact our Customer Support Department.

SAVE THESE INSTRUCTIONS

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TABLE OF CONTENTS

Page(s)

To the Owner .........................................................................................................................................................2

Customer Support..................................................................................................................................................2

TABLE OF CONTENTS .............................................................................................................................3

IMPORTANT SAFETY INFORMATION ................................................................................................. 4-5

Additional Information and Potential Changes...................................................................................................4

Safety Information.................................................................................................................................................5

PARTS LOCATION................................................................................................................................ 6-7

CONTROL FUNCTION..............................................................................................................................8

BEFORE OPERATION...............................................................................................................................9

Pre-operation Check ..............................................................................................................................................9

OPERATION..................................................................................................................................... 10-12

Starting the Engine..............................................................................................................................................10

Using Electric Power ............................................................................................................................................11

Stopping the Engine............................................................................................................................................12

MAINTENANCE............................................................................................................................... 13-15

Engine Oil Replacement ......................................................................................................................................14

Air Filter................................................................................................................................................................14

Cleaning and Adjusting Spark Plug ....................................................................................................................14

Fuel Tank Filter.....................................................................................................................................................15

Mufﬂer Screen .....................................................................................................................................................15

TROUBLESHOOTING.............................................................................................................................16

Engine won’t start ...............................................................................................................................................16

Generator won’t produce power........................................................................................................................16

STORAGE ..............................................................................................................................................16

SPECIFICATIONS....................................................................................................................................17

WIRING DIAGRAM.......................................................................................................................... 18-19

EXPLODED DIAGRAM & PARTS LIST.............................................................................................. 20-27

FIG A: Crankcase Assembly..................................................................................................................................20

FIG B: Cylinder Head 1 .........................................................................................................................................20

FIG C: Crankshaft Piston 2 ...................................................................................................................................21

FIG D: Camshaft 3 ................................................................................................................................................21

FIG E. Oil Pump 4 .................................................................................................................................................21

FIG F: Air Cleaner 5 ..............................................................................................................................................22

FIG G: Carburettor 6 ............................................................................................................................................22

FIG H: Recoil Starter 7..........................................................................................................................................22

FIG I: Mufﬂer 8 .....................................................................................................................................................23

FIG J: Generator 9 ................................................................................................................................................23

FIG K. Starter 10 ...................................................................................................................................................23

FIG L. Fuel Tank 11 ...............................................................................................................................................24

FIG M: Shell 12 .....................................................................................................................................................24

FIG N. Governor 14 .............................................................................................................................................26

FIG O: Inverter 15.................................................................................................................................................26

FIG P: Electric Starter.16.......................................................................................................................................26

FIG Q. Control Panel 17 (FOR EU) .......................................................................................................................27

WARRANTY & SERVICE ........................................................................................................................27

YOU MAY ALSO LIKE ...........................................................................................................................28

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IMPORTANT SAFETY INFORMATION

Additional Information and Potential Changes

We reserve the right to discontinue, change, and improve our products at any time without notice or obligation

to the purchaser. The descriptions and sections contained in this manual were in effect at the time of printing.

Equipment described within this manual may be optional. Some illustrations may not be applicable to your

machine.

WARNING: Read and thoroughly understand all instructions in this manual and on the safety decals

before assembling or operating this Generator. Failure to do so may cause serious injury or death.

Do not allow anyone to operate this Generator who has not read this manual. As with all power

equipment, a Generator can be dangerous if assembled or used improperly. Do not operate this

Generator if you have any questions concerning its safe operation. To get answers to any questions,

call our Customer Support Department.

This SAFETY ALERT SYMBOL identifies important safety messages in this manual. Failure to follow

this important safety information may result in serious injury or death.

DANGER! This Generator was built to be operated according to the safe operation practices in this

manual. As with any type of power equipment, carelessness or error on the part of the operator can

result in serious injury. Failure to observe the following safety instructions could result in serious injury

or death.

The following signals, words and meanings are intended to explain the levels of risk associated with this product.

DANGER indicates a hazardous situation which, if not avoided, will result in serious injury or

death.

WARNING indicates a hazardous situation which, if not avoided, could result in serious injury

or death.

CAUTION indicates a hazardous situation which, if not avoided, could result in minor or

moderate injury.

