REID LIFTING PORTADAVIT QUANTUM Istruzioni per l'installazione

US.REIDLIFTING.COM Assembly & Operation Guide

PORTADAVIT QUANTUM

Correct Operation 4

Intended Use

Inspection Prior to Inital Operation

Inspection Before Starting Work

Maximum Capacity

Temperature Range

Notes for Correct Operation

Disclaimer

Warning

Fall Protection

Additional Notes for Correct Operation

Warning

Inspection & Maintenance 8

Regular Inspections

Maintenance & Repair

Storage & Transportation

Overload Indicator

Sockets

Socket Installation

Minimum Mounting Requirements

Verifying the Installation

ATEX 12

ATEX

Classiﬁcation [Zone 2]

Classiﬁcation [Zone 1]

Spark Formation

Static Electricity

Inspection, Maintenance & Repair

Assembly Instructions 14

Variants & Options 19

Notes 21

Dimensions 22

Quality & Safety 24

Regulations

Accreditations

Conformité Européenne [CE]

Testing

Language

Product IPR

Product Labelling 26

Inspection Record 27

Contents

PORTADAVIT QUANTUM

Lightweight.

Portable. Safe.

Please read the following instructions and

guidance notes carefully, before using or

operating the system. They contain important

information about how to handle and use the

system in a safe and efﬁcient way, avoiding

danger, reducing repair costs and downtime, and

increasing the reliability and lifespan of the system.

They apply for:

Operation, including preparation,

troubleshooting during operation and

cleaning

Maintenance, inspection and repair

Transportation

It is the responsibility of the end user to adhere

to the Health & Safety and accident prevention

standards and legislation valid in their respective

countries and any regions in which the system

is being used. A rescue plan also needs to be in

place in the event of an emergency that could

occur during the work. This document should

form part of the overriding Risk Assessment and

Method Statement required for each lift.

Intended Use

This product is intended to be used for; the lifting

of goods, or the lifting of persons providing there

is no risk of a fall.

This product provides a safety anchor point on the

column for the prevention of falls of the person

operating the davit only.

It is expected that all users of this product have the

necessary medical and physical capabilities, are fully

trained and competent in its safe assembly and use.

Inspection Prior to Initial Operation

Each product must be inspected prior to initial

operation by a competent person to ensure that the

structure is safe and that it has not been damaged

by incorrect assembly, transport or storage.

Inspection Before Starting Work

Before starting work, the product assembly and

all load-bearing components should be checked

for visual defects as per the inspection checklist on

page 8.

Correct Operation

Maximum Capacity

Goods Lifting: This product is designed to lift

and lower loads up to its rated capacity. Do not

exceed the capacity indicated on the product.

Personnel Lifting: When lifting people, the

overall load limit is reduced by half to provide an

increased safety factor. The maximum capacity

permitted by the personnel winch/accessory used

in conjunction with the product also needs to be

taken into account.

If this product is to be used for lifting or lowering

a person where there is a risk of a fall, then

a secondary line/fall arrest unit is required,

connected to a separate structure which meets

the requirements of OSHA 1926 Subpart M.

Only chain hoists with a capacity of up to 2200lb

are suitable for this product. The structure has

been designed to take into account the weight

of a standard chain block but, if a device with

a signiﬁcant additional weight is being used,

then this needs to be included within the overall

capacity. Care should also be taken when using

any lifting device other than a manual chain

hoist in case the dynamic effects of this reduce

the overall capacity of the davit. REID Lifting’s

representatives can provide additional advice on

this if required.

Please be aware that the maximum reach is

achieved when the davit is being used at

approximately 75% of its maximum capacity.

Temperature Range

This product can be operated in ambient dry

temperatures between -10°F to 131°F (–23° to

+55°C). Consult your supplier in case of extreme

working conditions. If used in sub-zero and wet

conditions, fall arrest appliances characteristics

may change.

