Qimarox PRORUNNER mk9 Manuale utente

User Manual

PRORUNNER mk9

Version 2.0 / 03-02-2016

2UM-PRORUNNER_mk9-2.0-EN

Qimarox

Nobelstraat 43

3846 CE Harderwijk

The Netherlands

Tel: +31 341 436 700

Fax: +31 341 436 701

E-mail: info@Qimarox.com

Internet: www.Qimarox.com

form or in any way electronically, mechanically, by means of photocopying, recordings or in any manner without prior

written permission from Qimarox.

Table of contents

1 About this manual

1.1 Introduction............................................................................................................................. 5

1.2 Product documentation........................................................................................................... 5

1.3 Source language .................................................................................................................... 5

1.4 Symbols used in the manual ..................................................................................................6

1.5 Terminology list ...................................................................................................................... 6

1.6 Further support and information .............................................................................................6

2 General

2.1 Machine identification ............................................................................................................. 7

2.2 Machine layout drawing and specifications ............................................................................ 9

2.3 Warranty ................................................................................................................................. 9

2.4 Liability.................................................................................................................................. 10

2.5 CE Declaration of Conformity ............................................................................................... 10

3Safety

3.1 Intended use of the machine ................................................................................................ 11

3.2 User types and qualifications................................................................................................ 11

3.3 Safety instructions ................................................................................................................ 11

3.4 Safety equipment.................................................................................................................. 12

3.5 Potential risks ....................................................................................................................... 14

3.6 Machine end of life and environment disposal ..................................................................... 15

4 Description

4.1 Working principle .................................................................................................................. 17

4.2 Sensors ................................................................................................................................ 19

4.3 Motor .................................................................................................................................... 20

4.4 Control .................................................................................................................................. 21

4.5 Machine in a system............................................................................................................. 21

4.6 Specifications ....................................................................................................................... 22

4.7 Application information ......................................................................................................... 23

5 Installation

5.1 Location ................................................................................................................................ 24

5.2 Delivery................................................................................................................................. 25

5.3 Transport .............................................................................................................................. 26

5.4 Unpacking............................................................................................................................. 26

5.5 Preparations for a Qimarox installation (optional) ................................................................ 27

5.6 Installing the machine........................................................................................................... 27

5.7 Installing the moveable conveyor ......................................................................................... 32

6 Maintenance

6.1 Specific safety regulations.................................................................................................... 34

6.2 Preventive maintenance schedule........................................................................................ 35

6.3 Cleaning ............................................................................................................................... 37

7 Troubleshooting

7.1 Vertical conveyor .................................................................................................................. 38

8 Exploded views

8.1 Frame parts .......................................................................................................................... 41

9 Electrical circuit diagrams

9.1 Drives ................................................................................................................................... 55

9.2 Installing 87Hz ...................................................................................................................... 55

10 Pneumatic circuit diagrams

10.1 Mechanical locking device.................................................................................................... 57

11 Appendix

11.1 Product registration form ...................................................................................................... 58

UM-PRORUNNER_mk9-2.0-EN 5

About this manual

1 About this manual

1.1 Introduction

This manual provides information about the PRORUNNER mk9 machine, which is used

for the vertical movement of products within a transport system. From here in the manual,

the PRORUNNER mk9 will be referred to as the “machine”.

This manual is intended for:

•Retailers/Original Equipment Manufacturers (OEM) project engineers and mechanics.

•Operator, installation and maintenance engineers and other users.

It is important to carefully read this manual as soon as possible after purchase of the

machine.

Before you operate the machine, this manual should be read by all users. This is

necessary to make sure that all new users are familiar with the content of this manual.

System integrators/OEMs

This manual explains machine configurations you can use to setup the machine. It also

provides instructions on how to add or change the machine technical components.

Users

The machine may be supplied pre-assembled, if so, some chapters in this manual will not

be applicable. To integrate the machine within a transport system, Qimarox advises you to

refer to documentation provided by the OEM of the transport system.

1.2 Product documentation

1.3 Source language

This manual was originally written in the English language.

Document Reference

Machine manuals1

1 Generic information for each machine, apart from exceptions outlined in the machine lay-

out drawing.

UM-PRORUNNER_mk9-2.0-EN

Machine layout drawing2

2 Machine specific information.

Refer to section 2.2.