NOTICE is important information about the proper use of your Generator. Failure to follow

this instruction could result in damage to your Generator or property.

WARNING! Your Responsibility—Restrict the use of this power machine to persons who have read,

understood and will follow the warnings and instructions in this manual and on the machine.

SAVE THESE INSTRUCTIONS!

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PLEASE READ AND UNDERSTAND THIS MANUAL COMPLETELY

BEFORE OPERATING THE MACHINE.

Safety Information

Exhaust Fumes are Poisonous

• NEVER operate the engine in a closed area or it may cause unconsciousness and death within a short time.

Operate the engine in a well ventilated area.

Fuel is Highly Flammable and Poisonous

• Always turn off the engine when refuelling

• NEVER refuel while smoking or in the vicinity of an open flame.

• Take care not to spill any fuel on the engine or muffler when refuelling.

• If you swallow any fuel, inhale fuel vapour, or allow any to get in your eyes, see your doctor immediately.

If any fuel spills on your skin or clothing, immediately wash with soap and water and change your clothes.

• When operating or transporting the machine, be sure it is kept upright. If it tilts, fuel may leak from the

carburettor or fuel tank.

Engine and Muffler may be Hot

• Place the machine in a place where pedestrians or children are not likely to

touch the machine.

• Avoid placing any flammable materials near the exhaust outlet during operation.

• Keep the machine at least 1 m ( 3 ft ) from buildings or other equipment, or the

engine may overheat.

• Avoid operating the engine with a dust cover.

• Be sure to carry the generator only by its carrying handle.

• Put the machine on the flat ground, for the machine to eliminate heat freely.

Electric Shock Prevention

• NEVER operate the engine in rain or snow.

• NEVER touch the machine with wet hands or electrical shock will occur.

• Be sure to ground (earth) the generator.

Connection Notes

• Avoid connecting the generator to commercial power outlet.

• Avoid connecting the generator in parallel with any other generator.

IMPORTANT SAFETY INFORMATION

Note: Use ground (earth) lead of sufficient current capacity.

Diameter: 0.12mm (0.005 in)/ampere, EX: 10 Ampere – 1.2mm (0.055 in)

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1. Fuel tank 2. Fuel tank cap 3. Fuel filter

4. Carrying handle 5. Muffler 6. Spark plug

7. Choke lever 8. Recoil starter 9. Fuel cock

10. Brake lever 11. Wheel 12. Oil filler cap

13. Air filter 14. Fuel pump 15. Engine switch

16. AC pilot light 17. Overload indicator light 18. Oil warning light

19. Economy control switch 20. Voltmeter 21. DC protector

22. DC receptacle 23. Ground (earth) terminal 24. AC receptacle

25. AC receptacle L5-30R 26. AC receptacle 5-20R 27. Parallel connection control socket

28. Parallel connection socket 29. Frequency Transfer Switch

PARTS LOCATION

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1. Fuel tank 2. Fuel tank cap 3. Fuel ﬁlter

4. Carrying handle 5. Mufﬂer 6. Spark plug

7. Choke lever 8. Recoil starter 9. Fuel cock

10. Brake lever 11. Wheel 12. Oil filler cap

13. Air filter 14. Fuel pump 15. Battery

16. Engine switch 17. AC pilot light 18. Overload indicator light

19. Oil warning light 20. Voltmeter 21. Economy control switch

22. DC protector 23. DC receptacle 24. Ground (earth) terminal

25. AC receptacle 26. AC receptacle L5-30R 27. AC receptacle 5-20R

28. Parallel connection control socket 29. Parallel connection socket 30. Frequency Transfer Switch

31. Remote control

PARTS LOCATION

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Control Function

Oil Warning System

When the oil level falls below the lower level, the engine stops automatically.

Unless you refill with oil, the engine will not start again.

Engine Switch

The engine switch controls the ignition system.

• ‘ON’(run) - Ignition circuit is switched on. The engine can be started.

• ‘STOP’ - Ignition circuit is switched off. The engine will not run.

• ‘START’ - Starting circuit is switched on. The starter motor starts.

Economy Control Switch

When the economy control switch is turned ‘ON’, the economy control unit control

the engine speed according to the connected load. The results are better fuel

connection and less noise.

DC Circuit Protector

The DC circuit protector turns off automatically when the load exceeds the

generator rated output.

