R&M ControlMaster NXT Manuale utente

DOCMANTENE70100

-0 PS20537 23.4.2013

English

Original instructions

OWNER'S MANUAL FOR FREQUENCY CONTROL

SYSTEM

ControlMaster NXT

- - - -

DOCMANTENE7-0.ORD 23.4.2013

R&M Materials Handling, Inc.

4501 Gateway Boulevard

Springfield, Ohio 45502

P.: (937) 328-5100

FAX: (937) 325

5319

2/21

R&M Materials Handling, I

nc. reserves the right to alter or amend the above information without notice.

Table of contents

1 GENERAL INTRODUCTION..............................................................................................................3

1.1 Foreword: About This Manual .................................................................................................................3

1.2 Symbols Used In This Manual.................................................................................................................3

1.3 Safety Alert Symbols and Signal Words..................................................................................................3

1.4 Questions And Comments ......................................................................................................................4

1.5 Exclusion Of Warranty ............................................................................................................................4

1.6 Manual Use ............................................................................................................................................4

1.7 Terminology............................................................................................................................................5

1.8 Directives and standards.........................................................................................................................6

1.8.1 CE/CSA/UL/CCC................................................................................................................................6

2 SAFETY FIRST!.................................................................................................................................7

2.1 Fire Safety..............................................................................................................................................7

2.2 Main Isolation Switch..............................................................................................................................7

2.3 Emergency Stop.....................................................................................................................................7

2.4 Intended use of the frequency converter..................................................................................................8

2.5 Limitations of use....................................................................................................................................8

3 IDENTIFICATION...............................................................................................................................9

3.1 Manufacturer...........................................................................................................................................9

3.1.1 Main sticker.........................................................................................................................................9

4 CONSTRUCTION ............................................................................................................................11

4.1 Main components..................................................................................................................................11

5 USER INTERFACE..........................................................................................................................12

5.1 Control Panel........................................................................................................................................12

5.2 Display options .....................................................................................................................................12

5.2.1 Drive status.......................................................................................................................................12

5.2.2 Control selection...............................................................................................................................13

5.2.3 Main menu........................................................................................................................................13

5.3 Navigating in the menu.........................................................................................................................14

5.3.1 Using buttons....................................................................................................................................14

5.3.2 Monitoring menu...............................................................................................................................14

5.3.3 Parameter menu...............................................................................................................................15

5.3.4 Fault history menu.............................................................................................................................16

6 OPERATING INSTRUCTIONS.........................................................................................................18

6.1 Control methods ...................................................................................................................................18

6.1.1 Slowdown-limit..................................................................................................................................19

6.1.2 Stop-limit...........................................................................................................................................19

7 TAKING PRODUCT OUT OF OPERATION.....................................................................................20

7.1 Disposal of waste materials...................................................................................................................20

8 TECHNICAL DATA ..........................................................................................................................21

R&M Materials Handling, Inc.

4501 Gateway Boulevard

Springfield, Ohio 45502

P.: (937) 328-5100

FAX: (937) 325

5319

3/21

R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.

1 GENERAL INTRODUCTION

1.1 Foreword: About This Manual

This manual offers guidance to enable safe and efficient operation of the crane.

As a crane operator, taking the time to read this manual will help you to prevent damage to the crane and load,

and, most importantly, personnel situated close to the crane. The crane is designed to be safe when used correctly.

However, there are many potential hazards associated with incorrect operation and these can be avoided when

you know how to recognize and anticipate them.

This manual is not intended as a substitute for proper training but provides recommendations and methods for safe

and efficient operation. The crane owner must ensure that operators are properly trained prior to crane operation

and, at all times, comply with all of the applicable and prevailing safety and other standards, rules and regulations.

1.2 Symbols Used In This Manual

Readers should familiarize themselves with the following symbols which are used in this manual.

Indicates that the crane is slowing down or is moving at its slowest speed.

Indicates that the crane is accelerating or moving at its highest speed.