Electrical diagrams1

Specification sheet2

OEM parts of the machine:

•Bolts and nuts

•Motor reductor

•Photocells

•Runners

•Chain

•Induction switches

•Limit switches

•Belts

About this manual

6UM-PRORUNNER_mk9-2.0-EN

1.4 Symbols used in the manual

The following symbols are used in this manual.

1.5 Terminology list

The table below explains common terms used by Qimarox for the machine.

1.6 Further support and information

Qimarox can supply additional expertise and support services, for:

•Training

•Global support

•Service contracts

For more information please contact Qimarox.

WARNING

Risk of serious injury to the user or damage to the machine if the instructions

are not accurately followed.

Note

To provide additional information to the user about a task or issue.

Term Definition

machine The PRORUNNER mk9.

product Products transported by the machine.

carrier The component on which a conveyor can be mounted or which carries the

product.

feeding conveyor The conveyor that delivers products to the machine. The feeding conveyor

is not part of the machine.

discharge conveyor The conveyor that discharges products from the machine. The discharge

conveyor is not part of the machine.

fenced area Area around the machine that unauthorised personnel cannot enter for

safety reasons.

UM-PRORUNNER_mk9-2.0-EN 7

General

2 General

2.1 Machine identification

The machine identification is given on the type plate. The type plate is located on the side

of the column.

The machine type on the identification plate has a code consisting of 7 parts (A - G). This

indicates in detail which machine configuration is involved.

A type of drive

B type of column

C type of product conveyor moveable

D type of drive for product conveyor moveable

E type of product conveyor fixed position

F type of drive for product conveyor fixed position

G type of E-components

Column type:

Carrier type:

Fixed position type:

•KS Standard column

•DB Carrier with conveyor

•DZ Carrier without conveyor

•UV Fixed outfeed conveyor

Made in Holland. Designed by

Manufacturing year :

ype :

Serial number : Mk9

der number :

Power supply :

Power (kW) PRORUNNER Mk9 :

Power (kW) conveyors :

Weight PRORUNNER Mk9 (kg) :

Weight conveyors (kg) :

Total weight (kg) :

Max. pallet weight (kg) :

Nominal capacity (p/hour) :

www.Qimarox.com

mk9-03 B/M00-01 / M05-03/E0

DCBA GFE

General

8UM-PRORUNNER_mk9-2.0-EN

Code

part

Remark Possible

value

Meaning of the value Type Refer to

chapter

A Drive type 00 None / not supplied 11

05 3 Phase ~ + BR + TF 9.1

11 3 Phase ~ + BR + TF + encoder 9.1

99 Other

B Column type S Column without sensors, no encoder on carrier B

B Column with sensors, no encoder on carrier

E Column with sensors and encoder on carrier

C Conveyor in eleva-

tor type

000 None / not supplied 000

F01 Fork

M01 Roller conveyor

M02 Roller chain conveyor

999 Special version

D Conveyor in eleva-

tor drive

00 None / not supplied 00

03 3 Phase ~ 9.1

05 3 Phase ~ + TF 9.1

06 3 Phase ~ + BR 9.1

07 3 Phase ~ + BR + TF 9.1

99 Special version

E Fixed conveyor type 000 None / not supplied 000

M01 Roller conveyor

M02 Roller chain conveyor

999 Special version

F Fixed conveyor

drive

00 None / not supplied

03 3 Phase ~ 9.1

05 3 Phase ~ + TF 9.1

06 3 Phase ~ + BR 9.1

07 3 Phase ~ + BR + TF 9.1

99 Special version

G E-component out-

feed type

E0 None / not supplied

E1 24 VDC IP66

E2 24 VDC IP67

99 Other

UM-PRORUNNER_mk9-2.0-EN 9

General

2.2 Machine layout drawing and specifications

After a machine order is placed, you will receive a machine drawing and specifications

sheet for approval. After your approval you will receive an approved drawing and

specification sheet which is used as a reference for this manual.

This drawing and specifications sheet includes:

•Machine serial number

•Product dimensions and mass

•Machine dimensions and mass

•Machine configuration

•Machine speed and capacity

•Motor specifications

The machine can only be used according to the specifications given in this manual and the

machine layout drawing specifications. If you want to use the machine outside the

recommended specifications, you must contact Qimarox to check if this is possible.