Reduce the load to within specified generator rated output if the DC circuit

protector turn off.

Fuel Tank Cap Air Ventknob

The fuel tank cap is provided with an air vent knob to stop fuel flow. The air vent

knob must be turned once clockwise from the closed position. This will allow fuel

to flow to the carburettor and the engine to run.

When the engine is not in use, tighten the air vent knob counter-clockwise until it

is finger-tight to stop fuel flow.

Fuel Cock

The fuel cock is used to supply fuel from the tank to the carburettor.

Remote Control Switch

The remote control switch controls the ignition system

• ‘ON’ - The starter motor starts.

• ‘OFF’ - The engine will not run.

Brake Lever

The function of brake lever is preventing generator moving.

• Brake lever is not working, generator can move.

• Brake lever is working, generator can’t move.

CONTROL FUNCTION

CAUTION

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Pre-operation Check

Note:

• Add more than 5 litres of fuel for the first time to use this machine.

• Pre-operation checks should be made each time the generator is used.

Check Engine Fuel

1. Make sure there is sufficient fuel in the tank.

2. If fuel is low, refill with unleaded automotive petrol.

3. Be sure to use the fuel filter screen on the fuel filter neck.

4. Recommended fuel: 95-98 premium octane fuel

5. Fuel tank capacity: (see page 17)

• DO NOT refill tank while engine is running or hot.

• Close fuel cock before refuelling with fuel.

• Be careful not to admit dust, dirt, water or other foreign objects into fuel.

• DO NOT fill above the top of the fuel filter or it may overflow when the fuel

heats up later and expands.

• Wipe off spilt fuel thoroughly before starting engine.

• Keep open flames away.

Check Engine Oil

Make sure the engine oil is at the upper level of the oil filler hole. Add oil as necessary.

1. Remove oil filler cap and check the engine oil level.

2. If oil level is below the lower level line, refill with suitable oil to upper level line.

DO NOT screw in the oil filler cap when checking oil level.

3. Change oil if contaminated. Oil capacity: (see page 17)

4. Recommended engine oil: SAE 30 Engine Oil

Ground (Earth)

Make sure to ground (earth) the generator.

Connect Battery (For Electric Starting System)

1. Loosen the screw and remove the battery cover.

2. Clamp the red wire to the positive (+) terminal and the black wire to the negative

(-) terminal of the battery. Do not reverse these positions.

3. Be sure the battery is installed on the battery mount tray securely.

4. Install the cover and tighten the screw.

NOTE: Recommended battery: 12V6AH

BEFORE OPERATION

WARNING

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OPERATION

NOTE:

• The generator has been shipped without engine oil. Fill with oil or it will not start.

• DO NOT tilt the generator when adding engine oil. This could result in overfilling and damage to the

engine

Starting the Engine

NOTE: Before starting the engine, DO NOT connect the electric apparatus.

A. Recoil start

1. Open the fuel tank air vent to the ‘OPEN’ position.

2. Turn the fuel cock lever to the ‘ON’ position.

3. Turn the engine switch to the ‘ON’ or ‘RUN’

position.

4. Turn the choke lever to the ‘ ’ position. Not

necessary if the engine is electric type.

5. Pull the starter handle slowly until resistance is felt.

This is the ‘Compression’ point. Return the handle

to its original position and pull swiftly. Do not fully

pull out the rope. After starting, allow the starter

handle to return to its original position while still

holding the handle. Grasp the carrying handle

firmly to prevent the generator from falling over

when pulling the recoil starter.

6. Warm up the engine.

7. Turn the choke lever back to the operating position.

Not necessary if the engine is electric type.

8. Warm up the engine without a load for a few

minutes.

B. Electric start

1. Open the fuel tank air vent to the ‘OPEN’ position.

2. Turn the fuel cock lever to the ‘ON’ position.

3. Turn the engine switch to the ‘START’ position.

4. Turn the engine switch to the ‘RUN’ position

5. Warm up the engine without a load for a few

minutes.

C. Remote start

1. Open the fuel tank air vent to the ‘OPEN’ position.

2. Turn the fuel cock lever to the ‘ON’ position.

3. Turn the engine switch to the ‘RUN’ position.

4. Click remote switch to the ‘ON’ position.

5. Warm up the engine without a load for a few

minutes.

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