PORTADAVIT QUANTUM

Notes for Correct Operation

For winched variants, each of the product’s

three sheaves have been designed to work

speciﬁcally with the rope materials and

diameters detailed below:

It is important to ensure that the correct

sheave is being used to prevent pinching or

squashing of the rope

We recommend the use of load-sensing or

overload protection devices on all lifts

The risk assessment and method statement

must consider any factors that might apply

additional loading to the system during lifting

operations

Suitable, appropriately rated winches and

connection plates must be used for all

applications

Take care when transporting and storing the

system to avoid damage

Assemble only as instructed (ensure all

bolts are present and ﬁtted correctly as per

instructions

We recommend that gloves are worn when

using the equipment

Attach the hoist to the dedicated lifting point

only, making sure it is attached in a way that

does not expose the user to danger by the

hoist, chain or load

Do not allow the load to swing

To avoid side pull, lowering and lifting should

only be carried out when the load chain forms

a straight and vertical line between the load

and lifting attachment point. (Refer to ﬁgure A)

Do not assemble the davit in any non-

approved socket

Make sure that the kingpin shaft is correctly

seated in the socket before use

Do not use this product if it does not rotate

freely in the bearing or if the bottom ﬂange

is fouled in any way that prevents that free

rotation

Do not knot or shorten the tension strap to

reduce the operating reach

Always ensure that the product is set up in

its mounting socket in a safe location where

there is no risk of falling into the hazard or lift

area

Only attach the load to the lifting points on the

head or winch line

Contact your supplier before using the davit

in (special atmospheres) extreme conditions

Sheave Colour Rope Diameter Rope Material

Yellow

1/8”-3/16” Wire rope / Fibre rope

White/Natural 1/4”-5/16”

Wire rope / Fibre rope

Grey 5/16”-1/2” Fibre rope only

Correct Operation

Disclaimer

REID lifting sockets & extensions have been

designed, developed and tested for safe use

with REID equipment and form a key part of

the integrity of the total system

All sockets have a maximum moment based

on the maximum reach setting of the Davit,

and the socket installation and veriﬁcation

tests performed

If non-standard, third-party sockets are used,

REID Lifting’s Declaration of Conformity &

Incorporation and warranty for the products is

no longer valid and the system becomes the

responsibility of the client

Warning

The equipment should not be used outside

of its limitations, or for any purpose other than

that for which it is intended

Do not lift or transport loads while personnel

are in the danger zone

Do not allow personnel to pass under a

suspended load

Never leave a suspended load unattended

Be aware of hazards when setting up/folding

down, such as trapping ﬁngers in rotating

parts

Be aware of any adverse weather conditions

such as strong or gusty winds which could

impose additional horizontal loads and affect

the stability of the structure. Stop using if

weather is impacting on lifting, and either

disassemble the system or tie it to a rigid

structure to ensure it can’t overturn

Don’t allow the load to hit the system

Fall Protection

Fall arrest: This product contains a safety anchor

point intended to protect the operator in the

event of a fall only.

When being used for fall arrest, the operator must

be equipped with a full body harness and a shock

absorber that complies with the relevant national

standards and regulation and that limits the

Maximum Allowed Force (M.A.F.) To 8kN.

Only one person should be attached to the

Davit in accordance with the notiﬁed capacity

rating. Each lift must be properly planned, and all

weights clearly known along with the capacity and

constraints of all fall arrest system components.

For custom designed davits please contact your

supplier for appropriate rating and capabilities.

PORTADAVIT QUANTUM

Additional Notes for Correct Operation

Ensure suitable and appropriately rated

winches and connection plates are used for all

applications

The fall arrest device must only be attached to

the indicated lifting point on the column.

Never walk away from the structure whilst

connected to the equipment (either by winch

or fall arrest block)

When using the davit as a fall arrest anchor,

ensure there is adequate fall clearance when

working at height.

Always consider the potential effects of

sharp edges, chemical reagents, electrical

conductivity, cutting, abrasion, climatic

exposure on the fall protection lifelines,

and the effect of offset forces as a result of

pendulum falls

Where regulations require, each installation

must be approved by a qualiﬁed person

Warning

When using the Davit in conjunction with any

other manufacturer’s fall protection products,

it is essential to read the instructions for

those products to check their suitability and

restrictions for use

REID Lifting does not recommend that the

davit is used for personnel and goods lifting at

the same time

It is essential for safety that the product is

withdrawn from use immediately and not be

used again until conﬁrmed in writing by a

competent person should,

1. Any doubt arises about its condition for

safe use or;

2.It has been used to arrest a fall

Inspection & Maintenance

The following information is based on REID

Lifting’s recommendations and does not remove

the responsibility of the user to comply with the

relevant regulations and standards that are valid

in the respective countries and regions where the

system is being used.

Before use, the product should be inspected for

visual defects using the checklist below:

Ensure that the kingpin, column, jib and

backstay are free from dents and indentations

and are not showing any signs of distortion

Check that there is no elongation of the beam

holes and that the inserts have not become

loose.