NOTE: Indicates items which require special attention by the reader. There is no obvious risk of injury

associated with notes.

1.3 Safety Alert Symbols and Signal Words

The following symbols are used in this manual to indicate potential safety hazards.

Obey all safety messages that follow this symbol to avoid possible injury for

death.

CAUTION Indicates a potentially hazardous situation, which if not avoided, MAY result in

minor or moderate injury. It may also be used to alert against unsafe practices.

WARNING Indicates a potentially hazardous situation, which if not avoided, COULD result

in death or serious injury.

DANGER INDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICH, IF NOT

AVOIDED, WILL RESULT IN DEATH OR SERIOUS INJURY.

R&M Materials Handling, Inc.

4501 Gateway Boulevard

Springfield, Ohio 45502

P.: (937) 328-5100

FAX: (937) 325

5319

4/21

R&M Materials Handling, I

nc. reserves the right to alter or amend the above information without notice.

NOTICE Addresses situations not related to personal injury, such as likely or possible damage

to equipment.

Shall Indicates that a rule is mandatory and must be followed.

Should Indicates that a rule is a recommendation, the advisability of which depends on the facts in each situation.

1.4 Questions And Comments

Any questions or comments relating to the content of this manual and/or the operation, maintenance and/or service

of manufacturer products should be directed to: www.rmhoist.com

1.5 Exclusion Of Warranty

THE MANUFACTURER MAKES ABSOLUTELY NO WARRANTY WHATSOEVER WITH REGARD TO THE

CONTENTS OF THIS MANUAL, EXPRESS OR IMPLIED, WHETHER ARISING BY OPERATION OF LAW OR

OTHERWISE, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR

FITNESS FOR A PARTICULAR PURPOSE.

1.6 Manual Use

Every person exposed to the manufacturer’s products must, prior to OPERATING, SERVICING AND/OR

MAINTAINING SUCH PRODUCTS, read and understand the contents of this manual and strictly adhere AND

CONFORM THEIR CONDUCT WITH AND TO THE INFORMATION, RECOMMENDATIONS AND warnings

provided herein.

Note: Keep these instructions in a safe, accessible location for future reference by personnel operating the

crane or exposed to crane operation.

Read and understand the contents of this manual prior to operating, servicing,

and or/maintaining the crane. Failure to do so can result in serious injury or

death.

Manufacturer shall not be liable for and owner and READER shall release, and hold manufacturer, harmless from

any and all claims, demands, AND damages, regardless of their nature or type losses and expenses , whether

known or unknown, present or future, any and all liability, of and from any and all manner of actions, cause[s] of

actions, all suits in law, in equity, or under statute, State or Federal, of whatever kind or nature, third party actions,

including suits for contribution and/or indemnity on account of or in any way arising out of acts or omissions of the

Owner or READER and relating in any way to this MANUAL or THE PRODUCTS referenced herein, including, but

not limited to the Owner’s or READER’S use thereof or any other cause identified herein or that may be reasonably

inferred HEREFROM.

R&M Materials Handling, Inc.

4501 Gateway Boulevard

Springfield, Ohio 45502

P.: (937) 328-5100

FAX: (937) 325

5319

5/21

R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.

1.7 Terminology

The following terms and definitions may have been used in this manual:

Authorized personnel Persons who are authorized by the owner and who have the necessary training to carry out operation or

service actions.

Braking resistor Model 006 includes an internal braking resistor for resistor braking.

Bridge The bridge (main girder) moves along the runway.

CE marking The product’s CE-marking indicates that the product complies with the appropriate CE regulations.

Check A visual and functional assessment (not a test) of the product without dismantling.

Compact brake Motor with internal brake.

Controller The pendant or other type of controller is used by the operator to give commands to the crane.

Current rating The nominal current of the frequency converter

EMC Filter The frequency converter has an internal EMC filter in the power supply

Flux braking The flux braking is a braking method in which the braking is dissipated as thermal energy in a motor. Model

003 is using flux braking as a braking method.