Inappropriate and/or modified use of the machine can result in dangerous safety issues

and/or damage. You must obtain written confirmation from Qimarox before using the

machine in a modified or unspecified manner. Qimarox cannot be held liable for any

accidents and/or damages that may occur through inappropriate unauthorised use of the

machine.

2.3 Warranty

The scope and duration of the warranty is agreed when an order is placed for the machine.

The warranty only applies if the machine is used according to the specifications and if the

user and maintenance instructions are observed.

The warranty does not cover wear of the parts.

The machine warranty is null and void in cases of:

•Unskilled use.

•Inadequate maintenance.

•Unskilled maintenance.

•Modifications made to the machine without prior written permission from Qimarox.

Surface roughness (Ra):

Unless indicat ed otherwise

Roughness indications according to

EN-ISO-1302 / NPR 3634

Weld symbols according to NEN-EN- ISO 2553

Tolerancing of form and location according to

NEN-EN-ISO1101

Scale:

Sheet size:

1 / 1

Third

angle

Date:

11-11-2015Drawn:

Appr:

Author:

Item:

Example PRmk9

Tolerances

unlessindicated

otherwise.

Angle: ±1°

0 - 20 - 200 - 2000

Machi nin g

±0.2 - ±0.5 - ±1.0

Sheet and weld constructions

±0.5 - ±1.0 - ±2.0

Size fillet weld

unlessindicated

otherwise.

2 - 3 - 4 - 5- 6

| | | | |

1 - 2 - 4 - 6- 8 - 10

Sheet thickness [mm]

a =

Weight:

imarox

Revisi on: Document :

Proje ctnum ber: Cus tomer :

Met transportbaan Handleiding

1858,0 kg

1 : 50

-AE0009075.dwg

Sheet number:

Doc. rev:

For Review

With convey or Manual

Voorbeeld PRmk9

footprint on floor level

2010

1608

5284

172517501725

80 25

2600

Cable carrierheight

500

4500

1608

2223

500 for maintenance

v3.3 2/7

Additional in/out

3060 mm mm

1N/A

600 mm mm

AN/A

0,2 m/s default 0,2 m/s

Roller

0,2 m/s Standard by Qimarox 0,2m/s

1450 mm Standard by Qimarox 1450mm

100 mm Standard by Qimarox 100mm

190 kg

N/A

PRORUNNER mk9

Height

Position

Additional in/out

Position

Top level

Height

Position

Bottom level

Height

Position

mk9 15XXXXX rev -

FEEDING CONVEYOR

Speed

Weight

Product stop

Centering unit

CONVEYOR IN PRmk9

Type

Speed

Length

Height

N/A

General

10 UM-PRORUNNER_mk9-2.0-EN

2.4 Liability

Qimarox believes to the best of its knowledge that the information in this user manual is

accurate. In the event that technical or typographical errors exist, Qimarox reserves the

right to make changes to subsequent editions of this user manual without prior notice to

holders of this edition. The reader should consult Qimarox if errors are suspected. In no

event shall Qimarox be liable for any damages arising out of or related to this user manual

or the information contained in it. Except as specified herein, Qimarox makes no

warranties, express or implied, and expressly disclaims any warranty of non-infringement,

merchantability or fitness for a particular purpose. Customer’s right to recover damages

caused by fault or negligence on the part of Qimarox shall be limited to the amount paid to

Qimarox by the customer. Qimarox shall not be liable for damages resulting from loss of

data, profits, use of products, or incidental or consequential damages, even if advised of

the possibility thereof. This limitation of liability of Qimarox will apply regardless of the form

of action, whether in contract or tort, including negligence. Any action against Qimarox

must be brought within one (1) year after that cause of action accrues.

Qimarox is not liable for damages, accidents, unsafe conditions, defects, malfunctions, or

service failures caused by the following:

•Owner’s or user’s failure to follow Qimarox’s installation, operation and maintenance

instructions, including but not limited to neglecting warnings or regulations as shown

on the machine or in this manual.

•Usage of the machine for other applications, or under other circumstances than

indicated in this user manual. This includes abuse, misuse or negligent acts.

•Modifications of any kind to the machine. This includes the replacement of parts with

parts that are not specified in this manual.

•Insufficient or improper maintenance.

2.5 CE Declaration of Conformity

For the CE declaration of conformity, refer to the specification sheet.

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