Make sure that the telescopic jib section retracts

fully and that the holes line up so that the pin

can be fully inserted. If either of these functions

are affected, it may be a sign that the device

has been overloaded.

Ensure that there is no damage to the shackles

or polyester strop. (REID recommends

replacing the strop if there are any signs of

damage, fraying, UV degradation or wear)

Make sure that the sheaves rotate freely and

that there is no visible damage

Ensure that no bolts are loose

Check any brackets or attachments for signs of

damage.

Test the free rotation of the kingpin and ensure

that it is fully engaged in the socket. The lower

bearing at the bottom of the column needs to be

ﬂush with the top of the socket.

Regular Inspections

To ensure that the product’s remains in safe

working order it must be inspected regularly by a

competent person. We recommend inspections

every 6 months for personnel lifting and every 12

months for goods only, unless adverse working

conditions or proﬁle of use dictate shorter

periods. The components of the system frame

need to be checked for damage, wear, corrosion

or other irregularities. It may be necessary to

disassemble the system frame in order to do this.

Particular attention should be paid to checking the

proﬁles for denting, making sure there is no wear

or elongation on the bolt holes and ensuring that

the jib section retracts smoothly.

Any necessary repairs should only be carried

out by an approved specialist workshop using

original spare parts. It is recommended that once

inspected or repaired, the device is marked with

the date of the next inspection.

Inspections are instigated by the user. If detailed

information is required on inspection and test

criteria, please refer to your supplier’s technical

department. The equipment Inspection Record is

on page 27.

If using the system in explosive atmospheres, see

additional section titled ATEX.

PORTADAVIT QUANTUM

Maintenance & Repair

In order to ensure correct operation, the conditions

for inspection and maintenance must be complied

with. If any defects are found, stop using the

product immediately.

No alterations or additions to the equipment

should be made without the written consent of the

manufacturer. Any repair must be carried out in

accordance with the manufacturer’s procedures.

It is recommended to maintain the equipment in a

clean and dry manner. Cleaning is suggested using

a sponge or cloth with warm, soapy water, rinsing

and allowing to dry.

This product must be assembled using metric

ﬁxings of the same type and quality as those

supplied by the original manufacturer only.

Failure to do so could have an impact on the

structural performance and stability of the

product.

Storage & Transportation

When transporting the components, take note of

all the manual handling considerations.

Do not throw the product down or stack any

items on top of it.

Always place carefully and security on the

ground to avoid damaging the equipment.

Overload Indicator

This product is ﬁtted with a mechanism that will

indicate if the structure has been overloaded.

There are two warning signs to look out for:

The pin to lock the two jib components

together is difﬁcult to insert or can’t be

inserted completely when the upper jib is

retracted into its vertical stowed position after

use

The upper part of the jib itself can’t be fully

retracted into its stowed position

If either of these occur, quarantine the

equipment immediately and contact your REID

representative.

Sockets

REID’s davits need to be anchored to a suitable

structural surface/foundation capable of

withstanding the applicable loading We strongly

recommends that a structural engineer validates

this prior to installation of the product.

This product can be supplied with one of the

sockets speciﬁed below (only sockets supplied

by REID Lifting are approved to be used with this

product):

The Top Mount socket is for use on ﬂat

horizontal surfaces. It can be installed onto

concrete using resin bonded anchors or into

steel work using bolts

The Side Mount socket can be installed using

resin bonded anchors or mechanical anchors

The Bridge Mount socket is for mounting into

steel work and walkways

The Cast & Resin Bonded sockets can be

cast into new concrete or resin bonded into

existing concrete

Socket Installation

Socket installation should only be carried out by

a qualiﬁed person, with the ability to specify the

anchors, resin, and fasteners necessary to ensure

an installation that is safe for use. If in any doubt

about the calculation of loads, contact your REID

Lifting representative.

Depending upon the socket type, there are a

number of different installation options. If bolts

are being used for this, then these should be

minimum grade 8.8 BZP or if stainless, grade A4

or equivalent.

When installing the socket, it is important to

ensure that the top face is as level as possible,

with misalignment no more than 3 degrees from

the horizontal.

Note: Site speciﬁc information regarding the

installation of REID davit sockets CANNOT be

detailed within this operating manual as each

site/structure is different. A qualiﬁed engineer

MUST design and approve each installation

based on the minimum mounting requirements,

site information and experience.

Bridge Mount

Top Mount

Cast & Resin Bonded

Side Mount

Inspection & Maintenance

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