Hoist Drive mechanism for lifting and lowering the load.

Main girder The main girder (bridge) is connected to the bridge end carriages.

Main isolation switch The main isolation switch is the power switch which the operator should normally use to turn off the power.

Power supply Power is supplied to the components via the power supply.

Qualified personnel One with necessary qualification based on theoretical and practical knowledge of hoists or/and cranes. The

person must be in a position to assess the safety of the installation in conjunction with the application. Persons

with the authority to undertake certain maintenance work on products of manufacturers include manufacturers’

service engineers and trained fitters with corresponding certification.

Resistor braking The resistor braking is a braking method in which the braking is dissipated as thermal energy in a resistor.

Model 006 is using resistor braking as a braking method.

Slowdown limit Slowdown limit reduces the speed of the crane or trolley at the end of the runway.

Stop limit Stop limit stops the crane or trolley before the end of the runway.

Trolley (hoisting unit) The trolley (hoisting unit) moves along the main girder.

QR Code™ A two dimensional bar code that can include, for example, a product’s serial number in an optically readable

form.

Note: The term “QR Code” is a registered trademark of Denso Wave Incorporated in Japan and other

countries.

R&M Materials Handling, Inc.

4501 Gateway Boulevard

Springfield, Ohio 45502

P.: (937) 328-5100

FAX: (937) 325

5319

6/21

R&M Materials Handling, I

nc. reserves the right to alter or amend the above information without notice.

1.8 Directives and standards

1.8.1 CE/CSA/UL/CCC

This product complies with one or more of the following requirements and directives described in this section. For

more detailed information about which requirements the product meets, see the main sticker attached to the

device.

CE The CE marking certifies that a product has met EU health, safety, and environmental requirements, which ensure consumer

safety.

CSA The CSA marking means that a product has been tested and meets applicable standards for safety and/or performance,

including the applicable standards written or administered by the American National Standards Institute (ANSI), Underwriters

Laboratories (UL), Canadian Standards Association (CSA), National Sanitation Foundation (NSF), and others.

UL The UL marking means that Underwriters Laboratories (UL) has tested representative samples of the product and

determined that they meet UL's requirements. These requirements are based primarily on UL's published and nationally

recognized Standards for Safety.

CCC The China Compulsory Certificate mark, commonly known as the CCC Mark, is a compulsory safety mark for a variety of

products sold on the Chinese market. The CCC mark is required for both domestically manufactured products and products

imported into China.

RoHS The RoHS marking means that a product complies with the directive for the restriction of the use of certain hazardous

substances in electrical and electronic equipment.

WEEE The WEEE indicates that the product should be disposed of according to the WEEE directive regulations.

The frequency converters carry the CE label as a proof of compliance with the Low Voltage Directive (LVD) and the

Electro Magnetic Compatibility (EMC).

R&M Materials Handling, Inc.

4501 Gateway Boulevard

Springfield, Ohio 45502

P.: (937) 328-5100

FAX: (937) 325

5319

7/21

R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.

2 SAFETY FIRST!

Safety requirements must be understood and followed.

2.1 Fire Safety

In the event of a fire, only attempt to fight it if you can do so without putting yourself in danger. Turn the power off if

it is possible to do so. Evacuate the area. Notify other people about the potential danger, and call for help.

WARNING

Never use a powder type fire extinguisher on high voltage.

2.2 Main Isolation Switch

The product can only be driven when power is turned on. The owner must identify and document the location and

function of the main isolation switch and must communicate this information to all operators.

CAUTION

Owner/Operator shall be aware of main isolation switch functionality. Even

though one switch is turned off, there may still be voltage present in some

parts of the product. This may result in exposure to electric shocks.

The operator shall not operate the product unless he or she knows the location

of the main isolation switch.

CAUTION

Avoid turning off the main isolation switch during load movement. Sudden loss

of power may cause the load to swing and cause serious damage to the

product, personnel or load.

When the main isolation switch is turned on after being placed in the off position, the set-up procedure must be

followed before the product can be used.

2.3 Emergency Stop

In the event of a equipment malfunction or other emergency situation, all motions can be stopped immediately by

pressing the red emergency stop button located on the controller. In normal operation, the emergency stop button

should not be used instead of making proper use of the direction controls. Routinely using the emergency stop

button increases wear on the product and can cause the load to swing.

R&M Materials Handling, Inc.

4501 Gateway Boulevard

Springfield, Ohio 45502

P.: (937) 328-5100

FAX: (937) 325

5319

8/21

R&M Materials Handling, I

nc. reserves the right to alter or amend the above information without notice.

NOTICE

Only use the emergency stop button to stop movement in the event of a product

malfunction or other emergency situation. Using the emergency stop button can

cause the load to swing unexpectedly.

WARNING

Do not push the emergency stop button or turn off the equipment if a Brake

Slip fault occurs. Pushing the emergency stop button or turning the equipment

off de-energizes the product and prevents braking with the motors. The load

could fall if the emergency stop button is pressed.

Drive the hook into a safe area, lower the load, and only then de-energize the

equipment for investigation.

The operator shall not operate the equipment unless he or she knows the

location of the emergency stop button.

2.4 Intended use of the frequency converter

Travelling movements

These frequency converters are designed for industrial crane usage for controlling the speed of trolley and bridge

motors.

2.5 Limitations of use

Note: The frequency converter shall be used only in crane applications.

Note: Only the product’s manufacturer shall perform any voltage withstand tests.

Any alterations and/or modifications to the product not authorized by the manufacturer are strictly

prohibited. Opening the product’s cover voids its warranty.

WARNING The parameters and settings of the frequency converter shall not be changed.

Changing the parameters or settings could lead to dangerous situations,

serious injury or death.

R&M Materials Handling, Inc.

4501 Gateway Boulevard

Springfield, Ohio 45502

P.: (937) 328-5100

FAX: (937) 325

5319

9/21

R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.

3 IDENTIFICATION

3.1 Manufacturer

Manufacturer: R&M Materials Handling Inc.

4501 Gateway Boulevard

45502 SPRINGFIELD, OH

USA

Address:

Note: For further information about the product, operational training or servicing, please contact the

manufacturer or manufacturer’s representative.

3.1.1 Main sticker

The main sticker shows, for example, the model and serial number of the frequency converter, as well as the rated

voltage.

1 Product model number Indicates the exact model of the product.

2 Identification number A unique string that identifies the unit.

3 Input Indicates the acceptable mains voltage range, current and frequency that the product can be

connected to.

4 Output Indicates the voltage range, current and frequency range the product is able to provide at a

specified output capacity.

5 Control Indicates the acceptable voltage range and frequency of control signals that the product can

be connected to.

6 Serial number The serial number of the unit in an alphanumerical format.

7 IP classification Indicates the ingress protection classification of the product.

8 EMC level modified Indicates whether the EMC level has been changed from the default level. By default, the

EMC level is set as N.

9 Option board Indicates whether the product is fitted with an optional board providing additional features.

Option boards can be used only with a frequency converter featuring a display. Not in use in

this frequency converter.

10 Approvals and standards Indicates the directives and approvals the product complies to. See the section “Directives

and standards” for more information.

11 Batch identification number Indicates the batch from which the unit originates. The first four digits indicate the year and

week of manufacture, respectively. The last digit (1 through 5) indicate the weekday, 1 being

R&M Materials Handling, Inc.

4501 Gateway Boulevard

Springfield, Ohio 45502

P.: (937) 328-5100

FAX: (937) 325

5319

10/21

R&M Materials Handling, I

nc. reserves the right to alter or amend the above information without notice.

Monday, 2 Tuesday, number 5 indicating Friday.

12 Code Identification and feature information provided by the manufacturer.

13 QR Code™ A two dimensional bar code in an optically readable form.

Note: The term “QR Code” is a registered trademark of Denso Wave Incorporated in Japan

and other countries.

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